hager HIC4 A Series User manual

6LE007621A
zAutomatic Transfer Switching
Equipment
Instruction manual
HIC4xxA
6LE007621A1

6LE007621A2
Index
1. General Safety Instructions 4
2. Introduction 5
3. HIC4xxA versions 7
3.1. Product presentation 7
3.2. Specifications and advantages 7
3.3. Supply types 7
4. Optional accessories 8
5. Technical data 9
6. Environmental conditions 10
7. Product installation 11
7.1. Changing the padlocking configuration 11
7.2. Recommanded orientation 11
7.3. Dimensions 11
7.4. Back plate mounted 11
7.5. DIN rail mounted 12
8. Installation of optional accessories 12
8.1. Auxilliary contacts 12
8.2. Voltage sensing and power supply tap 12
8.3. Bridging bars 4P 13
8.4. Terminal shrouds 13
8.5. Sealable cover 13
9. Connection of the power circuits 14
9.1. Ratings / cross-sections table of correspondence 14
9.2. Parallel pole set-up for a device used in single phase 14
9.3. Network configurations 15
9.3.1. 230/400 VAC network configurations 15
9.3.2. 127/230 VAC network configurations 15
9.3.3. Three phase without neutral network 16
9.3.4. Auto-transformer connections 16
9.3.5. Procedure for the configuration and storage of the
neutral position 17
9.3.6. Reset of neutral position 17

6LE007621A3
10. Connection of control/command circuits 18
10.1. Terminal connectors designation 19
10.2. Auxiliary contact operating schedule 20
11. Operation 20
11.1. Presentation of the product interface 20
11.1.1. Product interface 20
11.1.2. Reset 21
11.2. Manual mode 21
11.3. Manual switching 21
11.4. Padlocking 22
11.5. Programming 22
11.5.1. Single phase version 22
11.5.2. Three phase version 23
11.6. Sealable configuration cover 24
11.7. Automatic mode 24
11.7.1. Sealable Auto/Manual cover 24
11.8. Possible actions 24
11.9. Manual & Automatic Mode / Mains restoration
conditions 25
11.9.1. Mode 1: Automatic retransfer 25
11.9.2. Mode 2a: Controlled retransfer 27
11.9.3. Mode 2b: Controlled transfer 29
11.9.4. Mode 3: Network - Network application with
priority 30
11.9.5. Mode 4: Network - Network application without
priority 32
12. Preventative maintenance 34
13. Troubleshooting guide 35

6LE007621A4
1. General Safety Instructions
• This manual provides instructions on safety, connections and operation of the HIC4xxA Automatic
Transfer Switching Equipment.
• Whether the HIC4xxA is sold as a loose product, as a spare, as an enclosed solution or as any other
configuration, this device must always be installed and commissioned by qualified and experienced
personnel, in line with the manufacturers recommendations, following good engineering practices and
after having read and understood the details in the latest release of the relative product instruction
manual.
• Maintenance on the product and any other associated equipment including but not limited to servicing
operations must be performed by adequately trained and qualified personnel.
• Each product is shipped with a label or other form of marking including rating and other important
specific product information. One must also refer to and respect markings on the product prior to
installation and commissioning for values and limits specific to that product.
• Using the product outside the intended scope, outside Hager recommendations or outside the
specified ratings and limits can cause personal injury and/or damage to equipment.
• This instruction manual must be made accessible so as to be easily available to anyone who may
need to read it in relation with the HIC4xxA.
• The HIC4xxA meets the European Directives governing this type of product and includes CE marking
on each product.
• No covers other than that for auto/manu on the HIC4xxA should be opened (with or without voltage)
as there may still be dangerous voltages inside the product such as those from external circuits.
• Do not handle any control or power cables connected to the HIC4xxA when voltage may be present
on the product directly through the mains or indirectly through external circuits.
• Voltages associated with this product may cause injury, electric shock, burns or death. Prior to carry
out any maintenance or other work on live parts or other parts in the vicinity of exposed live parts,
ensure that the switch including all control and associated circuits are de-energized.
• As a minimum the HIC4xxA comply with the following international standards:
- IEC 60947-6-1
- GB 14048-11
- EN 60947-6-1
- VDE 0660-107
- BS EN 60947-6-1
- NBN EN 60947-6-1
- IEC 60947-3
- IS 13947-3
- EN 60947-3
- NBN EN 60947-3
- BS EN 60947-3
DANGER
RISK: Electric shock, burns, death
WARNING
RISK: Possible personal injury
CAUTION
RISK: Equipment damage
The information provided in this instruction manual is
subject to change without notice, remains for general
information only and is non-contractual.
Abbreviation and terms:
ATS : Automatic transfer switch (as defined in 60947-6-1)
ATSE : Automatic transfer switching equipment (as
defined in 60947-6-1)
RTSE : Remotely operated transfer switching
equipment (as defined in 60947-6-1)
HMI : Human machine interface (includes DIP switch
and LED info rmation available on the HZI815 or
HZI825 front face).

