Haigh Quattro Installation and operation manual

Operating & Maintenance Manual
www.haigh.co.uk 900-029082-4 – Dec 16
Important
This technical/maintenance manual is to be regarded by the owner/operator as an integral part of
the equipment, which must be available for use by the owner/service engineer as required. It must
be available during the life of the equipment and passed to any subsequent owner/user if the
equipment is sold or transferred elsewhere.
Warranty
Our warranty provides a guarantee against defects in manufacture for the period of warranty from
the purchase date within the UK mainland and Northern Ireland. An extended warranty or Service
Contract is available by contacting our sales office.
Damage caused by misuse is chargeable and will invalidate the warranty, as will poor installation, if
the machine is not installed in accordance with the installation instructions as detailed in this
manual.
This warranty does not affect your statutory rights.
Note:
In all communications relating to warranty, please quote the serial number of the machine
concerned. This can be found on a label each side of the machine and on the hopper front when the
cover has been removed.
If we can be of further assistance please do not hesitate to contact us:
Sales
Telephone [phone]
Fax [phone]
Email [e-mail]
Service
Telephone [phone]
Fax [phone]
Email [e-mail]

Operating & Maintenance Manual
www.haigh.co.uk 900-029082-4 – Dec 16

Operating & Maintenance Manual
www.haigh.co.uk 900-029082-4 – Dec 16

Operating & Maintenance Manual
www.haigh.co.uk 900-029082-4 – Dec 16
Table of Contents
1. Safety Precautions & Procedures
2. Equipment Description, Process and Control
3. Installation & Commissioning
4. Maintenance & Servicing Procedures
5. Part Identification Diagrams
6. Fault Finding & Troubleshooting

www.haigh.co.uk 900-029082-4 – Dec 16

Operating & Maintenance Manual
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1. Safety Precautions & Procedures

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Operating & Maintenance Manual
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Introduction
This manual provides instructions which must be followed when installing and servicing the machine.
“WARNING – to reduce the risk of injury, user must read instruction manual”
Please note:
•The machine should only be installed by suitably qualified technicians who have read this
manual.
•A copy of the manual must always be at hand where the machine or installation is being used.
Relevant sections of this manual may be printed from the manual on the CD-ROM that comes
with the machine.
•In addition to these general safety instructions you must observe the special safety instructions
which are included in other sections of this manual.
Safety Symbols and Instructions
The Hazard Sign
This sign is used in the manual as a general hazard symbol to mark those safety instructions whose
non-observance can result in danger to personnel or equipment
The Warning Sign
WARNING, RISK OF ELECTRIC SHOCK TO PERSONNEL
This sign is used as a warning against electric voltage
•Single Phase supply - 230V
•Three Phase supply - 400V
The Safety Sign
This sign is used to denote that appropriate Personal Protection Equipment must be worn.
Instructions Located Directly on the Machine
All instructions located directly on this machine must be observed and be kept completely
legible at all times.

Operating & Maintenance Manual
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Electrical Safety
•Low voltage electrical equipment (less than 1000V) can cause serious or fatal injuries.
•Any person installing or maintaining this equipment should be fully competent to carry out this
work.
•Such persons should be familiar with the relevant codes of practice or standards which are
applicable to the country of installation.
Preliminary Operating Advice
•This machine is designed to operate on a fully automatic cycle. During this cycle it will only stop
if a fault occurs or if it is overloaded.
•If the hopper is overloaded beyond the recommended capacity the internal trip can cause the
machine to stop. Continued abuse in this manner will eventually cause motor failure.
•If an emergency occurs, such as a foreign object being in the hopper, the machine should be
stopped immediately by switching off the power at the isolator.
Staff Qualifications & Training
•All staff who operate, maintain, inspect or install the machine must be suitably trained and
qualified and have the necessary equipment or tools to carry out their tasks safely.
•The person who is responsible for staff supervision should define the exact areas of
responsibility and scope of authority for all staff using or maintaining the machine. If a member
of staff lacks the necessary knowledge, he or she must receive due training and instruction.
•Any training or instruction that may be required can be provided by the manufacturer or
supplier.
•The supervisor must also make sure that the content of this manual is fully understood by the
staff concerned.
Dangers Arising from Non-Observance of Safety Instructions
•Danger to personnel and to the machine.
•Danger to the environment through leakage of hazardous substances.
•Loss of all entitlement to redress.
Safety Conscious Working
•In addition to the safety instructions given in this manual, it is essential to follow the national
accident prevention directives currently in force and any internal regulations concerning work
and safety.
•Duty of care - Your personal safety, the safety of others, of the equipment and the environment
is the responsibility of everyone.

