hager 3600 Series Service manual

3600 Series ANSI Grade 2 Tubular Lever Set
Installation Instructions
Meets ANSI 156.2
I-LS00769
For use on doors 1-3/8” to 1-3/4” (35 mm - 45 mm) thick
REV 2 Page 1 of 2
2. MARK DOOR
TOOLS REQUIRED FOR NEW INSTALLATION:
(1) Phillips Head Screwdriver
(1) 2-1/8” (54 mm) Hole Saw
(1) 1” (25.4 mm) Drill Bit
(1) Chisel
TOOLS REQUIRED FOR REPLACEMENT INSTALLATION:
(1) Phillips Head Screwdriver
FOR REMODELING OR NEW CONSTRUCTION:
-Follow all steps
FOR REPLACEMENT OF EXISTING LOCK:
-Follow steps 1, 3C, 4C, 5C, 6 through 9 after removal of
old lock
FOR CYLINDER REPLACEMENT:
-Follow Step 10
Measure center line of lock; height as
desired from finished floor. Select
2-3/8” or 2-3/4” backset, fold and apply
template to high side of door bevel and
mark center of door edge as indicated
on template. Mark center hole on door
face through guide on template.
3. DRILL HOLES
Drill 2-1/8” (54 mm) hole through
door face as marked for lockset.
(It is recommended that holes be
drilled from both sides on wood
doors to prevent splitting.) Drill
1” (25.4 mm) hole in center of
door edge for latch.
4. INSTALL LATCH
A. Insert latch in hole
keeping it parallel to face
of door. Mark outline of
latch face plate and
remove latch.
B. Chisel 5/32” (4
mm) deep or until latch
face plate is flush with
door edge.
C. Insert latch and tighten
screws. NOTE: Latchbolt
bevel must face to closing
direction. For doors with a
1-1/8” wide latch cutout,
insert latch through optional
spacer and then install latch
in door.
1. LATCH BACKSET ADJUSTMENT
A. If 2-3/4” backset is required,
pull spindle cam all the way to the
right edge of the adjusting hole.
B Be sure spindle hole is properly
aligned. It is important that the
spindle hole remains properly aligned
throughout the installation.
C. The latch is now set for
2-3/4” backset.
OUTSIDE ROSE ASSEMBLY
OUTSIDE LEVER
(REVERSIBLE)
SPINDLE
SCREW POST
OUTSIDE FIRE SHIELD
LATCH SCREWS
ASA STRIKE
FACE PLATE
LATCH
INSIDE FIRE SHIELD
INSIDE MOUNTING ASSEMBLY
MOUNTING SCREWS
INSIDE ROSE
TURN PIECE
INSIDE LEVER
(REVERSIBLE) (ILLUSTRATION: ENTRANCE FUNCTION)
D. To reset the latch to 2-3/8”
backset, push the spindle cam to
the left edge of the adjusting hole.
SPINDLE CAM
RIGHT WRONG
CENTER
LINE
MARK FOR 2-1/8”
(54 mm) HOLE ON
DOOR FACE
MARK FOR 1”
(25.4 mm)
HOLE IN
DOOR EDGE
2-1/8” (54 mm)
HOLE FOR
LOCKSET 1” (25.4 mm)
HOLE FOR LATCH
SPACER
(OPTIONAL)

3600 Series ANSI Grade 2 Tubular Lever Set
Installation Instructions
Meets ANSI 156.2
I-LS00769
REV 2 Page 2 of 2
5. INSTALL STRIKE
7. INSTALL OUTSIDE LEVER
A. Close door until
latchbolt touches jamb.
Locate strike in jamb and
center line of strike. Open
door and extend line to door
stop. Measure one half of
door thickness plus 1/8”
from door stop. Vertically
mark center line for strike.
B. Drill two (2) 1-inch (25.4
mm) holes 3/4” (19 mm)
deep in door jamb 5/16” (8
mm) above and 5/16” (8 mm)
below horizontal center line.
CAUTION: To ensure poper
lockset function, hole in jamb
must be drilled a full 3/4” (19
mm) deep.
6. REMOVE INSIDE MOUNTING ASSEMBLY
Use catch release tool (provided) to depress inside lever catch through hole of inside
trim collar. Pull lever off of inside mounting assembly. Remove inside rose from the
mounting assembly.
Place outside lever
over the hole in the
door face, inserting
spindle through latch.
Press outside rose
assembly flush
against door. NOTE:
For proper installa-
tion, verify outside fire
shield is fully seated
in the outside rose
assembly.
8. INSTALL INTERIOR MOUNTING ASSEMBLY
Insert and fully seat inside fire shield into inside mounting
assembly. Align inside mounting assembly with spindle and
screw posts. Verify catch release button is pointing in the
direction of the lock stile and slide on until flush with face of
door. Place mounting screws into holes and tighten securely.
Snap the inside rose onto the mounting assembly (for proper
fit, be sure to fit notches in the rose into the recesses on the
mounting assembly).
10. INSTALL CYLINDER (SKIP THIS STEP FOR 3610 AND 3640)
A. Turn key clockwise 1/4 turn. B. Using catch release tool, press the
lever catch and pull the lever off.
C. Cut out jamb
mortise for strike
3/32” (2.4 mm)
deep or until strike
is flush with jamb.
Tighten screws.
Latch stops against
strike, as
illustrated.
Push inside lever all the way until catch clicks
into catch slot.
9. INSTALL INSIDE LEVER
JAMB
CENTER
LINE
5/16”
CL
5/16”
CL
LATCH
STRIKE
ROSE
CATCH RELEASE
TOOL
OUTSIDE FIRE
SHIELD
OUTSIDE
ROSE
ASSEMBLY
INSIDE FIRE SHIELD
INSIDE MOUNTING
ASSEMBLY
INSIDE ROSE
LEVER CATCH