6LE007621A5
2. Introduction
HIC4xxA “Automatic Transfer Switching Equipment” (ATSE) is designed for use in power systems for
the safe transfer of a load supply between a normal and an alternate source. The changeover is done in
open transition and with minimum supply interruption during transfer ensuring full compliance with IEC
60947-6-1, GB 14048-11 and other international TSE standards as listed.
The HIC4xxA is a full load break (switch type) derived transfer switching equipment where the main
components are proven technology devices also fulfilling requirements in IEC 60947-3 standards.
As a Class PC ATSE, the HIC4xxA is capable of “making and withstanding short circuit currents”
assigned to IEC 60947-3 utilization categories of up to AC23A, GB 14048-11, IEC 60947-6-1 and
equivalent standards with utilization categories of up to AC33B.
HIC4xxA transfer switches ensure:
• Power Control and Safety between a normal and an alternate source.
• A complete product delivered as a fully assembled and tested solution.
• Intuitive HMI for emergency / local operation.
• Integrated and robust switch disconnection.
• Window with clearly visible position indication I – 0 - II.
• An inherent failsafe mechanical interlock.
• Stable positions (I – 0 – II) non affected by typical vibration and shocks.
• Constant pressure on the contacts non affected by network voltage.
• Energy Efficient with virtually no consumption whilst on the normal, alternate or off positions.
• Extremely rugged, error free and built in padlocking facility (configurable).
• Straight forward installation with effective ergonomics.
• Simple motorization control interface.
• ATS configuration through 4 potentiometers and DIP switches.
• Auxiliary contacts for switch positions I – 0 - II (optional).
• “Product availability” output.
• Ample accessories to suit specific requirements.
• Fully integrated ATS controller specifically designed for Mains / Mains and Mains / Genset
applications.
Network / Genset
Genset Applications for Standby Power
UPS
Non-critical
loads Critical
loads
HIC4xxA

6LE007621A6
Selection guide
Seven ratings: 20A/40A/63A/80A/100A/125A/160A
HIC4xxA
Applications
Normal/Backup with built-in automatic controller •
Stable positions •
Functions
Power supply
Integrated •
Operation
Backup manual operation of the 3 positions •
Automatic control of positions I, 0 and II •
Monitoring
3 voltages on networks I and II •
Frequency on networks I and II •
Automatic controller configuration
By potentiometer and micro-switch •
Vn, Fn, V threshold, F threshold •
Driving with or without priority •
Adjustable operating timers •
Display
Position, fully visualised breaking •
LED: source status, automatic mode, fault LED •
Remote control
Outputs
Generator start/stop order •
Product availability (not fault and not manual mode) •
Inputs
Test on load •
Retransfer •
Automatic mode inhibit •
Priority •

6LE007621A7
3. HIC4xxA versions
The HIC4xxA is available as 4P with the possibility of being used on virtually any automatic open
transition type of application.
Measurement accuracy: Frequency: 1% - Voltage: 1%
3.1. Product presentation
2
4
3
5
1
This quick-acting transfer switch incorporates:
1. 2 mechanically interlocked switches.
2. A quick-acting electric control unit enabling electric or
manual system operation.
3. Electrical specifications compliant with product standards,
and a version identification.
4. Changeover switch wiring identification.
5. Control connections.
CAUTION
RISK: Ensure that the load is connected to the top of the
switch with the motorisation on the right hand side as
shown.
3.2. Specifications and advantages
1 - Power section:
A fully integrated and interlocked transfer switch, with high electrical performance offering
microprocessor control and monitoring.
2 - Operation:
A flexible operating mechanism enabling quick motorised transfer in automatic mode or locally in
manual mode for emergency operations. Features a locking device to ensure (in position zero) a
secured isolation of the load (padlocked).
3.3. Supply types
The power supply of HIC4xxA is required to be 220 VAC -20% to 240 VAC +20% at a frequency of
50/60 Hz and has been developed so as to meet most network configurations.
Product’s working ranges:
230 / 400 VAC Version 127 / 230 VAC Version 230 VAC Version
Umin Umax Umin Umax Umin Umax
Ph-N 176 288 176 288 176 288
Ph-Ph 305 498 305 498 / /

