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Haier 1U105S2SS1FA User manual

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SPLIT SYSTEM AIR CONDITIONER
INSTALLATION MANUAL
No. 0150543445
yThis product must only be installed or serviced by qualied personnel.
Please read this manual carefully before installation.This appliance is lled with R32.
Keep this manual for future reference.
Original instructions
1U105S2SS1FA
1U140S2SP1FA
1U140S2SP1FB
6
6
8
9
11
12
15
17
18
19
21
25
Contents
Definitions
Safety consi erations
Before installation
Selecting installation site
Precautions on installation
Refrigerant pipe size an allowable
pipe length
Refrigerant piping
Leak test an vacuum rying
Charging refrigerant
Electrical wiring work
Test operation
Move an scrap the air con itioning
1U125S2SS1FA
1U125S2SS1FB
1U140S2SN1FA
1U140S2SN1FB
3
Português
Haier Industrial Park,Qianwangang Road,Eco-Tech Development Zone,Qingdao 266555,Shandong,P.R.C.
EUROPEAN REGULATIONS
CONFORMITY FOR THE MODELS
IMPORTANT INFORMATION REGA-
RDING THE REFRIGERANT USED
CE
All the products are in conformity with the following
European provision:
- Low voltage Directive
- Electomagnetic Compatibility
ROHS
The products are fullled with the requirements in
the directive 2011/65/EU of the European parliament
and of council on the Restriction of the use of Certain
Hazardous Substances in Electrical and Electronic
Equipment(EU RoHS Directive)
WEEE
In accordance with the directive 2012/19/EU of the
European parliament,herewith we inform the consumer
about the dis- posal requirements of the electrical and
electronic products.
DISPOSAL REQUIREMENTS:
Your air conditioning product is marked
with this symbol.This means that electrical
and electronic products shall not be mixed
with unsorted household waste.Do not
try to dismantle the system yourself:the
dismantling of the air conditioning system,treatment of
the refrigerant,of oil and of other part must be done by
a qualied installer in accordance with relevant local
and national legislation.Air conditioners must be treated
at a specialized treatment facility for reuse, recycling
and recovery.By ensuring this product is disposed of
correctly,you will help to prevent potential negative
cons- equences for the environment and human health.
Please contact the installer or local authority for more
information.Battery must be removed from the remote
controller and dis- posed of separately in accordance
with relevant local and national legislation.
This product contains uorinated greenhouse gases
covered by the Kyoto Protocol.Do not vent into the
atmosphere.
Refrigerant type:R32
GWP:675
GWP=global warming potential
Please ll in with indelible ink,
y1 the factory refrigerant charge of the product
y2 the additional refrigerant amount charged in the
eld and
y1+2 the total refrigerant charge
on the refrigerant charge label supplied with the product.
The lled out label must be adhered in the proximity of
the product charging port(e.g.onto the inside of the2 stop
value cover).
A contains uorinated greenhouse gases covered by the
Kyoto Protocol
B factory refrigerant charge of the product:see unit name
plate
C additional refrigerant amount charged in the eld
D total refrigerant charge
E outdoor unit
F refrigerant cylinder and manifold for charging
Contains uorinated greenhouse gases
covered by the Kyoto Protocol
4
Read the precautions in
this manual carefully before
operating the unit.
This appliance is lled with R32.
Read the operator's manual Service indicator, read technical
manual
After reading this handbook, hand it over to those who will be using the unit.
The user of the unit should keep this mamual at hand and make it available to those who will be performing repairs or
relocating the unit. Also, make it available to the new user when the user changes hands.
WARNING
Ask your dealer or qualied personnel to carry out installation work.Do not attempt to install the air conditioner
yourself. Improper Installation may result in water leakage, electric shocks, re or explosion. All the cables shall
have got the European authentication certicate. During installation, when the connecting cables break off, it must
be assured that the grouding wire is the last one to be broken off.If refrigerant gas leaks during installation, ventilate
the area immediately.oxic gas may be produced.if the refrigerant comes into contact with re,and explosion may be
happen.
Make sure ground connection is correct and reliable.Do not earth the unit to a utility pipe, lightning conductor or
telephone earth lead. Imperfect earthing may result in electric shocks.
The breaker of the air conditioner should be all-pole switch and explosion-proof. The distance between its two
contacts should not be no less than 3mm. Such means for disconnection must be incorporated in the wiring.
