Hakko Electronics 494 User manual
10
Pan head screw
with washer
(with spring washer)
M5 × 12, chromate (4)
Pan head screw with washer
(with spring washer)
M5 × 14, chromate (3)
Pan head screw with washer
(with spring washer)
M5 × 14, chromate (3)
Pan head screw with washer
(with spring washer)
M5 × 12, chromate (3)
Hexagon socket
set screw
M4 × 6 (1)
Pan head screw
M3 × 6, BZn (8)
Item No. Part No. Part Name Description
8
B1221 Motor 100 V, with capacitor
B1315 Motor 110 V, 120 V, with capacitor
B1316 Motor 220 V, with capacitor
B1317 Motor 230 V, 240 V, with capacitor
9
B1234 Base plate
10
B1231 Base plate securing stay with vibration proof rubber (A)
11
B1232 Pulley/prime mover side with hexagon socket set screws (M5 x 12) x 2
12
B1233 Pulley/follower side with hexagon socket set screws (M4 x 6) x 2
13
B1239 Timing belt
14
A1069 Main filter 5 pcs.
15
B1244 Power switch 100 V - 120 V
B1259 Power switch 220 V - 240 V
16
B1240 Rubber foot Set of 4
17
B1243 Sound-proof sponge Set of 8
18
B1226 Pipe for main filter
19
B1227 Outlet
Item No. Part No. Part Name Description
20
B1242 Chassis
21
B1193 Handle
22
B1241 Cover
23
B1237 Cord bushing
24
B1236 Fuse 125 V - 5 A
B1257 Fuse 250 V - 5 A(U)
B1132 Fuse 250 V - 2 A
25
B1041 Fuse holder
26
B1235 Grounding terminal with screw and nut
27
B1238 Power cord with rubber flat plug
B1357 Power cord Dual grounding type
14
7
9
6
5
4
2
1
3
8
Hexagon socket head
cap screw
M5 × 20 (3)
Spring washer
5 (3)
Pan head screw with washer
(with spring washer)
M4 × 8, chromate (4)
1
1. PACKING LIST
Station
Filter case Filter cap Pre-filter
Duct/3 m (9.84 ft.) End cover Main filter
Inlet socket Exhaust duct/5 m (16.4 ft.) Nylon strap
Suppressor Absorption pipe set
Station ............................................................. 1
Filter case ........................................................ 1
Filter cap ..........................................................1
Pre-filter ...........................................................5
Duct/3 m (9.84 ft.) ........................................... 1
End cover ........................................................ 1
Main filter .........................................................5
Inlet socket ...................................................... 1
Exhaust duct/5 m (16.4 ft.) .............................. 1
Nylon strap ...................................................... 2
Suppressor ...................................................... 1
Absorption pipe set ..
Any one set from A, B, C, E, F, G, H, R.
(Please let us know the type of soldering iron you are using
when you place your order.)
Instruction manual ........................................... 1
*Soldering iron not included in set.
*Iron stand not included. HAKKO 607 (No. 607) iron stand
available separately.
Before using the set, please check the contents to be sure
that all items are included.
2. NOTES ON USAGE
2
CAUTION
For safety reasons, be sure to ground the unit by connecting the ground wire to a grounded terminal.
3. SPECIFICATIONS
Model No. HAKKO 494
l Station
Part Name Station
Frequency 50 Hz 60 Hz
Power Consumption 150 W 200 W
Static Pressure 2.3 KPa (240 mmAq.) 3.2 KPa (325 mmAq.)
Absorption Capacity 1.56 m3/min. 1.82 m3/min.
Dimensions
(W x H x D)
322 x 300 x 386 mm
(12.68 x 11.81 x 15.2 in.)
w/o handle, cord
Weight 18 kg (39.9 lb.)
*Specifications and design are subject to change without notice.
l Replacement Parts
Part No. Name Contents
C1028 Duct Set
Filter cap ...........................1
Pre-filter ............................5
Nylon strap .......................2
Filter strap......................... 1
Duct/1.5 m (4.92 ft.) ..........1
Part No. Name / Specification Contents
C1029 Absorption pipe set A/
DASH, 900M/L
Absorption pipe ....................... 1
Silicone hose/1 m (3.28 ft.) ...... 1
Hose coupling band ................. 5
Metal fitting for absorption pipe
... 1
C1030 Absorption pipe set B/
DASH, MACH-I (920, 921, 922)
C1031 Absorption pipe set C/
MACH-I (918)
C1033 Absorption pipe set E/
MG30 W – 100 W
C1034 Absorption pipe set F/455
C1035 Absorption pipe set G/456
C1086 Absorption pipe set H/902, 904 H contains cap nut (1) and Wave
washer (1), additionally.