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Safety Instructions for Maintenance, Inspection & Installation
•Leakages of contaminated material must be discharged in such a way that neither personnel
nor the environment are placed at risk. Statutory directives must be observed.
•All possible danger from electric shock must be eliminated (for details see the regulations of the
country of authority and your local power supply company).
•Observe equipment warning signs.
•The supervisor must ensure that all maintenance, inspection and installation work is carried out
by authorized and qualified skilled staff, who are duly informed about the machine and/or
installation after studying the manual thoroughly.
•Work on the machine must only be carried out with the machine stopped and electrical power
supply turned off at the isolator switch.
•Pumps or assemblies which convey, or are in contact with, harmful media must be
decontaminated.
•All safety devices (Interlocks), must be refitted and be in working order immediately after the
work is carried out, and their operations checked.
Arbitrary Modifications & Replacement of Product Parts
•Modifications or changes to the machine are only permissible after consulting with the
manufacturer.
•Original spare parts and accessories authorised by the manufacturer contribute to safety.
•If unauthorised parts are used, this will exempt the manufacturer from liability for any
consequences caused by the use of those unauthorised parts.
Unacceptable Modes of Operation
•The safe operation of the machine as delivered is guaranteed only if it is used within the
manufacturer’s guidelines. This machine was designed on the basis of specified conditions of
operation contained within the conditions of purchase of the equipment. The specifications
listed in the conditions of operation are to be regarded as limit values and must not be
exceeded under any circumstances.
•All users should be made aware that, if the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be impaired.

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2. Equipment Description, Process and
Control

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Information about Quattro
About The Machine
Quattro consists of an electric motor which drives a pulveriser, with a separate water pump that
flushes the hopper and outlet pipe-work.
Water is supplied via mains supply or a storage tank through an inlet solenoid valve. The solenoid
valve is operated by the machine’s printed circuit board (P.C.B.) which receives a signal from a level
switch mounted in the cistern. The water is drawn from the cistern by a separate pump and is
discharged via the plumbing system into the machine. A measured quantity of deodoriser is fed into
the plumbing towards the end of the cycle.
The internal surfaces of the lid and hopper are automatically washed down by the spray from a vent
centrally mounted on the underside of the lid.
Switching on the wall isolator actuates the microprocessor which performs a safety monitoring
assessment of the condition of the machine before the green ready to run light illuminates. The
machine is now ready to start a cycle of operation.
The electrical safety system is continuously monitored by the internal microprocessor.
If a problem occurs, cycle termination devices end the cycle of operation and the respective warning
or fault light will illuminate. For operation refer to the indicator panel.
This machine is a Water Regulations Advisory Scheme (WRAS), approved product with protection
from contamination to the water supply provided by an Air gap to EN 13077, Family A, Type B.
Maceration cycle: 94 seconds.
The Pulveriser
The pulveriser consists of an impeller rotating at high speed within a toothed cutter ring which forms
the lower part of the stainless steel hopper assembly.
The impeller is fitted with two sweep blades which pulp the bedpans and urine bottles before the
pulp passes on through the disposer.
•Dispose of pulp products only e.g. bedpans and urine bottles.
•The machine is not designed to dispose of dressings, swabs, gloves etc.
•THESE WILL JAM THE MACHINE
Should an unsuitable object have been inadvertently placed in the machine and the impeller
become jammed, the motor overload trip will operate to stop the machine and the red fault light will
illuminate.
Always isolate the machine from mains electrical supply before servicing.
Remove the object and ensure the impeller is free to rotate. The overload trip device within the
control box will automatically reset. Close and latch the lid.