The air conditioning sockets should be placed 1m above from the air conditioner, nor under the air conditioner. Be
sure not to use open ame, high static electrical or high temperature equipments etc.nearby the air conditioner.
Do not use means to accelerate the defrosting process or to clean, other than those recommended by the
manufacturer.
The appliance must be stored in a room without continuously operating ignition sources, the radius of the storage area
should be no less than 2.5 m (for example:open ames, an operating gas appliance or an operating electric heater).
Do not pierce or burn.
Be aware that refrigerants may not contain an odour.
The appliance must be installed, operated and stored in a room with a oor area larger than the Minimum Room Area
specied in the table on the following pages,The room should be well ventilated.
Comply with national gas regulations.
This appliance can be used by children aged 8 years and above and persons with reduced physical, sensory or
mental capabilities or lack of experience and knowledge if they have been given superivision or instruction concering
use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.
The air conditioner can not be discarded or scrapped Randomly If you need please contact customer service
personnel of Haier to scrap in order to obtain the correct disposal methods.
Reusable mechanical connectors and ared joints are not allowed indoor.
CAUTION
Do not install the air conditioner at any place where there is danger of ammable gas leakage.In the event of a gas
leakage, build-up of gas near the air conditioner may cause a re to break out.
Tighten the are nut according to the specied method such as with a torque wrench.If the are nut is too tight, it may
crack after prolonged use, causing refrigerant leakage.
Take adequate steps to prevent the outdoor unit being used as a shelter by small animals.Small animals.making
contact with electrical parts can cause malfunctions, smoke or re.
Please instruct the customer to keep the area around the unit clean
The temperature of refrigerant circuit will be high, please keep the inter-unit wire away from copper pipes that not
thermally insulated.
Only qualied personnel can handle, ll, purge and dispose of the refrigerant.
5
Português
WARNING
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualied persons
in order to avoid a hazard.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or
mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning
use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.
The appliances are not intended to be operated by means of an external timer or separate remote-control system.
Keep the appliance and its cord out of reach of children less than 8 years.
This appliance is intended to be used by expert or trained users in shops, in light industry and on farms, or for
commercial use by lay persons.
Disconnect the appliance from its power source during maintenance service and when replacing parts.
1) Means for disconnection, such as circuit breaker, which can provide full disconnection in all poles, must be
incorporated in the xed wiring in accordance with the wiring rules.
It is necessary to allow disconnection of the appliance from the supply after installation. The disconnection may be
achieved by incorporating a switch in the xed wiring in accordance with the wiring rules.
The method of connection of the appliance to the electrical supply and interconnection of separate components, and
the wiring diagram with a clear indication of the connections and wiring to external control devices and supply cord are
detailed in below parts.
2) The appliance shall be installed in accordance with national wiring regulations. Wiring must be done by a qualied
electrician. All the wiring must comply with the local electrical codes.
3) The cord of the H05RN-F type or the electrically equivalent type must be used for power connection and
interconnection between outdoor unit and indoor unit. The size of the cord is detailed in below parts.
4) Details of type and rating of fuses, or rating of circuit breakers / ELB is detailed in below parts.
5) The information of dimensions of the space necessary for correct installation of the appliance including the
minimum permissible distances to adjacent structures is detailed in below parts.
6
1. Denitions
1.1. Meaning of warnings and symbols
Warnings in this manual are classied according to their
severity and probability of occurrence.
DANGER
Indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury. It
may also be used to alert against unsafe practices.
NOTICE
Indicates situations that may result in equipment
or property-damage accidents only.
INFORMATION
This symbol identies useful tiops or additional
information.
Some types of danger are represented by special symbols:
Electric current.
Danger of burning and scalding.
1.2. Meaning of used terms
Installation manual:
Instruction manual specied for a certain product or
application, explaining how to install, congure and
maintain it.
Operation manual:
Instruction manual specied for a certain product or
application, explaining how to operate it.
Maintenance instructions:
Instruction manual specied for a certain product or
application, which explains ( if relevant ) how to install,
congute, operate and/or maintain the product or
application.
Dealer:
Sales distributor for products as per the subject of this
manual.
Installer
Technical skilled person who is qualied to install
products as per the subject of this manual.
User:
Person who is owner of the product and/or operates the
product.
Service company:
Qualied company which can perform or coordinate the
required serice to the unit.
Applicable legislation:
All international, European, national and local directives,
laws, regulations and/or codes which are relevant and
applicable for a certain product or domain.
