Hafco PN1/2-2 User manual

OPERATION MANUAL
Edition No : PN1/2-2”-1
Date of Issue : 12/2020
Model. PN1/2-2”
Order Code P090
PIPE/TUBE NOTCHER(STEEL)

2
OPERATION MANUAL
NOTE:
In order to see the type and model of the machine, please see the
specication plate usually found on the back of the machine. See
example (Fig.1)
Fig.1
PIPE & TUBE NOTCHER STEEL
MACHINE
PN1/2-2”
MODEL NO.
SERIAL NO.
DATE OF MANF.
DistributeD by
www.machineryhouse.co.nz
MACHINE DETAILS
NOTE:
This manual is only for your reference. Owing to the continuous improvement of the
HAFCO machines, changes may be made at any time without obligation or notice.
Read the manual before using this product. Failure to do so can result in serious injury
Save the manual in a safe place for reference and instruction for other operators.

3
OPERATION MANUAL
SPECIFICATION
Order Code S090
MODEL PN1/2-2”
Machine (Type) Pipe & Tube Notcher
Notching Cutter (Type) Hole Saw (Optional)
Tube Capacity (OD) - Mild Steel (mm) Ø19.05 ~ Ø50.8
Pipe Capacity (NB) - Mild Steel (Inch / mm) Ø1-1/2”
Angle Adjustment (degree) 0 ~ 45
Clearance Between Chuck and Table (mm) 356
Hole Saw Mounting Thread (Inch) 1/2” x 20tpi, 5/8” x 18tpi
Dimensions (L x W x H) (mm) 360 x 189 x 180
Weight (kg) 4.6
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice with this
manual. Write the invoice number on the inside of the front cover. Keep the manual and
invoice in a safe and dry place for future reference.
SAFETY WARNINGS AND PRECAUTIONS
WARNING: When using this tool, basic safety precautions should always be followed to reduce
the risk of personal injury and damage.
Read all instructions before using this tool!
1. Keep the work area clean. Remove any slip or trip items in the work area.
2. Observe work area conditions. Do not use machines or power tools in damp or wet
locations. Don’t expose to rain. Keep work area well lite. Do not use electric powered tools in
the presence of ammable gases or liquids.
3. Keep children away. Children must never be allowed in the work area. Do not let them
handle the machines, tools, or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry location and coated
with light oil to prevent rust. Always lock up tools and keep them out of reach of children.
5. Do not force the tool. It will do the job better and more safely at the rate for which it was
intended. Do not use inappropriate attachments in an attempt to exceed the tool capacity.
6. Use the right tool for the job. Do not attempt to force a small tool or attachment to do the
work of a larger industrial tool. Do not modify this tool and do not use this tool for a
purpose for which it was not intended.

4
OPERATION MANUAL
7. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving
parts. Protective, non-conductive clothes and non-skid footwear are recommended when
working. Wear restrictive hair covering to contain long hair.
8. Use eye and ear protection. Always wear ANSI approved impact safety goggles. Wear a full
face shield if you are producing metal lings or wood chips. Wear an ANSI approved dust
mask or respirator when working around metal, wood, and chemical dusts and mists.
9. Do not overreach. Keep proper footing and balance at all times. Do not reach over or across
running machines. Keep hands and ngers clear of moving parts when operating.
10. Maintain tools with care. Keep tools sharp and clean for better and safer performance.
Follow instructions for lubricating and changing accessories. Inspect tool cords periodically
and, if damaged, have them repaired by an authorized technician. Handles must be kept
clean, dry, and free from oil and grease at all times.
11. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are
removed from the tool or machine work surface before plugging it in.
12. Stay alert. Watch what you are doing, use common sense. Do not operate any tool when
you are tired.
13. Check for damaged parts. Before using any tool, any part that appears damaged should be
carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment and binding of moving parts; any broken parts or mounting
xtures; and any other condition that may aect proper operation. Any part that is damaged
should be properly repaired or replaced by a qualied technician. Do not use the tool if any
switch does not turn on and o properly.
14. Replacement parts and accessories. When servicing, use only identical replacement parts.
Use of any other parts will void the warranty. Only use accessories intended for use with this
tool.
15. Do not operate tool if under the inuence of alcohol or drugs. Read warning labels if taking
prescription medicine to determine if your judgment or reexes are impaired while taking
drugs. If there is any doubt, do not operate the tool.
16. Maintenance. For your safety, service and maintenance should be performed regularly by a
qualied technician.
17. Workpiece may be sharp. After bending or cutting workpieces use caution. Be aware of
sharp edges or sharp shreds of metal that may be created. Use heavy duty gloves when
handling the workpiece.
NOTE: The warnings, cautions, and instructions discussed in this instruction manual cannot cov-
er all possible conditions and situations that may occur. It must be understood by the
operator that common sense and caution are factors which cannot be built into this product,
but must be supplied by the operator.