6LE007621A8
4. Optional accessories
Auxiliary
contacts
Each product can take up to 2 auxiliary contact blocks.
Each accessory integrates 1 NOC auxiliary contact (for
each position I, O and II) HZI300.
Characteristics: 5A 250 VAC / 5A 30 VDC maximum.
Ref.: HZI300
Bridging bars To provide a common point on the outgoing side of the
switch (load side).
Three phase product:
Rating ≤125A: HZI400
Rating 160A: HZI401
Terminal
shrouds
Protection against direct contacts with terminals or
connecting parts. Other features: Perforations allowing
remote thermographic inspection without removal.
Possibility of sealing.
Ref.: HZC218
2 parts/ref.
Sealable cover It prevents access to the configuration panel of the
HIC4xxA.
Ref.: HZI210

6LE007621A9
5. Technical data
Ratings 20 A 40 A 63 A 80 A 100 A 125 A 160 A
Frequencies
50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Thermal current Ith at 40°C (A) 20 40 63 80 100 125 160
Thermal current Ith at 50°C (A) 20 40 63 80 100 110* 125
Thermal current Ith at 60°C (A) 20 40 50 63 80 100* 125
Thermal current Ith at 70°C (A) 20 40 40 50 63 80* 100
Rated assigned insulation voltage Ui (V) (Power circuit) 800 800 800 800 800 800 800
Rated impulse withstand voltage Uimp (kV) (power circuit) 6 6 6 6 6 6 6
Rated insulation voltage Ui(V) (control circuit) 300 300 300 300 300 300 300
Rated impulse withstand voltage Uimp (kV) (control circuit) 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Rated operational currents
(A)
IEC 60947-3 at 415 VAC
at 40°C
AC21A / AC21B 20/20 40/40 63/63 80/80 100/100 125/125 160/160
AC22A / AC22B 20/20 40/40 63/63 80/80 100/100 125/125 125/160
AC23A / AC23B 20/20 40/40 63/63 80/80 100/100 125/125 125/160
Rated operational currents
(A) IEC 60947-6-1 415 VAC
at 40°C
AC33B / AC32B
**AC33iB
20/20 40/40 63/63 80/80 100/100 125/125
125**/160
Fuse protected short-circuit
withstand if using gG DIN
fuses
Fuse protected short-circuit
withstand (kA e)
50 50 50 50 50 50 40
Associated fuses (gG DIN) 20 40 63 80 100 125 160
Short-circuit capacity Rated short-term withstand
current: Icw 1s (kA e)
4444444
Rated short-term withstand
current: Icw 30ms (kA e)
10 10 10 10 10 10 10
Switching time at In
excluding loss of supply
sensing time and excluding
any delay timers applicable.
I-II or II-I (ms) 180 180 180 180 180 180 180
Duration of “electrical
blackout” at Un (ms)
90 90 90 90 90 90 90
I-O / O-I / II-O / O-II (ms) 45 45 45 45 45 45 45
Consumption Inrush current(A) 20 20 20 20 20 20 20
Consumption in stabilised
state (VA)
6666666
Mechanical characteristics Number of changeovers 10000 10000 10000 10000 10000 10000 10000
Connection cross-section
(not compatible with
aluminium cables)
Minimum size (Cu mm²),
flexible and rigid
10 10 10 10 10 10 10
Maximum size (Cu mm²),
flexible and rigid
70 70 70 70 70 70 70
Equipment class (According to IEC 60947-6-1) PC PC PC PC PC PC PC
EMC environment AAAAAAA
* Possibility of reaching 125A with bigger connection cross-sections and use of the 160A bridging bar.
** AC33iB 160A according to GB 14048.11.
This is a class A product. In a domestic environment, this product may cause radio interference in which case the user may be required to take
adequate measures.