C1540 Absorption pipe set R
Absorption pipe ....................... 1
Silicone hose/1.5 m (4.92 ft.) ... 1
Hose coupling band ................. 5
Metal fitting for absorption pipe ... 1
l Replacement Parts
Part No. Part Name/Specification
B1276 Filter cap
A1074 Pre-filter/5 pcs.
B1278 Filter case
B1292 Nylon strap/2 pcs.
B1279 Duct/1.5 m (4.92 ft.)
B1293 Duct/3 m (9.84 ft.)
B1277 End cover
B1280 Absorption pipe A/6.5 x 100 , DASH, 900M/L, MACH-I
B1281 Absorption
pipe
B/6.5 x 130 , 455, 457, 458
B1282 Absorption
pipe
C/6.5 bent, MG30 W- 100 W
B1283 Absorption
pipe
D/6.5 x 140 , 456
B1596 Absorption
pipe
E/6.5 x 80 , 902, 904
B1953 Absorption
pipe
/6.4 bent, 907, 908
B1284 Metal fitting for absorption pipe A/
DASH, 900M/L, 457, 458, 902, 904
B1285 Metal fitting for absorption pipe B/MACH-I (920, 921, 922)
B1286 Metal fitting for absorption pipe C/MACH-I (918)
B1287 Metal fitting for absorption pipe D/MG 30 W – 100 W
B1288 Metal fitting for absorption pipe E/455
B1289 Metal fitting for absorption pipe F/456
B1291 Silicone hose/1 m (3.28 ft.)
B1314 Silicone hose/E.S.D., 1 m (3.28 ft.)
B2184 Silicone hose/1.5 mm (4.92 ft.)
B1290 Hose coupling band/5 pcs.
B1294 Exhaust duct/5 m (16.4 ft.)
A1069 Main filter/5 pcs.
B1239 Timing belt
B1245 Inlet socket
B1246 Pararell piping joint
C1026 Suppressor
B3246 Metal fitting for absorption pipe R
Maintenance
Be sure to regularly replace all
expendable parts and clean
the required areas. (Refer to
“6. MAINTENANCE, PARTS
REPLACEMENT” on Page 6.)
Unless specifically requested to
do otherwise, always turn off the
power switch and unplug the power
cord from the power source before
beginning any maintenance.
Tip Temperature
The tip temperature drops slightly
when the smoke absorber is in
use. In workplaces where strict
temperature control is required,
measure the tip temperature (using
our products (thermometer)) 10
minutes after operating the smoke.
Soldering Iron
A single HAKKO 494 unit can
handle up to 10 soldering irons.
Filter
Operating the smoke absorber
without inserting filter may cause
the turbo fan to malfunction.
Always run the system the filter in
place.
Duct
The duct should be a maximum
of 20 m (65.6 ft.) in length on the
suction side and 5 m (16.4 ft.) in
length on the exhaust side.
9
Pan head screw
with washer
(with spring washer)
M4 × 10, chromate (4)
Truss screw
M4 × 5, N (16)
Hexagon socket
set screw
M5 × 12 (2)
Hexagon socket head cap screw
M6 × 40 (4)
Plain washer
(12)
Spring washer
(4)
Nut
M6 (4)
Hexagon socket
head cap screw
M6 × 20 (3)
Spring washer
6 (3)
Hexagon socket
set screw
M4 × 6, Ni (2)
Pan head screw
with washer
(with spring, plain
washer)
M3 x 8, chromate (1)
Pan head screw with washer
(with spring washer)
M4 × 20, chromate (4)
Plain washer
(4)
21
22
11
17
13
12
10
24 23
26
27
20 19
20
16
15
18
17
25
Item No. Part No. Part Name Description
1
B1224 Connecting hose
2
B1223 Casing inlet
3
B1225 Connecting hose joint
4
B1228 Casing with outlet gasket
5
B1230 Turbo fan with hexagon socket set screw
6
B1222
Casing securing plate
with vibration proof rubber (B)
7
B1229 Follow unit fan shaft, fan shaft fitting ball bearing x 2
7. PARTS LIST
l Absorption pipe set
8
Item No. Part No. Part Name Description
➂B1291 Silicone hose 1 m (3.28 ft.)
