Hakki Pilke XL Conveyor 1 Installation instructions

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Hakki Pilke XL - Conveyor Translated version 4-2021
Hakki Pilke
XL Conveyor
Firewood conveyor
–Instructions for assembly, operation and maintenance
–EC Declaration of Conformity
–Safety instructions
–Guarantee terms
TP Silva Oy
Valimotie 1, FI-85800 Haapajärvi, Finland
Tel. [phone]
[e-mail]
www.hakkipilke.fi
ENGLISH
The operator must read and understand these
instructions before operating the machine!

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Hakki Pilke XL - Conveyor Translated version 4-2021
Table of contents
1. General information.................................................................................................................... 3
1.1. Introduction...................................................................................................................................... 3
1.2. Conveyor’s purpose of use ............................................................................................................... 3
1.3. Machine models and basic information........................................................................................... 3
1.4. Operating conditions ........................................................................................................................ 3
1.5. Safety instructions ............................................................................................................................ 4
1.6. Warning symbols .............................................................................................................................. 4
2. Receipt and assembly.................................................................................................................. 5
2.1. Delivery inspection ........................................................................................................................... 5
2.2. Assembling the conveyor.................................................................................................................. 6
2.3. Connecting the conveyor to a firewood processor ........................................................................ 21
2.4. Using the out-feed conveyor.......................................................................................................... 23
2.5. Adjusting the conveyor belt............................................................................................................ 24
2.6. Turning the conveyor...................................................................................................................... 25
2.7. Transporting the conveyor ............................................................................................................. 28
2.8. Adjusting the debris removal sieve ................................................................................................ 30
2.9. After use ......................................................................................................................................... 30
2.10. Machine maintenance ................................................................................................................ 31
2.11. Lubrication .................................................................................................................................. 31
2.12. Washing and cleaning ................................................................................................................. 33
2.13. Storage ........................................................................................................................................ 33
3. Guarantee terms ....................................................................................................................... 34
7. Declaration of incorporation for partly completed machinery ................................................ 35

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1. General information
1.1.Introduction
The purpose of this manual is to ensure that the conveyor is used in the manner intended by the
manufacturer, taking safety into consideration. Everyone operating the machine or working in close
proximity to it must study this manual carefully.
Operators of the conveyor are expected to have the basic skills required to use the firewood processor.
Before commencing work, operators must also familiarise themselves with the conveyor's control and
safety equipment, and ensure their proper operation.
More information on Hakki Pilke products can be found on our website at www.hakkipilke.fi.
Keep this manual in the immediate vicinity of the machine.
1.2.Conveyor’s purpose of use
The Hakki Pilke XL Conveyor is intended for transporting firewood from the Hakki Pilke firewood processor
to where the firewood is intended to be deposited –sacks, for example. The conveyor must be attached to
the Hakki Pilke firewood processor during operation.
1.3.Machine models and basic information
Conveyor model
XL Conveyor 1
XL Conveyor 2
XL Conveyor 3
Weight
560 kg
678 kg
845 kg
Length
4 metres
6 metres
8 metres
Belt width
60 cm
60 cm
60 cm
Required hydraulic oil
output
15–20 l/minute
15–20 l/minute
15–20 l/minute
Required hydraulic oil
pressure
130–200 bar
130–200 bar
130–200 bar
The machine's serial number, manufacturing date, weight and model are indicated on the machine’s grey
type plate, which is located on the machine frame next to the winch.
1.4.Operating conditions
•The temperature range within which the machine can be operated is -20 to +30 °C. In the winter,
the operator must ensure that there is no risk of slipping in the working area.
•The working area must be level and clear of unnecessary items. No unauthorised persons may enter
the working area. The machine may only be used in sufficient lighting conditions.

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1.5.Safety instructions
•This machine is intended to be operated by only one operator. The danger zone is 10 m from the
machine.
•Persons under 18 years of age may not operate the conveyor.
•The operator must ensure that the use of the device does not cause danger to others and that there
are no unauthorised persons in the danger zone.
•The conveyor may not be operated while under the influence of alcohol or other drugs, or when
tired.
•The conveyor may not be operated unless the operator has familiarised themselves with this
instruction manual.
•The conveyor is intended for transporting processed firewood only.
•The conveyor must not be towed on the road. When towing in yard areas, the maximum speed is
10 km/h.
•The operator may not modify the structure or functionalities of the conveyor.
•The operator must wear ear protectors, sufficiently tight-fitting work clothing and gloves, protective
goggles and safety footwear.
•The conveyor must always be connected to the firewood processor during operation.
•Before starting up the conveyor, the operator must ensure that all the control and safety devices
are functional.
•When cleaning the conveyor or carrying out any maintenance, it must be disconnected from its
power source.
•Keep the machine’s warning labels visible and in good condition. Ensure that the machine features
the labels listed in Section 1.7. If necessary, obtain replacements from your retailer.
1.6.Warning symbols
Read the machine’s operating manual
before use.
Wear eye and ear protection.
Wear safety footwear and
work gloves.
Do not wear any loose items of
clothing.
Beware of moving parts.
Only one person may operate
the device.