6LE007621A10
6. Environmental conditions
Humidity
• 80 % humidity without condensation at 55°C
• 95 % humidity without condensation at 40°C
Temperature
• -20 +40°C without de-rating
• 40 °C < t ≤ 70 °C with de-rating (see Technical Characteristics)
Altitude
• Max 2000m without de-rating
Correction factors:
2 000 m < A ≤ 3 000m 3 000 m < A ≤ 4 000m
Ue 0.95 0.80
Ie 0.85 0.85
Storage
• 1 year maximum
• Maximum storage temperature: +55 °C
• 80 % humidity without condensation at 55°C
ø 1 mm
IP rating
• IP2x for non-enclosed modular product
Protection class: Class 1

6LE007621A11
7. Product installation
Prior to installation of the product ensure that the padlocking setting screw (located at the back of the
product) is configured as per your requirements.
For locking in Positions I, II and 0, refer to the following procedure
7.1. Changing the padlocking configuration
To configure the locking in the 3 positions:
STEP1: loosen the screw at the back of the product as shown below.
STEP2: slide the screw upwards.
STEP3: tighten the screw in the top position as shown.
Posidriv PZ2
OK
OK !
!
STEP 1
STEP 2
STEP 3
STEP 4
Posidriv PZ2
Posidriv PZ2
2,2 lb-in 0,25 Nm
2 X
Posidriv PZ2
OK
OK !
!
STEP 1
STEP 2
STEP 3
STEP 4
Posidriv PZ2
Posidriv PZ2
2,2 lb-in 0,25 Nm
2 X
Posidriv PZ2
OK
OK !
!
STEP 1
STEP 2
STEP 3
STEP 4
Posidriv PZ2
Posidriv PZ2
2,2 lb-in 0,25 Nm
2 X
Posidriv PZ2
OK
OK !
!
STEP 1
STEP 2
STEP 3
STEP 4
Posidriv PZ2
Posidriv PZ2
2,2 lb-in 0,25 Nm
2 X
Posidriv PZ2
OK
OK !
!
STEP 1
STEP 2
STEP 3
STEP 4
Posidriv PZ2
Posidriv PZ2
2,2 lb-in 0,25 Nm
2 X
Posidriv PZ2
OK
OK !
!
STEP 1
STEP 2
STEP 3
STEP 4
Posidriv PZ2
Posidriv PZ2
2,2 lb-in 0,25 Nm
2 X
2x
2x
7.2. Recommanded orientation
Recommended Ok Ok Ok Ok Ok
OK OK OK OK OK OK
OK OK OK OK OK OK
OK OK OK OK OK OK
7.3. Dimensions 7.4. Back plate mounted
MAX : 2
340
26
116
53
46
73,5
245
143
350
18
45
13
324
MAX : 2
340
26
116
53
46
73,5
245
143
350
18
45
13
324
340
326
131,5
131,5
52 104 176
47
6 mounting brackets
6x M6 screw - 2.5 Nm

6LE007621A12
7.5. DIN rail mounted
2 clips de verrouillage
Posidriv PZ1
1 Nm
Tighten to avoid
movementonthe DINrail.
DIN RAIL
IEC 60715
8. Installation of optional accessories
8.1. Auxilliary contacts
Ref. HZI300
To fit an AC, the switch must first be put in the 0 position. An auxiliary contact module comprises: one
NO/NC changeover contact for each position (I-0-II). To install use the screws supplied with the module.
Pozidriv PZ2 - 1 Nm
Use 20mm
screws for 1
module
Use 35mm
screws for 2
modules
0,5 to 2,5 mm²
solid
stranded 0,5 to 1,5 mm²
10 mm
PUSH-IN
8.2. Voltage sensing and power supply tap
Ref. HZI230
This provides 2 connection terminals for conductors with cross-section ≤1.5 mm².
The single pole terminals can be fitted in any of the terminal cages without reducing the cage
connection capacity.
2 parts/ref. Do not use in case of use of the bridging bar.
Slotted head 3,5 mm
0,45 Nm
0,5 to 2,5 mm²
0,5 to 1,5 mm²
6 mm