➃B1290 Hose coupling band 5 pcs.
* Absorption pipe set R (No. 1540) has a different silicone hose from other ones
(No. C1029 – C1086).
l No. C1029 [Absorption Pipe Set A/DASH, 900M/L]
Item No. Part No. Part Name Description
➀B1280 Absorption pipe A 6.5 × 100
➁B1284 Metal fitting for absorption pipe A
l
No. C1030 [Absorption Pipe Set B/MACH-I (920,921,922)]
Item No. Part No. Part Name Description
➀B1280 Absorption pipe A 6.5 × 100
➁B1285 Metal fitting for absorption pipe B
l No. C1031 [Absorption Pipe Set C/MACH-I (918)]
Item No. Part No. Part Name Description
➀B1280 Absorption pipe A 6.5 × 100
➁B1286 Metal fitting for absorption pipe C
l No. C1033 [Absorption Pipe Set E/MG (30 W – 100 W)]
Item No. Part No. Part Name Description
➀B1282 Absorption pipe C 6.5 bent
➁B1287 Metal fitting for absorption pipe D
l No. C1034 [Absorption Pipe Set F/455]
Item No. Part No. Part Name Description
➀B1281 Absorption pipe B 6.5 × 130
➁B1288 Metal fitting for absorption pipe E
l No. C1035 [Absorption Pipe Set G/456]
Item No. Part No. Part Name Description
➀B1283 Absorption pipe D 6.5 × 140
➁B1289 Metal fitting for absorption pipe F
l No. C1086 [Absorption Pipe Set H/902, 904]
Item No. Part No. Part Name Description
➀B1596 Absorption pipe E 6.5 × 80
➁B1284 Metal fitting for absorption pipe A
B1597 Cup nut
B1999 Wave washer
l No. C1540 [Absorption Pipe Set R]
Item No. Part No. Part Name Description
➀B1953 Absorption pipe 6.4 bent
➂B2184 Silicone hose 1.5 m (4.92 ft.)
➄B3246 Metal fitting for absorption pipe R
* The smoke absorption pipe cannot be attached with No. C1540, if the handle
diameter of soldering irons is more than 16 mm.
l Duct Set
Item No. Part No. Part Name Description
➀B1276 Filter cap
➁A1074 Pre-filter 5 pcs.
➂B1278 Filter case
➃B1279 Duct 1.5 m (4.92 ft.)
➄B1292 Nylon strap 2 pcs.
➀
➁
➂
➃
➄
➄
➁
➂
➃
*Illustration for absorption pipe set A (No. C1029)
➀
4. PART NAMES, ASSEMBLY PROCEDURE
1. Connect the exhaust duct.
l Connect the exhaust duct to the outlet of
the station.
(Attach the exhaust duct to the root of the
outlet.)
2. Assemble the duct set.
l Place the pre-filter in the filter case and
attach the filter cap to the filter case.
l Connect the duct to the filter case and
attach the end cover to the other end.
(Put the end cover on the filter case which is
placed at the end.)
3
3. Connect the absorption pipe set.
l Attach the soldering iron to the absorption
pipe set.
(Refer to “ASSEMBLING THE
ABSORPTION PIPE SET” on page 5).
l Bind the silicone hose and soldering
iron power cord together with the hose
coupling band.
l Attach the silicone hose to the tip of the
filter cap.
4. Connect the duct.
l Connect the duct to the inlet socket.
l Place the main filter in the pipe for main
filter on the station and connect to the inlet
socket.
Grounding Terminal
Fuse Holder
( Internal fuse:
125 V, 5 A)
Pipe for Main Filter
Insert main filter and
connect inlet socket.
Suppressor
Used to suppress the
exhaust sounds during
use.
Exhaust Duct
5 m (16.4 ft.)
Inlet Socket
Power Switch
Duct
Filter case
Nylon strap
HAKKO 494
Station
Exhaust duct
Suppressor
Suction
side
Connecting the line
Install the line by referring to the chart below.