Accessories:
Equipment which is delivered with the unit and which
needs to be installed according to instructions in the
documentation.
Optional equipment:
Equipment which can ooptionally be combined to the
products as per the subject of this manual.
Field supply:
Equipment which needs to be installed according to
instructions in this manual, but which are not supplied by
Haier.
2. Safety considerations
The precautions here, all cover very impertant topics, so
be sure to follow them catefully.
All activities described in this manual shall be carried out
by an installer.
Be sure to wear adequate personal protection equipment
( Protection gloves, safety glasses......) when performing
installation, maintenance or service to the unit.
If not sure of installation procedures or operation of the unit,
always contact your local dealer for advice and information.
Improper installation or attachment of equipment or
accessories could result in electric shock, short-circuit,
leaks, re or other damage to the equipment. Be sure
only to use accessories, optional equipment and spare
parts made by which are specially designed for use with
the products as of subject in this manual and have them
installed by an installer.
DANGER: ELECTRICAL SHOCK
Switch off all power supply before removing the
switch box service panel or before making any
connections or touching electrical parts.
To avoid electric shock, be sure to disconnect
the power supply 2 minute or more before
servicing the electrical parts. Even after 2
minute, always measure the voltage at the
terminals of main circuit capacitors or electrical
parts. Even after 2 minute, always measure the
votage at the terminals of main circuit capacitors
or electrical parts, and before touching, be sure
that those voltages are 50V DC or less.
When service panels are removed, live parts
can easily be touched by accident, Never
leave the unit unattended during installation or
servicing when the service panel is removed.
7
Português
DANGER: DO NOT TOUCH PIPING AND
INTERNAL PARTS
Do not touch the refrigerant piping, water piping
or internal parts during and immediately after
operation. The piping and internal parts may be
hot or cold depending on the working condition
of the unit.
Your hand may suffer burns or frostbite if you
touch the piping or internal parts. To avoid injury,
give the piping and internal parts time to return
to normal temperature or, if you must touch
them, be sure to wear protective gloves
Warning:
Ask your dealer or qualied personnel to carry out
installation work. Do not install the machine by
yourself. Improper installation may result in water
leakage, electric shocks or re.
Perform installation work in accordance with this
installation manual.
Improper installation may lead to water leakage,
electric shocks or re.
The equipment is not intended for use in a potentially
explosive atmosphere.
For 1U series units only.
For year round cooling applications with low indoor
humidity conditions, such as Electronic Data
Processing rooms, contacet yout dealer or see the
engineering databook or the service manual.
Consult your local dealer regarding what to do in case
of refrigerant leakage. When the unit is to be installed in
a small room, it is necessary to take proper measures
so that the amount of any leaked refrigerant does not
exceed the concentration limit in the event of a leakage.
Otherwise, this may lead to an accident due to oxygen
depletion.
Be sure to use only the specied accessories and
parts for installation work.
Failure to use the specied parts may result in water
leakage, electric shocks, re, or the unit falling.
Install the unit on a foundation that can withstand its
weight.
Insufcient strength may result in the fall of equipment
and causing injury.
Carry out the specied installation work in consideration
of strong winds, typhoons, or earthquakes.
Improper installation work may result in accidents due
to fall of equipment.
Make sure that all electrical work is carried out by
qualied personnel according to the applicable legislation
and this installation manual, using a separate circuit.
Insufcient capacity of the power supply circuit or
improper electrical capacity of the power supply
circuit or improper electrical construction may lead to
electric shocks or re.
Make sure that all wiring is secure, using the specied
wires and ensuring that external forces do not act on
the terminal connections or wires.
Incomplete connection or xing may cause a re.
When wiring between the indoor and outdoor units,
and wiring the power supply, form the wires so that
the fronstside panel can be securely fastened.
If the frontside panel is not in place, overheating of
the terminals, electric shocks or a re may be caused.
If refrigerant gas leaks during installation work,
ventilate the area immediately.
Toxic gas may be produced if refrigerant gas comes
into contactwith re.
After completing the installation work, check to make
sure that there is no leakage of refrigerant gas.
Toxic gas may be produced if refrigerant gas leaks
into the room and comes into contact with a source of
re, such as a fan heater, stove or cooker.
When planning to relocate former installed units, you
must rst recover the refrigerant after the pump down
operation.
Never directly touch any accidental leaking refrigerant.
This could result in severe wounds caused by frostbite.
Be sure to install an earth leakage circuit breaker in
accordance with applicable legislation. Failure to do so
may cause electrical shock and re.