6LE007621A13
8.3. Bridging bars 4P
Ratings ≤ 125A: ref. HZI400; 160A: ref.HZI401
RJRS
207208 209 210
43 44 53 54 63 64 73 74
2 4 6 8
135 7
2 4 6 8
135 7
2 4 6 8
1 3 5 7
2 4 6 8
1 3 5 7
/
RJRS
207208 209 210
43 44 53 54 63 64 73 74
/
2 4 6 8
135 7
2 4 6 8
135 7
2 4 6 8
1 3 5 7
2 4 6 8
1 3 5 7
LOAD
OK NOK
LOAD
Source I
Source I
Source II
Source II
Hexagonal Metric
Allen size 4
5.0 Nm
Allen size 4
Hexagonal Metric
44,1 lb-in 5,0 Nm
15 mm / 0,59 "
# 8 to # 00 AWG
10 to 70 mm2
6 to 70 mm 2*
# 10 to # 00 AWG
!X8
Allen size 4
Hexagonal Metric
44,1 lb-in 5,0 Nm
15 mm / 0,59 "
# 8 to # 00 AWG
10 to 70 mm2
6 to 70 mm 2*
# 10 to # 00 AWG
!X8
Load side
bridging bar.
≤ 125A: HZI400
160A: HZI401
10 to 70 mm²
15 mm
Make sure that the bridging bar is fitted to the correct set of terminals.
There are two references available: one for ratings up to 125A, and another for 160A rating.
8.4. Terminal shrouds
Ref. HZC218
°C
°K
°C
°K
8.5. Sealable cover
Ref. HZI210

6LE007621A14
9. Connection of the power circuits
Source supply side
Hexagonal Metric
Allen size 4
5.0 Nm
10 to 70 mm²
15 mm
It is essential to tighten all used terminals, with cables and/or bridging bars, before use.
9.1. Ratings / cross-sections table of correspondence
20 A 40 A 63 A 80 A 100 A 125 A 160 A
Min cable size
recommended (mm2)10 10 16 25 35 50 50
Max cable size
recommended (mm2)50 50 50 50 50 70* 70*
*With extension unit.
Not compatible with aluminium cables
9.2. Parallel pole set-up for a device used in single phase
Rating conversion table for use in single phase and two-by-two parallel pole set up.
(Max ambient temperature = 40 °C).
Nominal current rating in three-phase (A) Nominal current rating in single-phase (2 poles
in //) (A)
40 63
63 100
80 125
100 160
125 200
160 250

6LE007621A15
9.3. Network configurations
9.3.1. 230/400 VAC network configurations
In case of three-phase without neutral configurations
you must first configure the neutral position by wiring the
product for the first time with a network 4NBL.
SI SII
Type of
network
Position of
the first dip
switch
Terminal
1
Terminal
3
Terminal
5
Terminal
7
1BL - Single
phase
1P - Position B
(dip switch
down)
L1 / / N
N / / L1
4NBL -
Three-phase
with neutral
3P - Position A
(dip switch up)
L1 L2 L3 N
N L1 L2 L3
3NBL -
Three-phase
without
neutral*
3P - Position A
(dip switch up)
L1 L2 L3
Neutral
transfo
Neutral
transfo
L3 L2 L1
1P
B
B
1P
3P
A
3P
A
N
L1 L2 L3
L1 L2 L3
N
N
L1 L2 L3
L1 L2 L3
N
N
L1
L1
N
N
L1
L1
N
TEST
/ PRIORITY
AUT
63 64
73 74
207 208 209 210 63 64 73 74
2A 30Vdc
1A 125Vac
0,5A 230Vac
resistive
max 60W or 250VA
2A 30Vdc
1A 125Vac
0,5A 230Vac
resistive
max 60W or 250VA
STA R T
STOP
OK
NOK
2 4 6 8
135 7
2 4 6 8
135 7
2 4 6 8
1 3 5 7
2 4 6 8
1 3 5 7
AUT
250VAC 5A AC1
30VDC 5A DC1
12 14 11
21 24 22
01 04 02
OKOK
OK
OK
Load
9.3.2. 127/230 VAC network configurations
Type of
network
Position of
the first dip
switch
Terminal
1
Terminal
3
Terminal
5
Terminal
7
2BL - Two-
phase
1P - Position B
(dip switch
down)
/ L1 L2 /
3BL - Three-
phase
without
neutral
3P - Position A
(dip switch up)
L1 L2 L3 /
/ L1 L2 L3
4NBL -
Three-phase
with neutral
3P - Position A
(dip switch up)
L1 L2 L3 N
N L1 L2 L3
3P
A
3P
A
1P
B
3P
A
3P
A
L1 L2 L3
L1 L2
L1 L2 L3
N
N L1 L2 L3
L1 L2 L3 N
L1 L2 L3
L1 L2 L3
L1 L2
L1 L2
L3
L1 L2 L3
N
TEST
/ PRIORITY
AUT
63 64
73 74
207 208 209 210 63 64 73 74
2A 30Vdc
1A 125Vac
0,5A 230Vac
resistive
max 60W or 250VA
2A 30Vdc
1A 125Vac
0,5A 230Vac
resistive
max 60W or 250VA
STA R T
STOP
FA U LT
OK
2 4 6 8
135 7
2 4 6 8
135 7
2 4 6 8
1 3 5 7
2 4 6 8
1 3 5 7
AUT
250VAC 5A AC1
30VDC 5A DC1
12 14 11
21 24 22
01 04 02
OKOK
OKOK