4
l How to connect the suppressor
l
Using the options and the parallel piping joint
Parallel piping joint (No. B1246) permit a variety of
piping layouts to be used.
Note: Performance is unaffected whether the exhaust
duct is connected to the front or back.
l Example: 10 workers
• Set includes one pipe set for on worker. Pipe sets for
additional soldering iron are available separately.
• Attach the end cover to the filter case located at the end.
Metal fitting for
absorption pipe
Used when soldering iron is
installed. (Refer to page 5.)
Filter case
Hose coupling band
Binds silicone hose and
power cord together.
Silicone hose
Absorption pipe
Soldering iron
(Not included)
Filter cap
End cover
Attached to the last
filter case on the line.
Duct:
3 m (9.84 ft.)
Pipe
Exhaust
duct
Attach the exhaust duct
to the root of the pipe. HAKKO 494 End cover
3 m (9.84 ft.)
1.5 m
(4.92 ft.)
Nylon strap
To the absorber
HAKKO 494
Place the end cover over the filter
case which is located at the end.
(4.92 ft.)
1.5 m 1.5 m 1.5 m 1.5 m 1.5 m 1.5 m 1.5 m 1.5 m1.5 m
16.5 m (54.1 ft.)
Pre-filter
Placed inside the filter case.
Exhaust
side
Suction side
Exhaust
side
Suppressor
Suppressor Suction
side
Exhaust
side
3 m (9.84 ft.)
(Example) l One end cover is required for every
row of workstations.
1.5 m
(4.92 ft.)
End cover
7
Maintenance of the duct set
Suction performance drops as flux builds
up in the pre-filter and filter cap. Perform
maintenance following the instructions below.
l Replace the pre-filter
Replace the pre-filter when it turns yellow
from flux bleeding into it.
l Remove the filter cap and pull out the pre-
filter.
CAUTION:
The pre-filter can not be reused.
Be sure to replace it.
l Clean the filter cap
Remove the silicone hose and remove any
built-up flux.
CAUTION:
Since the flux is dry, it can be removed with a brush, etc.
If the flux is difficult to remove, alcohol may be used to
dissolve it. Do not use thinner, etc. since it is harmful to
the pipe.
Replace the timing belt
Before replacing the timing belt, turn off the
power switch and detach the power cord from
the power outlet.
1. Remove the old belt.
• Remove the station cover.
• Loosen the four M6 hexagon bolts.
CAUTION:
Do not remove the bolts.
• Slide the motor in direction “A” (indicated
in drawing) until the belt is loose enough to
remove.
• Remove the old belt.
2. Install the new belt.
• Install the new belt onto the pulley.
• Slide the motor away from direction “A”
(indicated in drawing) until the belt is tight.
• Tighten the four bolts while maintaining
tension on the belt.
3. Confirmation
• Check to see if the belt is appropriately tight
by pressing it with the band.
• Check to make sure that all screws are
tight, then reattach the main body cover.
Request from the manufacture:
If repair should ever become necessary, please keep the
product intact (do not disassemble it) and take it as is to
you retailer or agent.
Duct
Filter cap
Pre-filter
Filter case
2 mm (0.08 in.) of play
when pressed down.
A
Duct
Filter case
Nylon strap
HAKKO 494
Station
Exhaust duct
Suppressor
Suction
side
Connecting the line
Install the line by referring to the chart below.
4
l How to connect the suppressor
l
Using the options and the parallel piping joint
Parallel piping joint (No. B1246) permit a variety of
piping layouts to be used.
Note: Performance is unaffected whether the exhaust
duct is connected to the front or back.
l Example: 10 workers
• Set includes one pipe set for on worker. Pipe sets for
additional soldering iron are available separately.
• Attach the end cover to the filter case located at the end.
Metal fitting for
absorption pipe
Used when soldering iron is
installed. (Refer to page 5.)
Filter case
Hose coupling band
Binds silicone hose and
power cord together.
Silicone hose
Absorption pipe
Soldering iron
(Not included)
Filter cap
End cover
Attached to the last
filter case on the line.
Duct:
3 m (9.84 ft.)
Pipe
Exhaust
duct
Attach the exhaust duct
to the root of the pipe. HAKKO 494 End cover
3 m (9.84 ft.)