Caution:
Earth the unit.
Earthing resistance should be according to applicable
legislation.
Do not connect the earth wire to gas or water pipes,
lightning conductor or telephone earth wire.
Incomplete earthing may cause electric shocks.
Gas pipe.
Lgnition or explosion may occur if the gas leaks. Water
pipe.
Hard vinyl tubes are not effective earths. Lightning
conductor or telephone earth wire. Electric potential
may rise abnormally if struck by a lightning bolt.
Install drain piping according to this installation manual
to ensure good drainage, and insulate the pipe to
prevent condensation.
Improper drain piping may cause water leakage, and
make the fumitures get wet.
Install the indoor and outdoor units, power wire and
connecting wire at least 1 meter away from televisions
or radios to prevent image interference or noise.
(Depending on the radio waves, a distance of 1 meter
may not be sufcient to eliminate the noise.)
Do not rinse the outdoor unit, This may cause electric
shocks or re.
Do not install the unit in places such as the following:
Where there is mist of mineral oil, oil spray or vapour
for example a kitchen.
Plastic parts may deteriorate, and cause them to fall
out or water to leak.
8
Where corrosive gas, such as sulphurous acid gas, is
produced.
Corrosion of copper pipes or soldered parts may
cause the refrigerant to leak.
Where there is machinery which emits electromagnetic
waves.
Electromagnetic waves may disturb the control
system, andcause malfunction of the equipment.
Where ammable gases may leak, where carbon
ber or ignitable dust is suspended in the air or where
volatile ammables, such as thinner or gasoline, are
handled. SUch gases may cause a re.
Where the air contains high levels of salt such as that
near the ocean.
Where voltage uctuates a lot, such as in factories.
In vehicles or vessels.
Where acidic or alkaline vapour is present.
Do not allow a child to mount on the outdoor unit
or avoid placing any object on the unit. Falling or
tumbling may result in injury.
The unit may stop for several minutes during
normal operation for "defrosting the unit", or when in
"thermostat stop" operation.
This appliance is intended to be used by expert or
trained users in shops, in light industry and on farms,
or for commercial use by lay persons.
Provide a logbook
In accordance with the relevant national and
international codes, it may be necessary to provide a
logbook with the equipment containing at least
- info on maintenance.
- repair work,
- results of tests,
- stand-by periods,
- etc...
In Europe, EN378 provides the necessary
guidance for this logbook.
3. Before installation
3.1. Scope of this manual
This manual describes the procedures for handling,
installing and connecting 1U105~140 units.
3.2 Precautions
CAUTION
Since maximum working pressure is 4.3 MPa or
43.0 bar, pipes of larger wall thickness may be
required. Refer to paragraph "6.2. Selection of
piping material" on page 10.
NOTICE: Insulation resistance of the
compressor
If, after installation, refrigerant accumulates in the
compressor, the insulation resistance can drop, but if
it is at least 1 , then the machine will not break down.
Turn the power on and leave it on for six hours. Then,
check if the insulation resistance of the comressor
has risen or not.
The compressor will heat up and evaporate any
refrigerant in the compressor.
Check the following if the ground-fault circuit
interrupter is triggered:
Make sure that the interrupter is compatible with high
frequencies.
This unit has an inverter, so an interrupter capable
of handling high frequencies is needed to prevent
malfunction of the interrupter itself.
3.3. Precautions for R32
The refrigerant requires strict cautions for keeping the
system clean, dry and tight.
-Clean and dry
Foreign materials (including mineral oils or moisture)
should be prevented from getting mixed into the system.
-Tight
Read "9. Precautions on refrigerant piping" on page
10 carefully and follow these procedures correctly.
Since R32 is a mixed refrigerant, the required
additional refrigerant must be charged in its liquid
state.(If the refrigerant is in state of gas, its composition
changes and the system will not work properly).
The connected indoor units must be indoor units
designed exclusively for R32.
3.4. Installation
For installation of the indoor unit(s), refer to the indoor
unit installation manual.
Illustrations show 1U140S2SN1FA outdoor unit type.
Other types also follow this installation manual.
This outdoor unit requires the pipe branching
kit(optional) when used as the outdoor unit for the
simultaneous operation system. Refer to catalogues
for details.
Never operate the unit with a damaged or
disconnected discharge thermistor and suction
thermistor, burning of the compressor may occur.