6LE007621A16
9.3.3. Three phase without neutral network
For three-phase networks without neutral (3NBL) 400 VAC, a neutral must be recreated to allow the
HIC4xxA to operate at 230 VAC. To recreate the neutral, we recommend the use of quantity 2x 400 VA
auto-transformers connected as shown below. The neutral position must be defined as neutral on the
left or neutral on the right in advance and then wired accordingly. The example below shows the wiring
for a product configured with neutral on the left.
A new product must have the neutral configuration pre-programmed as on the left or on the right at the first
start up using a real (not a recreated) 3 phase + neutral supply.
9.3.4. Auto-transformer connections
Load
I II
207
L32L22L12L31L21L11
L1
2468
1
N N
357
2468
1357
L2 L3
208 209 210
0
230
400
-T2
400 / 230 V
400 VA
63 64 73 74
0
1 A aM 1 A aM
230
400
-T1
400 / 230 V
400 VA
2 A aM
2 A aM
HIC4xxA
Genset
start
Product
available
Inputs
Common
Inhibition
Priority/
retransfer
Priority/test
Source I Source II

6LE007621A17
9.3.5. Procedure for the configuration and storage of the neutral position
230/400 VAC network configurations without neutral conductors.
SI SII
Step 1
It is first necessary to connect the HIC4xxA in three-phase + neutral
(4NBL) to allow configuration of the neutral position (neutral position
is detected at the first power-up).
Step 2
Connect the autotransformers.
Neutral must be connected as shown in the drawing above in
section "9.3.4. Auto-transformer connections", see previous
page.
1P
B
B
1P
3P
A
3P
A
N
L1 L2 L3
L1 L2 L3
N
N
L1 L2 L3
L1 L2 L3
N
N
L1
L1
N
N
L1
L1
N
TEST
/ PRIORITY
AUT
63 64
73 74
207 208 209 210 63 64 73 74
2A 30Vdc
1A 125Vac
0,5A 230Vac
resistive
max 60W or 250VA
2A 30Vdc
1A 125Vac
0,5A 230Vac
resistive
max 60W or 250VA
STA R T
STOP
OK
NOK
2 4 6 8
135 7
2 4 6 8
135 7
2 4 6 8
1 3 5 7
2 4 6 8
1 3 5 7
AUT
250VAC 5A AC1
30VDC 5A DC1
12 14 11
21 24 22
01 04 02
OKOK
OK
OK
Load
9.3.6. Reset of neutral position
In case the network is not recognized by the HIC4xxA (or in case you would like to change the neutral
position), proceed as follows:
Step 1
Ensure that the product is powered and within voltage limits.
Open the AUTO/MANU cover.
Step 2
Set DIP Switch 1 from 3P to 1P.
Step 3
Set DIP Switch 1 from 1P to 3P.
Step 4
Close the cover.
End of the procedure for detecting the neutral position.