5
OPERATION MANUAL
1. This precision Pipe/Tube Notcher is a useful xture for your drill press, allowing you to make
round cuts in pipes and tubing of various shapes at any angle from 0° to 45° .
2. Sturdy and durable steel frame holds your workpieces rigid during operation.
3. Adjustable Angle Joint Plate (17#) is adaptable to any worktable, and is especially suited to
be mounted on a drill press.
4. The Adjustable Angle Joint Plate (17#) may be swiveled and rotated, which in conjunction
with the adjustable holder makes cutting compound angles very easy.
5. Works with any standard drill press, and is adaptable to use a large variety of round cutters,
hole saws, and milling bits.
WARNING: When using this Pipe/Tube Notcher with any powered tool, observe all safety
precautions relevant to that equipment. Refer to the owner’s manual of the power equipment
for safe practices in the use of attachments.
UNPACKING
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed
items from packaging materials and inspect them for shipping damage. If items are damaged,
please contact your distributor.
NOTE: Save all the packaging materials until you are completely satised with the machine and
have resolved any issues with the distributor, or the shipping agent.
ASSEMBLY
1. The Spindle (7#) is shipped in the reverse position. Remove it and re-insert it in the correct
position prior to using the tool.
2. Your Pipe/Tube Notcher must be mounted to your drill press table, using the adjustable
angle joint plate (17#) Depending on the conguration of your drill press table, you may use
T-bolts, carriage bolts, or machine bolts, washers and nuts. (Hardware not supplied.)
3. After mounting, be sure that the Spindle (7#) travels smoothly without binding against the
Bushings (5#). Any undue friction will cause excessive wear of the Bushings (5#).
4. The angle of the Pipe/Tube Notcher can be adjusted by loosening the Bolts (16#) that adjust
the Adjustable Angle Joint Plate (17#), and moving the Assembly as necessary.
5. For side to side adjustments, adjust the Bolts (15#) that hold the Adjustable Angle Joint
Plate (17#) to the Body (13#).
6. When installing the hole saw, check rst to see if its arbor is 1/2” or 5/8”. The thread on the
spindle is for 1/2”, however, there is a Hole Saw Adapter (3#) for 5/8” thread that can be
screwed on over the 1/2”thread. You may need to use the Hole Saw Adapter Washer (4#) to
assure a good, secure t.
7. To install a saw blade or bit, rst x the Spindle (7#) in place with the Locking Pin (14#). Do
not use locking pliers or clamps to hold the Spindle (7#), as this will cause damage. Slide the
Locking Pin (14#) through the hole in the side of the Spindle Support (6#) and through the
Spindle (7#). Install the blade, then remove the Locking Pin (14#).
WARNING: Make sure the Locking Pin (14#) is removed prior to engaging the drill.
FEATURES

6
OPERATION MANUAL
OPERATION
1. Insert the tubing you wish to cut in the Clamp
Assembly (1#), underneath the inverted “V”. The
inverted “‘V” feature of the clamp will hold your
tubing (up to 2” long) in place. Do not insert the
tubing more than half of its length. When cutting
in severe angles, only insert the tubing far enough
to start the cut. Secure the tubing in place using
the Handle Clamp Screw Assembly (2#).
2. Set the speed of your drill press to approximately
500 rpm for most materials. When cutting thin
wall, hard alloy tubing such as chrome-molly,
higher speeds will be required. When cutting
softer, coarser materials, use slower speeds.
NOTE: Practice on scrap material before making cuts on
your work material.
3. As you work, lubricate the hole saw and bushings with cutting oil to extend service life.
4. When doing severe angle cuts with large diameter tubing, you will need to put the Spindle
Support (6#) in its uppermost position in order to accommodate its size. However, you
should always position the Spindle Support (6#) as low as possible to preserve accuracy.
To move the Spindle Support (6#), simply loosen the two Bolts (16#) that ax it to the Body
(13#) reposition and secure the Bolts (16#).
5. To adjust the angle of the clamp, loosen the Bolts (15#) that secure it to the Body (13#),
proceed to the desired angle on the Angle Indicator (10#), and re tighten the Bolts (15#).
6. When the tube is clamped in the Pipe/Tube Notcher and the angle is properly set, you can
proceed to cut the workpiece.
7. To remove the blade or bit, shut o the drill press, insert the locking pin (14#) into the
spindle support(6#), and remove the bit.
MAINTENANCE
1. Please observe good shop practices for your safety and to extend the work life of your tools.
2. Periodically brush away cuttings and debris from the Pipe/Tube Notcher, especially the
bushings and spindle area to avoid scoring or binding these components.
3. Use a suitable light grease on the bushings to prevent overheating and wear.
4. When cutting metal tubes, use plenty of cutting uid to prevent tool or material
overheating, and to remove cuttings from the work area.
5. Be sure to carefully align the drill press spindle and the Pipe/Tube Notcher spindle to
prevent binding.
6. After use, clean the Pipe/Tube Notcher, and apply a light lubrication to all moving parts and
unpainted metal to prevent rust.
7. Leave the Locking Pin (14#) in place in the Spindle Support (16#) when moving or storing
this xture.
8. Store the Pipe/Tube Notcher covered and in a dry, dust free place.
9. Help avoid injury by preventing access to this tool by unauthorized persons and children.