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The danger zone around the device is
10 metres.
Risk of crushing
The maximum permitted
angle of the conveyor is 40°.
Do not walk under the
conveyor.
Hydraulic oil
Danger zone
Lubrication point
2. Receipt and assembly
2.1.Delivery inspection
Dispose of the machine’s packaging material in an environmentally friendly manner.
Check that the conveyor has not sustained any damage during transit, and ensure that all necessary parts
are included in the package. In the event of any defects or damage, contact the retailer immediately.
Remove any cable ties and strap supports installed for transport.

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2.2.Assembling the conveyor
1. Assemble the conveyor base as shown in Section 1 on page 9.
Instructions: In the drawing below, number A indicates the part number in the parts table of page 8,
and number B indicates the quantity, i.e. how many of the parts in question must be installed in the
position.
2. Assemble the conveyor
•4 m conveyor: as shown in Section 2.1
•6 m conveyor: as shown in Section 2.2
•8 m conveyor: as shown in Section 2.3

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3. Install the conveyor belt and connect the hoses as shown in Section 3.
4. Lift the conveyor on the base, and connect the bottom section to the base with rods. Lock the rods
with pins, as shown in Section 4.
5. Install debris removal, as shown in Section 5.
•4 m conveyor: as shown in Section 5.1
•6 m and 8 m conveyor: as shown in Section 5.2
6. Connect the conveyor to the base lifting device
•4 m conveyor: as shown in Section 6.1
•6 m conveyor: as shown in Section 6.2
•8 m conveyor: as shown in Section 6.3
7. Install the firewood guide plates as shown in Section 7.

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Hakki Pilke XL - Conveyor Translated version 4-2021
Code
Name in Finnish
Name in English
Dimensions
Pcs/4 m conv.
Pcs/6 m conv.
Pcs/8 m conv.
1
Aluslaatta
Washer
A5
2
2
2
2
Aluslaatta
Washer
A8
8
24
36
3
Aluslaatta
Washer
A10
78
88
134
4
Aluslaatta
Washer
A12
28
28
52
5
Aluslaatta
Washer
A16
2
2
2
6
Kuusiomutteri
Hex nut
M10
2
2
2
7
Kuusiomutteri
Hex nut
M12
2
2
2
8
Lukitusmutteri
Lock nut
M8
18
26
34
9
Lukitusmutteri
Lock nut
M10
42
52
72
10
Lukitusmutteri
Lock nut
M12
12
12
24
11
Kuusioruuvi
Hex screw
M8x35
2
2
2
12
Kuusioruuvi
Hex screw
M10x25
30
40
46
13
Kuusioruuvi
Hex screw
M10x30
10
10
22
14
Kuusioruuvi
Hex screw
M12x35
12
12
24
15
Lukkoruuvi
Locking screw
M8x20
10
10
10
16
Lukkoruuvi
Locking screw
M10x25
4
4
4
17
Laippapultti
Flange bolt
M8x20
8
16
24
18
Jousisokka
Spring pin
8x40
2
2
2
19
Neulasokka
Hitch pin
4
2
2
2
20
Saksisokka
Split pin
4x40
2
2
2
21
Uraruuvi
Slot head screw
M5x16 -Z
2
2
2
22
Pidätinrengas
Retaining ring
35
2
2
2
A
Alustan runko
Base frame
1
1
1
B
Välilevy
Spacer
PL6 d36-D60
2
2
2
C1
Vetorengas
Drive wheel
1
1
1
C2
Rengas
Wheel
1
1
1
D
Vinssi
Winch
1
1
1
E1
Jatkopalkki vasen
Extension bar left
0
0
1
E2
Jatkopalkki oikea
Extension bar right
0
0
1
F1
Sivupalkki vasen
Side bar left
1
1
1
F2
Sivupalkki oikea
Side bar right
1
1
1
G
Kääntöjalka
Turning stand
1
1
1
H
Konekiinnike
Machine fastener
1
1
1
I
Kiinnitystappi
Fastening rod
Ø16 L=230
2
2
2
J1
Pitoventtiili
Retainer valve
1
1
1
J2
Vapaakiertohana
Free circulation valve
1
1
1
K1
Letku
Hose
L=1,000, 3/8"
1
1
1
K2
Letku
Hose
L=1,200, 3/8"
1
1
1
L
Tukirunko
Support frame
1
1
1
M1
Kuljetin osa 1
Conveyor part 1
1
1
1
M2
Kuljetin osa 2
Conveyor part 2
0
1
2
M3
Kuljetin osa 3
Conveyor part 3
1
1
1
N
Kuljettimen matto
Conveyor belt
1
1
1
O
Vetopää
Drive end
1
1
1
P
Alarulla
Bottom roller
1
1
1
Q
Liitoslatta
Connecting plate
5x30 L=380
2
4
6
R1
Ohjauslevy
Guide plate
2
2
2
R2
Päätylevy
Front plate
1
1
1
S1
Roskan erotin
Debris sieve
1
1
1
S2
Roskalevy
Debris plate
1
1
1
T
Ketju
Chain
2
2
2
U1
Letku
Hose
L=200, 3/8"
1
1
1
U2
Letku
Hose
L=250, 3/8"
1
1
1
U3
Letku
Hose
L=400, 3/8"
1
1
1
V
Tappi
Rod
D25 L=86
2
2
2
X
Vetoaisa
Drawbar
1
1
1

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Section 1.

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Section 2.1

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Section 2.2

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Section 2.3

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Section 3.

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Section 4.

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Section 5.1

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Section 5.2

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Section 6.1

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Section 6.2

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Section 6.3

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Section 7.