1.5 m
(4.92 ft.)
Nylon strap
To the absorber
HAKKO 494
Place the end cover over the filter
case which is located at the end.
(4.92 ft.)
1.5 m 1.5 m 1.5 m 1.5 m 1.5 m 1.5 m 1.5 m 1.5 m1.5 m
16.5 m (54.1 ft.)
Pre-filter
Placed inside the filter case.
Exhaust
side
Suction side
Exhaust
side
Suppressor
Suppressor Suction
side
Exhaust
side
3 m (9.84 ft.)
(Example) l One end cover is required for every
row of workstations.
1.5 m
(4.92 ft.)
End cover
7
Maintenance of the duct set
Suction performance drops as flux builds
up in the pre-filter and filter cap. Perform
maintenance following the instructions below.
l Replace the pre-filter
Replace the pre-filter when it turns yellow
from flux bleeding into it.
l Remove the filter cap and pull out the pre-
filter.
CAUTION:
The pre-filter can not be reused.
Be sure to replace it.
l Clean the filter cap
Remove the silicone hose and remove any
built-up flux.
CAUTION:
Since the flux is dry, it can be removed with a brush, etc.
If the flux is difficult to remove, alcohol may be used to
dissolve it. Do not use thinner, etc. since it is harmful to
the pipe.
Replace the timing belt
Before replacing the timing belt, turn off the
power switch and detach the power cord from
the power outlet.
1. Remove the old belt.
• Remove the station cover.
• Loosen the four M6 hexagon bolts.
CAUTION:
Do not remove the bolts.
• Slide the motor in direction “A” (indicated
in drawing) until the belt is loose enough to
remove.
• Remove the old belt.
2. Install the new belt.
• Install the new belt onto the pulley.
• Slide the motor away from direction “A”
(indicated in drawing) until the belt is tight.
• Tighten the four bolts while maintaining
tension on the belt.
3. Confirmation
• Check to see if the belt is appropriately tight
by pressing it with the band.
• Check to make sure that all screws are
tight, then reattach the main body cover.
Request from the manufacture:
If repair should ever become necessary, please keep the
product intact (do not disassemble it) and take it as is to
you retailer or agent.
Duct
Filter cap
Pre-filter
Filter case
2 mm (0.08 in.) of play
when pressed down.
A
7. PARTS LIST
l Absorption pipe set
8
Item No. Part No. Part Name Description
➂B1291 Silicone hose 1 m (3.28 ft.)
➃B1290 Hose coupling band 5 pcs.
* Absorption pipe set R (No. 1540) has a different silicone hose from other ones
(No. C1029 – C1086).
l No. C1029 [Absorption Pipe Set A/DASH, 900M/L]
Item No. Part No. Part Name Description
➀B1280 Absorption pipe A 6.5 × 100
➁B1284 Metal fitting for absorption pipe A
l
No. C1030 [Absorption Pipe Set B/MACH-I (920,921,922)]
Item No. Part No. Part Name Description
➀B1280 Absorption pipe A 6.5 × 100
➁B1285 Metal fitting for absorption pipe B
l No. C1031 [Absorption Pipe Set C/MACH-I (918)]
Item No. Part No. Part Name Description
➀B1280 Absorption pipe A 6.5 × 100
➁B1286 Metal fitting for absorption pipe C
l No. C1033 [Absorption Pipe Set E/MG (30 W – 100 W)]
Item No. Part No. Part Name Description
➀B1282 Absorption pipe C 6.5 bent
➁B1287 Metal fitting for absorption pipe D
l No. C1034 [Absorption Pipe Set F/455]
Item No. Part No. Part Name Description
➀B1281 Absorption pipe B 6.5 × 130
➁B1288 Metal fitting for absorption pipe E
l No. C1035 [Absorption Pipe Set G/456]
Item No. Part No. Part Name Description
➀B1283 Absorption pipe D 6.5 × 140
➁B1289 Metal fitting for absorption pipe F
l No. C1086 [Absorption Pipe Set H/902, 904]
Item No. Part No. Part Name Description
➀B1596 Absorption pipe E 6.5 × 80
➁B1284 Metal fitting for absorption pipe A
B1597 Cup nut
B1999 Wave washer
l No. C1540 [Absorption Pipe Set R]
Item No. Part No. Part Name Description
➀B1953 Absorption pipe 6.4 bent
➂B2184 Silicone hose 1.5 m (4.92 ft.)