7
OPERATION MANUAL
SPARE PARTS SECTION
The following section covers the spare parts diagrams and lists that were current at the time
this manual was originally printed. Due to continuous improvements of the machine, changes
may be made at any time without notication.
HOW TO ORDER SPARE PARTS
1. Have your machines model number, serial number & date of manufacture
on hand, these can be found on the specication plate mounted on the machine
2. A scanned copy of your parts list/diagram with required spare part/s
identied.
NOTE: SOME PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY
3. Go to www.machineryhouse.com.au/contactus and ll out the inquiry form attaching a
copy of scanned parts list.
PLEASE READ THE FOLLOWING CAREFULLY
The manufacturer and distributer have provided the parts diagram in this
manual as a reference tool only. The manufacturer and distributor expressly
state that all repairs and parts replacement must be undertaken by a quali-
ed service technician and not by the buyer. The buyer assumes all risk and
liability arising from repairs and parts carried out by the buyer.
The manufacturer or the distributor reserve the right to void warranty of the
product if non standard parts have been used or repairs carried out
incorrectly.
Edition No : PN1/2-2”-1
Date of Issue : 12/2020
Model. PN1/2-2”
Order Code P090
PIPE/TUBE NOTCHER(STEEL)

8
OPERATION MANUAL
SPARE PARTS DIAGRAM

9
OPERATION MANUAL
PARTS LIST
NOTE: SOME INDIVIDUAL PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY
ITEM DESCRIPTION QT Y. ITEM DESCRIPTION QT Y.
1
2
3
4
5
6
7
8
9
10
CLAMP ASSEMBLY
HANDLE/CLAMP SCREW ASS.
HOLE SAW ADAPTER
HOLE SAW ADAPTER WASHER
BUSHING
SPINDLE SUPPORT
SPINDLE
RIVET
SCREW M4 X 10
ANGLE INDICATOR
1
1
1
1
2
1
1
2
1
1
11
12
13
14
15
16
17
18
19
NUT M10
WASHER M8
BODY
LOCKING PIN
BOLT M8 X 16
BOLT M10 X 25
AJUSTABLE ANGLE JOINT PLATE
WASHER M10
CRING 19MM
2
5
1
1
5
2
1
4
1

