Haier HSU-26HEK03/R2DB User manual

I
nstallation manua
l
f
o
r r
oo
m
a
ir
co
n
d
i
t
i
o
n
e
r
R
ead this manual be
f
ore installation and kee
p
it
f
or
f
uture re
f
erence.
Please ex
p
lain to the user how the
p
roduct works and refer them to the o
p
eration manual
.
NO.0010553937
HSU-26HEK03/R2(DB)/I
HSU-35HEK03/R2(DB)/I
HSU-53HEK03/R2(DB)/I
HSU-71HEK03/R2(DB)/I
HSU-26HEK03/R2(DB)/O
HSU-35HEK03/R2(DB)/O
HSU-53HEK03/R2(DB)/O
HSU-71HEK03/R2(DB)/O

2
Content
Preparation p3
Accessory parts p3
Selection pipe p3
Drawing for the installation of indoor and outdoor units p3
Indoor unit p5
Outdoor unit p6
Refrigerant charge label p8
Check for installation and test run p8

3
Preparation
Driver
Nibbler
Hacksaw
Hole core drill
Spanner (17,19 and 26mm)
Gas leakage detector or soap-and-water solution
Vacuum pump
Torque wrench (17mm, 22mm, 26mm)
Pipe cutter
Flaring tool
Knife
Measuring tape
Reamer
Refrigeration gauges
Install an exclusive circuit for the power.
Check the power source voltage is the same as the rating plate.
Indoor Unit
The place chosen to install the indoor unit should be:
Not affected by heat or steam generated in the vicinity, where inlet and outlet
of the unit are not blocked or restricted.
Where it is possible to drain easily, and where piping can be connected
with the outdoor unit.
Where conditioned air can be evenly distributed through the whole room.
Where there is more than 1m distance from televisions, radios, wireless
are on.
Outdoor Unit
The place chosen to install the outdoor unit should be:
Strong enough to bear the unit, where vibration and noise are not increased.
Where discharged air and noise do not cause a nuisance to the neighbours.
Where a distance marked
Necessary tools for installation
Selection of installation place
Power source
Accessory parts
Selection of pipe
NOTE: The thickness of the pipe must be at least 0.8mm.
Remote controller (1)
AAA dry battery (2)
Mounting plate (1)
Plastic cap (4)
Ø4X25 Screw (4)
Drain hose (1)
Cushion (4)
Drain-elbow (1)
Pipe supporting plate (1)
Model Liquid pipe (Ø) Gas pipe (Ø)
") 9.52mm (3/8")
") 9.52mm (3/8")
") 12.7mm (1/2")
") 15.88mm (5/8")
Power requirements
Model Max rated current
HSU-26HEK03/R2(DB)/O 6.1
HSU-35HEK03/R2(DB)/O 6.0
HSU-53HEK03/R2(DB)/O 10.5
HSU-71HEK03/R2(DB)/O 13.8
HSU-26HEK03/R2(DB)/O
HSU-35HEK03/R2(DB)/O
HSU-53HEK03/R2(DB)/O
HSU-71HEK03/R2(DB)/O

F
A
C
E
D
Rear left
Left Rear
right
Right
Below
G
4
Drawing for the installation of indoor and outdoor units
The picture above is just for your reference. Please refer to the actual product purchased.
Optional parts for piping
Non-adhesive tape
Adhesive tape
Saddle (L.S.) with screws
Connecting electric cable
for indoor and outdoor
Drain hose
Heating insulating material
Piping hole cover
A
B
C
D
E
F
G
Aand Gare supplied parts
pipe length is 2m.
the outdoor unit (Unit:mm)
Model
Dimensions
x y z
HSU-26HEK03/R2(DB)/O 140 500 256
HSU-35HEK03/R2(DB)/O 140 500 256
HSU-53HEK03/R2(DB)/O 113.5 583 319.5
HSU-71HEK03/R2(DB)/O 113.5 633 340
Arrangement of
piping directions
More than 5cm (26/35/53)
More than 10cm (71)
More than 10cm (26/35/53)
More than 20cm (71)
More than 10cm (26/35/53)
More than 15cm (71)
More than 15cm (9/12/18)
More than 25cm (24)
More than 10cm
More than 60cm
More than 10cm
Attention must be
paid to the rising up
of drain hose
X Y X
Z
Fixing of outdoor unit
Fix the unit to concrete or block with
horizontally.
earthquake or strong wind.
unit by attaching
a vibration-proof mat.