6LE007621A18
10. Connection of control/command circuits
Switch to manual mode before connecting the product. (Front Auto/Manu cover open).
The product is delivered in the 0 position.
Load side
SI SII
2 4 6 8
135 7
2 4 6 8
1 3 5 7
207 208 209 210
63 64 73 74
6 mm /
Capacité de raccordement
0,236 "
# 20 to # 14 AWG
0,5 to 2,5 mm
0,5 to 1,5 mm2
2
# 20 to # 16 AWG
Slotted head 3 mm
3,97 lb-in 0,5 Nm
2 4 6 8
135 7
2 4 6 8
135 7
2 4 6 8
1 3 5 7
2 4 6 8
1 3 5 7
/
I1 I2 I3
O1 O2
207 208 209 210
63 64 73 74
/
I1 I2 I3
O1 O2
5 A AC1
250 Vac
22 24 21
11 14 12
01 04 02
5 A AC1
250 Vac
22 24 21
11 14 12
01 04 02
250VAC 5A AC1
30VDC 5A DC1
22 24 21
11 14 12
01 04 02
250VAC 5A AC1
30VDC 5A DC1
22 24 21
11 14 12
01 04 02
HZI300
250VAC 5A AC1
30VDC 5A DC1
22 24 21
11 14 12
01 04 02
250VAC 5A AC1
30VDC 5A DC1
22 24 21
11 14 12
01 04 02
HZI300
0,5 to 2,5 mm²
solid
stranded
0,5 to 1,5 mm²
10 mm
PUSH-IN
Source must always be connected as show
above.
4P
Ensure that the product
is in Manual Mode (front
cover open).
All pressure on the connector pins is to
be avoided during wiring of the auxiliary
cables
The product is delivered in the 0 position
and in auto mode. Maximum control cables
length =10m. In case of longer distance,
use control relays.

6LE007621A19
10.1. Terminal connectors designation
Type Terminal no. Application
Status
of the
contact
Description Output
characteristics
Recommended
connection cross-
section
Inputs I1: 207/208 Network-Network With priority
Dry potential free
contact
0.5 to 2.5 mm²
(rigid)
0.5 to 1.5 mm²
(stranded)
Without priority
Network-Genset Automatic retransfer
Manual retransfer
I2: 207/209 Network-Network Source priority I
Dry potential free
contact
Source priority II
Network-Genset Stop the test on load
Test on load
I3: 207/210 Network-Network
or
Network-Genset
AUTO mode Dry potential free
contact
Automatic mode inhibition
Outputs O1: 63/64 Network-Network
or
Network-Genset
Product not available :
- Manual mode
- Operation failure
- Electronic failure
- No power sources
Resistive load
2A 30 VDC
0.5A 230 VAC
Pmax: 60W
or 125 VA
Umax: 30 VDC
or 230 VAC
Product available
O2: 73/74 Network-Genset
No start command genset
Resistive load
2A 30 VDC
0.5A 230 VAC
Pmax: 60W
or 125 VA
Umax: 30 VDC
or 230 VAC
Generating set starting
Type Terminal no. Status of
thecontact Description Output
characteristics
Recommended
connection cross-
section
Auxiliary
contact
block
HZI300
11/12/14 11 14
12 Changeover switch in position I
250 VAC 5A AC1
30 VDC 5A
250 VAC 2A AC13
0.5 to 2.5 mm²
(rigid)
0.5 to 1.5 mm²
(stranded)
21/22/24 21 24
22 Changeover switch in position II
250 VAC 5A AC1
30 VDC 5A
250 VAC 2A AC13
01/02/04 01 04
02 Changeover switch in position 0
250 VAC 5A AC1
30 VDC 5A
250 VAC 2A AC13

6LE007621A20
10.2. Auxiliary contact operating schedule
Position I
Position 0
Position II
C.A. Position I
C.A. Position 0
C.A. Position II
11-14 Closed
11-12 Open
01-04 Closed
01-02 Open
21-24 Closed
21-22 Open
Position I
Position 0
Position II
C.A. Position I
C.A. Position 0
C.A. Position II
11. Operation
11.1. Presentation of the product interface
11.1.1. Product interface
1. Source Iand Source II availability
indicators
2. Fault LED
3. Auto LED
4. Dip switchs
5. Adjustment potentiometers of the rated
voltage and frequency and voltage
thresholds
6. Potentiometers to set timers
66
55
3
2
4
1
1 2
5
34
1. Locking
• Option to padlock using a 1 x 8 mm max. padlock.
2. AUT/MAN cover
• Open the cover to switch to manual mode.
• Close the cover to return to automatic (remote control) mode.
• Open and close the cover to clear faults.
3. Auto/Manual mode sensor
4. Switch position indicators
• Display of position I, 0, II.
5. Manual switching
• Insert the Allen key (5.0 mm) provided and turn to switch
manually.
• Manual operation is not possible when padlocked.
Other manuals for HIC4 A Series
1
Table of contents