General Machinery Safety Instructions
1. Read the entire Manual before starting
machinery. Machinery may cause serious injury if
not correctly used.
2. Always use correct hearing protection when
operating machinery. Machinery noise may cause
permanent hearing damage.
3. Machinery must never be used when tired, or
under the influence of drugs or alcohol. When
running machinery you must be alert at all times.
4. Wear correct Clothing. At all times remove all loose
clothing, necklaces, rings, jewelry, etc. Long hair
must be contained in a hair net. Non-slip protective
footwear must be worn.
5. Always wear correct respirators around fumes
or dust when operating machinery. Machinery
fumes & dust can cause serious respiratory illness.
Dust extractors must be used where applicable.
6. Always wear correct safety glasses. When
machining you must use the correct eye protection
to prevent injuring your eyes.
7. Keep work clean and make sure you have good
lighting. Cluttered and dark shadows may cause
accidents.
8. Personnel must be properly trained or well
supervised when operating machinery. Make
sure you have clear and safe understanding of the
machine you are operating.
9. Keep children and visitors away. Make sure
children and visitors are at a safe distance for you
work area.
10. Keep your workshop childproof. Use padlocks,
Turn off master power switches and remove start
switch keys.
11. Never leave machine unattended. Turn power off
and wait till machine has come to a complete stop
before leaving the machine unattended.
12. Make a safe working environment. Do not use
machine in a damp, wet area, or where flammable
or noxious fumes may exist.
13. Disconnect main power before service
machine. Make sure power switch is in the off
position before re-connecting.
14. Use correct amperage extension cords.
Undersized extension cords overheat and lose
power. Replace extension cords if they become
damaged.
15. Keep machine well maintained. Keep blades
sharp and clean for best and safest performance.
Follow instructions when lubricating and changing
accessories.
16. Keep machine well guarded. Make sure guards
on machine are in place and are all working
correctly.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Secure workpiece. Use clamps or a vice to
hold the workpiece where practical. Keeping the
workpiece secure will free up your hand to operate
the machine and will protect hand from injury.
19. Check machine over before operating. Check
machine for damaged parts, loose bolts, Keys and
wrenches left on machine and any other conditions
that may effect the machines operation. Repair and
replace damaged parts.
20. Use recommended accessories. Refer to
instruction manual or ask correct service officer
when using accessories. The use of improper
accessories may cause the risk of injury.
21. Do not force machinery. Work at the speed and
capacity at which the machine or accessory was
designed.
22. Use correct lifting practice. Always use the
correct lifting methods when using machinery.
Incorrect lifting methods can cause serious injury.
23. Lock mobile bases. Make sure any mobile bases
are locked before using machine.
24. Allergic reactions. Certain metal shavings and
cutting fluids may cause an ellergic reaction in
people and animals, especially when cutting as the
fumes can be inhaled. Make sure you know what
type of metal and cutting fluid you will be exposed
to and how to avoid contamination.
25. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.

Manual Pipe Notcher Safety Instructions
1. Maintenance. Make all moving parts have come to
a complete stop before any inspection, adjustment
or maintenance is carried out.
2. Pipe Notcher Condition. Pipe Notcher must be
maintained for a proper working condition. Never
operate a Pipe Notcher that has damaged or worn
parts. Grease and oil maintenance should performed
on a scheduled basis.
3. Hand Hazard. Keep hands and fingers clear from
moving parts. Serious injury will occur if hand or
finger tips come between notcher cutting area.
4. Glasses. Always wear approved safety glasses when
using this machine.
5. Authorized and trained personnel. The machine
must be operated by authorized and trained
personnel.
6. Avoiding Entanglement. Remove loose clothing,
belts, or jewelry items. Never wear gloves while
machine is in operation. Tie up long hair and use the
correct hair nets to avoid any entanglement with the
shearing blades or moving parts.
7. Work area hazards. Keep the area around the Pipe
Notcher clean from oil, tools, objects & chips. Pay
attention to other persons in the area and know what
is going on around the area to ensure unintended
accidents.
8. Secure Material. During the notching process, the
workpiece must be supported 90º to the Notcher.
9. Do not force tool. It will so the job better and more
safety at the rate for which it was intended. Do not
use inappropriate attachments in an attempt to
exceed the tool capacity.
10. Keep Children Away. Children must never be
allowed in the work area.
11. Secure machine. Secure the Pipe Notcher by
bolting to a solid working surface.
12. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.

Manager:
www.machineryhouse.com.au
www.machineryhouse.co.nz
12th March 2012
Wear safety glasses.
Remove all loose objects around moving parts.
Revised Date:
Do not place hands or fingers inside moving parts of notcher
OTHER HAZARDS, NOISE.
Stand clear of moving parts on machine.
Ensure work material is secure when in operation
LOW
Risk Control Strategies
(Recommended for Purchase / Buyer / User)
Secure & support work material on Notcher.
Eliminate, avoid loose clothing / Long hair etc.
Assessment
Do not adjust or clean machine until the machine has fully stopped and remove handle
Remove handle prior to any checks or maintenance being carried out.
ENTANGLEMENT
CUTTING, STABBING,
Secure notcher by bolting to a solid working surface
A
LOW
Do not place hands or fingers inside moving parts of notcher
STRIKING
LOW
D
F
PLANT SAFETY PROGRAM
No.
Hazard
Identification
Developed in Co-operation Between A.W.I.S.A and Australia Chamber of Manufactures
This program is based upon the Safe Work Australia, Code of Practice - Managing Risks of Plant in the Workplace ( WHSA 2011 No10 )
Safety officer:
O
Item
B
Authorised and signed by:
MEDIUM
Plant Safety Program to be read in conjunction with manufactures instructions
Hazard
NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL
SHEARING
MEDIUM
Remove handle prior to any checks or maintenance being carried out.
Manual Pipe Notcher
C
PUNCTURING
LOW
CRUSHING