5
Lid for right
piping
Lid for under piping pipe
Fix with adhesive tape
Lid for left piping
Heat insulation
material
Drain hose
Piping
Pipe supporting
plate
Indoor/outdoor electric cable
Hooks mounting plate
mounting plate
Indoor Unit
1Fitting of the Mounting Plate and Positioning of the Wall Hole
1. Find a suitable mounting location, ensuring there is adequate support to hold
the weight of the unit, check it is level, then temporarily fasten the plate.
2. Check the plate is level, by hanging a thread with a weight from
the central top of the plate or using a spirit level, then fasten securely.
3. Determine the wall hole location ‘A’ using a measuring tape.
Fix a mounting bar to the side bar and lintel (sold separately), and then fasten
the plate to the mounting bar.
Refer to note 1, “ When the mounting plate is “, for the position of wall hole.
1. Insert the drain hose into the cavity of heat insulation materials of indoor unit.
2. Insert the indoor/outdoor electric cable from the back of the indoor unit, and
pull it out on the front side, then connect them.
3. Coat the seal face with refrigerant oil and connect pipes. Cover the
connection part with heat insulation materials, and it with adhesive tape.
Indoor/outdoor electric cable and drain hose must be bound with refrigerant
piping by protecting tape.
[ Other direction piping ]
Cut away, with a nibbler, the lid for piping (according to the piping direction)
and then bend the pipe according to the position of wall hole. When
bending, be careful not to crush the pipes.
Connect the indoor/outdoor electric cable.
Fixing the indoor unit body
Hang the unit body onto the upper notches of the
mounting plate. Move the body from side to side to
it is securely.
In order to the body onto the mounting plate,hold
up the body on an angle from the underside and
then pull it down perpendicularly.
Unloading of indoor unit body
When you remove the indoor unit,
use your hand to raise the
body from the hooks, then lift the
bottom of the body outward
slightly and lift the unit on an angle
until it separates from the mounting plate.
Indoor side Outdoor side
ØBmm
Wall hole
Thickness of wall
(Section of wall hole) Piping hole pipe
G
2Making a Hole on the Wall and Fitting the Piping Hole Cover
3Installation of the Indoor Unit
Make a hole of ‘B’mm in diameter, slightly descending to outside the wall.
Install piping hole cover and seal it off with putty after installation.
Drawing of pipe
[ Rear piping ]
Draw pipes and the drain hose, then fasten them with adhesive tape
[ Left Left-rear piping ]
In case of left side piping, cut away, with a nibbler, the lid for left piping.
In case of left-rear piping, bend the pipes according to the piping direction to the
mark of hole for left-rear piping which is marked on heat insulation materials.
HSU-35HEK03/R2(DB)/I
HSU-26HEK03/R2(DB)/I
HSU-53HEK03/R2(DB)/I
HSU-71HEK03/R2(DB)/I
260
260
860
320
1156
70
70 40
105
12
12
138
1046
667191
268
268
299
70
135
85
13
70
13
938
229
245
480
245
562
20
6060 100
110
20