Be sure to conrm the model name and the serial no.
of the outer(front) plates when attaching/detaching
the plates to avoid mistakes.
When closing the service panels, take care that the
tigntening torque does not exceed 4.1 N.m.
9
Português
3.5 Accessories
Check if the following accessories are included with the unit:
See the gure below for the location of the accessories.
4. Selecting installation site
4.1. General
WARNING
Be sure to provide for adequate measures in order
to prevent that the outdoor unit be used as a shelter
bye small animals.
Small animals making contact with electrical parts can
cause malfunctions, smoke or re. Please instruct the
customer to keep the area around the unit clean.
Select an installation site where the following conditions
are satised and that meets with your customer's
approval.
- Places which are well-ventilated.
- Pllaces where the unit does not bother next-door
neighbours.
- Safe places which can withstand the unit's weight and
vibration and where the unit can be installed level.
- Places where there is no possibility of ammable
gas or product leak.
- The equipment is not intended for use in a potentially
explosive atmosphere.
- Places where servicing space can be well ensured.
- Places where the indoor and outdoor units's piping
and wiring lengths come within the allowable ranges.
- Places where water leaking from the unit cannot
cause damage to the location (e.g. in case of a
blocked drain pipe)
- Places where the rain can be avoided as much as possible.
- Do not install the unit in places often used as work
place. In case of construction works (d.g.grinding works )
where a lot of dust is created, the unit must be covered.
- Do not place any objects or equipment on top of the
unit (top plate).
installation
manual
rubber
base foot
- Do not climb, sit or stand on top of the unit.
- Be sure that sufcient precautions are taken, in
accordance with applicable legislation, in case of
refrigerant leakage.
NOTICE
This is a class A product. In a domestic
environment this product may cause radio
interference in which case the user may be
required to take adequate measures.
When installing the unit in a place exposed to strong
wind, pay special attention to the following.
Strong winds of 5 m/sec or more blowing against the
outdoor unit's air outlet causes short circuit (suction
of discharge air), and this may have the following
consequences:
- Deterioration of the operational capacity.
- Frequent frost acceleration in heating operation.
- Disruption of operation due to rise of high pressure.
- When a strong wind blows continuously on the face of
the unit, the fan can start rotating very fast until it breaks.
Refer to the gures for installation of this unit in a
place where the wind direction can be foreseen.
Repare a water drainage channel around the
foundation, to drain waste water from around the unit.
If the water drainage of the unit is not easy, please
build up the unit on a foundation of concrete blocks,
etc.(the height of the foundation should be maximum
150mm).
If you install the unit on a frame, please install a
waterproof plate(eld supplu) within 150mm of the
underside of the unit in order to prevent the invasion
of water from the lower direction.
When installing the unitin a place frequently exposed
to snow, pay special attention to elevate the
foundation as high as possible.
Make sure that the unit is installed level.
4.2. General
NOTICE
When operating the outdoor unit in a low
outdoor amnient temperature, be sure to follow
the instructions described below.
To prevent exposure to wind, install the outdoor unit
with its suction side facing the wall.
Never install the outdoor unit at a site where the
suction side may be exposed directly to wind.
To prevent exposure to wind, install a bafe plate on
the air discharge side of the outdoor unit.
In heavy snowfall areas it is very important to select
an installation site where the snow will not affect the
unit and set the outlet side at a right angle to the
direction of the wind.
10
4.3 General
For seacoast applications, block the unit from direct exposure to sea breeze by installing the unit behind a structure
(such as a building) or a protective wall that is 1.5 times higher than the unit, leaving 700 mm of space between
the wall and unit for air circulation.Consult an installation expert about taking anti-corrosion measures, such as
removing salinity on the heat exchanger and applying a rust inhibitor more frequently than once a year.
Set the unit on mounting brackets or pad. To avoid the adverse effects of snow, ice and defrosting issues, install
the unit on heat pump risers to ensure a sufcient height from the ground. In all cases, refer to local code for
correct riser height.
Make sure the outdoor unit is installed level and is stable.
Install snow protection hood as necessary.
Sea
Sea
Sea
Sea breeze
Sea breeze
Sea breeze
Protection walls
Correct installation
Correct installation
Wrong installation
Wrong installation
Drainage
Drainage stand top is
covered
Drainage
Clearance is too small.
causing inadequate
drainage.
Minimum height (H)
should be higher than the
highest snowfall depth (D)
(H=D+20cm)
unit may become covered in
snow if the stand height is
insufcient.