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Installation Diagram

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Specification
Feature Detail
Isolator For single and three phase machines
20 amp Isolator to I.E.C. standards.
Water Pump Self-primed from the cistern. Electric centrifugal pump.
Maximum Loading Pulp Products Only
Maximum Four.
Disposable bedpan, urine bottle.
Any combination of disposable bedpans or urine bottles
2 Wash bowls maximum
Pipework Connections
Mains inlet ¾” B.S.P. female connection.
Waste Drain Outlet
50mm (2” B.S.P.) Multifit P Trap
Mains Water Inlet Flow Rate Required flow rate. Minimum 5.5l/m
Water regulated to 9 lpm maximum.
Cistern 13 Litres Capacity.
Inlet protected by an ‘EN 13077, Family A, Type B’
Water Consumption Cycle 1 = 17ltrs Cycle 2 = 18.5ltrs Cycle 3 = 23ltrs
Cistern Overflow Indicator Never connect the overflow indicator stub to the drain.
Ensure any discharge is Visible
Direction Of Rotation For Macerator Motor
Single phase machines are supplied with the correct
rotation.
Three phase machines must be checked. - Clockwise
direction only when looking into the hopper.
Refer to Commissioning section.
Weight Of Machine Machine only. 65 kg.
Machine on pallet. 70 kg.
Mounting Floor
10mm dia securing bolts
Temperature Operating Range +5 to +40°C
Humidity Operating Range 50-80% RH
Noise levels The A-weighted emission sound level, LpA, produced by
Quattro does not exceed 70 dB(A).
All installations must comply with statutory regulations, local water by-laws and relevant codes of practice of
the country of installation. Responsibility for this must rest with the installer. The company make every effort
to comply with national requirements/standards.

Operating & Maintenance Manual
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Operating Your Machine
LCD Panel Chart
Normal Operation
Standby (sleep)
 Ready / Standby (awake)
 Lid opening initiated, display flashes
 Running
 Running, extended cycle
Identification of the Symbols and Indicator Lights
Indicator light
Green Machine healthy
Indicator light
Amber Machine warning of attention required
Indicator light
Red
Machine indicating fault. Call for service engineer.
Please Quote Fault Code when calling (See Page 50)
Water Filling Rising until the tank is full. Illuminated on low water
condition, after 180 seconds fault light also illuminates.
Drain Block Indicator
Illuminated during a drain block cycle.
On release, if water and pulp are still in the hopper covering
the impeller, call the Service Engineer.
Low deodoriser Illuminated when deodoriser requires changing.
See Chapter 6 for troubleshooting for the above indicators

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How to Operate Quattro
Refer to the indicator panel shown on the facing page.
With the green indicator light on the open button illuminated… Open, Load, Close
1. Open the lid by pressing the blue Lid Release button.
2. Load the machine:
MAXIMUM load for this machine:
Disposable bedpans Four
Urine bottles Four
Any combination of products above Four
Wash bowls Two
DO NOT exceeded this maximum loading.
3. Close the lid, the lid will lock and the machine will start its fully automatic cycle.
Once the cycle has finished the lid will be able to be opened for the next operation.
Hands Free Opening
When fitted with an optional extra Foot Pedal Hands Free Opening Kit, the Quattro lid can easily be opened
by operating the low profile foot bellow (See Image Below).

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Operating Advice
•Operate Quattro immediately after every loading.
•Wash hands after every loading.
•Never use a chemical reaction substance to clear a drain block situation in the disposer,
damage to the seals will result.
•To reduce the possibility of the machine jamming, do not place the bedpans inside each other
when putting them in the hopper.
•If electrical power to the machine fails during an operation cycle, the interlock remains engaged.
The interlock releases once power is restored to the machine.
•Do not attempt to force the lid open
Once Daily
•Run the machine under “no load” conditions to clear any residue.
Fault Light
•Call the service engineer if the light is illuminated red (Please Quote Fault Code – See Page 50)
•Do not attempt any servicing yourself.