Half union Flare nut
Torque wrench
Spanner
Forced fastening without careful centering may
damage the threads and cause a leakage of gas.
Pipe Diameter( ) Fastening torque
Liquid side6.35mm(1/4") 18N.m
Liquid/Gas side9.52mm(3/8") 42 N.m
Gas side 12.7mm(1/2") 55N.m
Gas side 15.88mm(5/8") 60 N.m
Indoor unit
4G0.75mm
2
POWER
Power cable: 3G1.5mm
2
Outdoor unit
Pipe diameter (Ø) Fastening torque
Liquid side 6.35mm (1/4") 18 N.m
Liquid/Gas side 9.52mm (3/8") 42 N.m
Gas side 12.7mm (1/2") 55 N.m
Gas side 15.88mm (5/8") 60 N.m
Forced fastening without careful centering may
damage the threads and cause a leakage of gas.
6
2. If the PC board fuse is broken replace with a T.3.15A/250VAC (Indoor)
or T.25A/250VAC (Outdoor).
3. The wiring method should be in line with the local and national wiring
standards.
4. After installation, the power isolator should be easily reached.
5. A breaker should be incorporated into wiring. The breaker should be
all-pole switch and the distance between its two contacts should be not less
than 3mm.
To bend a pipe, use the correct bending tool, so as not to crush the
pipe, and the bending radius should be 30 to 40 mm or longer.
Connect the pipe gas side
The connection pipe is specialized for R410A.
Install according to ‘Drawing for the installation of indoor and outdoor units’
(see page 4)
DRED FunctionIndoor unit cont.
Electrical connection
1Installation of Outdoor Unit
2Connection of pipes
4Connecting the indoor/outdoor Electric Cable
Removing the wiring cover
Remove terminal cover at right bottom corner of indoor unit,
then take off wiring cover by removing its screws.
When connecting the cable after installing the indoor unit
1. Insert from outside the room cable into left side of the wall
hole, in which the pipe is fitted or installed.
2. Pull out the cable on the front side, and connect the cable
making a loop.
When connecting the cable, the terminal number of indoor
and outdoor units carefully. If wiring is not correct, the system will
not operate correctly. Damage to the PCB due to incorrect
wiring is not covered by warranty.
When connecting the cable before installing
the indoor unit
Loosen the screws and insert the cable ends fully into terminal block,
then tighten the screws.
Pull the cable slightly to make sure the cables have been properly
inserted and tightened.
After the cable connection, always fasten the connected cable
with the wiring cover.
Note
{
POWER
3G2.5mm
2
Indoor unit
Outdoor unit
4G0.75mm
2
12
N
2
)
(
3
(C) L
1
)
(
Power cable:
HSU-26HEK03/R2(DB)/O
HSU-35HEK03/R2(DB)/O
HSU-53HEK03/R2(DB)/O
HSU-71HEK03/R2(DB)/O
Outdoor unit
Indoor unit
A
B
Outdoor unit
Indoor unit
A
B
A
B
Outdoor unit
Indoor unit
Oil trap
CAUTION
Max.Elevation: Amax
= 10m (HSU – 26/35)
= 15m (HSU – 53/71)
In case the elevation A is more
than 5m, oil trap shoud be
installed every 5~7m
Max. Length: Bmax
= 15m (HSU – 26/35)
= 25m (HSU – 53/71)
Be careful that foreign materials such as sand, etc. do not enter the pipe. The
charge of refrigerant must be conducted by professional air conditioner engineer.
Before adding additional refrigerant, perform air evacuation from the refrigerant
pipes and indoor unit using a vacuum pump, then charge additional refrigerant.
Model Base charge
Pre charge
pipe length
Additional
charge amount
HSU-26HEK03/R2(DB)/O 1000g 7m 20g/m
HSU-35HEK03/R2(DB)/O 1080g 7m 20g/m
HSU-53HEK03/R2(DB)/O 1550g 10m 20g/m
HSU-71HEK03/R2(DB)/O 2100g 10m 50g/m
6.Please consult your reseller and/or installer to determine if you have a DRED appliance.
Connect output from your home's electricity power meter (where available) to the RJ45
connector on the outdoor unit, as shown.
(This function is unavailable on some models.)
1. If the supply cord is damaged, it must be replaced by the manufacturer or its
service agent or a similar qualified person. The type of connecting wire
and power cable is H05RN-F or H07RN-F.

CAUTION
If the refrigerant of the air conditioner leaks, it is necessary to reclaim all
the refrigerant, then pull a vacuum BEFORE recharging the refrigerant into
the air conditioner according to the amount marked on the name plate.
Please do not charge with refrigerant, except as (R410A), or
allow air to enter into the cooling circulation system. Otherwise, this may
cause abnormal high pressure in the system which may lead to personal
injuries or damage to piping.
Outdoor unit cont.
2-way valve
3-way valve
Open 90O
2-way valve
3-way valve
Valve rod cap
Valve rod cap
Service port cap
2-way valve
3-way valve
7
Step 4
Open the 2-way valve to an angle of anticlockwise 90 degrees.
After 6 seconds, close the 2-way valve and test for refrigerant gas leakage.
Step 5
No gas leakage? If ok, proceed to Step 6.
Step 6
Detach the charge hose from the service port, open 2-way valve and 3-way valve.
Turn the valve anticlockwise until closed.
Step 7
To prevent refrigerant leakage, tighten the service port’s taps and caps to ensure
they are sealed.
Step 8
After the caps, check for refrigerant gas leakage around the caps.
In case of refrigerant leakage, tighten parts of pipe connections. If leakage
stops, then proceed to Step 6.
If this does not stop gas leakage, reclaim all refrigerant from the service
port. After and repeating vacuuming on the system, with the
prescribed refrigerant level. Check again for leaks.
Close
Step 3
Vacuum for over 15min. Check the (low) gauge which should read
-0.1 MPa (-76 cm Hg) at Iow pressure side. After completion of vacuuming
the system, close the low tap on the manifold and turn off the vacuum pump.
Check the low side gauge to see if it holds for 1-2 min. If the gauge does not
hold pressure, check all the and return to the beginning of Step 3.
Gauge manifold (for R410A)
2-way valve Liquid Side
3-way valve Gas Side
Vacuum pump (for R410A)
Tube (for R410A)
5Evacuation Method: Use vacuum pump
Open
Step 1
Remove the service port cap from the 3 way valve, the valve caps for the
2 way & 3 way valves. Connect hose to the service port (low) side of the
manifold gauge.
Then connect the centre hose from the manifold gauge to the vacuum pump.
Step 2
Open the tap on the low side of the manifold and operate the vacuum pump.
If the gauge (low) reaches a vacuum immediately repeat step 1 above again.
If the drain-elbow is used,
please attach it as
(Note: Only for heat pump unit.)
Use the same method on indoor unit. Loosen the screws on terminal block
and insert the plugs fully into terminal block, then tighten the screws.
If wiring is not correct, proper operation can not be carried out and the
controller may be damaged.
Fix the cable with a clamp.
3Connection of Electrical Cable
4Attaching Drain-Elbow
4
4
5
3

1
1+2= kg
R410A
2kg
2=
1=
B
C
D
F E
kg
A
Contains fluorinated greenhouse gases
covered by the Kyoto Protocol
Fla
r
e t
oo
l f
or
R
41
0
A C
on
ve
n
t
ion
a
lfl
ar
e t
oo
l
C
lutch
-t
yp
e c
lu
t
c
h
-t
y
p
e(Rigid
-t
y
p
e
)
Wi
ng
-n
ut
t
y
pe
(I
mper
ia
l
-ty
pe
)
A 0
~0.
5
m
m
1.0
~
1.
5m
m 1
.5
~
2
.0
m
m
It
b
e
c
o
m
e
s
h
i
gh
m
id
w
ay
.
T
h
e
g
ap
with
th
e
g
roun
d
is
to
o
s
m
all
.
Ther
e
is
t
he
b
a
d
s
m
el
l f
ro
m
a
di
t
c
h
It
wa
v
e
s.
T
h
e e
nd
is
imm-
erse
d i
n w
ater
.
Less
tha
n
5c
m
Flar
e t
oolin
g
d
i
e
1
.
Cu
t p
ip
e
2
.
Re
m
o
ve
bu
rs
3.Inser
t
th
e
fl
a
r
e n
ut
4.
Flar
e p
i
p
e
L
ea
n
Dama
ge
o
f
fl
are P
a
r
t
i
a
l T
oo
T
T
outsid
e
C
or
r
ec
It
nc
or
re
ct
C
ra
c
k
8
Refri
g
erant char
g
e label
C
heck
f
or installation and test run
P
lease install the drain hose to be alwa
y
s slopin
g
downhill
.
Examples of incorrect
co
n
de
n
sa
t
e
is
ca
rr
ied
t
o
ou
t
doo
r.
In case that the attached drain hose is in a room, please appl
y
insulation to drain
.
Pi
pe cutt
i
ng
i
s carr
i
e
d
out w
i
t
h
a p
i
pe cutter an
d
b
urrs must
b
e remove
d
.
P
rotoco
l
.
D
o not vent
i
nto t
h
e atmos
ph
ere
.
R
e
f
ri
g
erant t
y
pe: R410
A
G
WP
*
value:1
9
7
5
G
WP=global warming potentia
l
b
e adhered in the proximity of the product charging port (e.g. onto the inside of the
s
top value cover).
A
B
factor
y
refri
g
erant char
g
e of the product: see unit name plate
C
D
total re
f
ri
g
erant char
ge
E
outdoor unit
F
refrigerant cylinder and manifold for chargin
g
Please kindl
y
explain to our customers how to operate the unit throu
g
h
t
h
e
in
st
r
uct
i
o
n m
a
n
ua
l
.
Gas leak from connecting pipe?
Insulation of pipe connecting
Pp
?
Are the indoor and outdoor interconnecting cables
Is draina
g
e securel
y
carried out
?
Is the earth line securely connected
?
Is power source volta
g
e correct?
Is there an
y
noise
?
Is the indicator lam
p
lit
?
Are cooling and heating (when in heat pump) performing normally
?
Is the operation o
f
room temperature ad
j
ustment normal
?
C
heck items for test run
Pu
t
check
m
a
r
k
i
n
bo
x
es
2
C
utting and Flaring Work o
f
Pipin
g
3On Draina
ge
The
ai
r
co
n
di
t
io
n
e
r m
us
t
be
w
i
r
ed
w
i
t
h
a
dedica
t
ed
ci
r
cui
t t
o
t
he
dis
tr
ibu
t
io
n
board. The protection device should be sized to meet the current
requirements of the unit as shown on page 3 and comply with local and
nat
i
ona
l
w
i
r
i
ng stan
d
ar
d
s
.
I
f
installin
g
the air conditioner in a moist place, please install an earth
leakage breaker.
F
or
i
nsta
ll
at
i
on
i
n ot
h
er
pl
aces, use a c
i
rcu
i
t
b
rea
k
er.
1Power
S
ource Installation
Outdoor unit cont.
interconnecting cables