➄B3246 Metal fitting for absorption pipe R
* The smoke absorption pipe cannot be attached with No. C1540, if the handle
diameter of soldering irons is more than 16 mm.
l Duct Set
Item No. Part No. Part Name Description
➀B1276 Filter cap
➁A1074 Pre-filter 5 pcs.
➂B1278 Filter case
➃B1279 Duct 1.5 m (4.92 ft.)
➄B1292 Nylon strap 2 pcs.
➀
➁
➂
➃
➄
➄
➁
➂
➃
*Illustration for absorption pipe set A (No. C1029)
➀
4. PART NAMES, ASSEMBLY PROCEDURE
1. Connect the exhaust duct.
l Connect the exhaust duct to the outlet of
the station.
(Attach the exhaust duct to the root of the
outlet.)
2. Assemble the duct set.
l Place the pre-filter in the filter case and
attach the filter cap to the filter case.
l Connect the duct to the filter case and
attach the end cover to the other end.
(Put the end cover on the filter case which is
placed at the end.)
3
3. Connect the absorption pipe set.
l Attach the soldering iron to the absorption
pipe set.
(Refer to “ASSEMBLING THE
ABSORPTION PIPE SET” on page 5).
l Bind the silicone hose and soldering
iron power cord together with the hose
coupling band.
l Attach the silicone hose to the tip of the
filter cap.
4. Connect the duct.
l Connect the duct to the inlet socket.
l Place the main filter in the pipe for main
filter on the station and connect to the inlet
socket.
Grounding Terminal
Fuse Holder
( Internal fuse:
125 V, 5 A)
Pipe for Main Filter
Insert main filter and
connect inlet socket.
Suppressor
Used to suppress the
exhaust sounds during
use.
Exhaust Duct
5 m (16.4 ft.)
Inlet Socket
Power Switch
2. NOTES ON USAGE
2
CAUTION
For safety reasons, be sure to ground the unit by connecting the ground wire to a grounded terminal.
3. SPECIFICATIONS
Model No. HAKKO 494
l Station
Part Name Station
Frequency 50 Hz 60 Hz
Power Consumption 150 W 200 W
Static Pressure 2.3 KPa (240 mmAq.) 3.2 KPa (325 mmAq.)
Absorption Capacity 1.56 m3/min. 1.82 m3/min.
Dimensions
(W x H x D)
322 x 300 x 386 mm
(12.68 x 11.81 x 15.2 in.)
w/o handle, cord
Weight 18 kg (39.9 lb.)
*Specifications and design are subject to change without notice.
l Replacement Parts
Part No. Name Contents
C1028 Duct Set
Filter cap ...........................1
Pre-filter ............................5
Nylon strap .......................2
Filter strap......................... 1
Duct/1.5 m (4.92 ft.) ..........1
Part No. Name / Specification Contents
C1029 Absorption pipe set A/
DASH, 900M/L
Absorption pipe ....................... 1
Silicone hose/1 m (3.28 ft.) ...... 1
Hose coupling band ................. 5
Metal fitting for absorption pipe
... 1
C1030 Absorption pipe set B/
DASH, MACH-I (920, 921, 922)
C1031 Absorption pipe set C/
MACH-I (918)
C1033 Absorption pipe set E/
MG30 W – 100 W
C1034 Absorption pipe set F/455
C1035 Absorption pipe set G/456
C1086 Absorption pipe set H/902, 904 H contains cap nut (1) and Wave
washer (1), additionally.
C1540 Absorption pipe set R
Absorption pipe ....................... 1
Silicone hose/1.5 m (4.92 ft.) ... 1
Hose coupling band ................. 5
Metal fitting for absorption pipe ... 1
l Replacement Parts
Part No. Part Name/Specification
B1276 Filter cap
A1074 Pre-filter/5 pcs.
B1278 Filter case
B1292 Nylon strap/2 pcs.
B1279 Duct/1.5 m (4.92 ft.)
B1293 Duct/3 m (9.84 ft.)
B1277 End cover
B1280 Absorption pipe A/6.5 x 100 , DASH, 900M/L, MACH-I
B1281 Absorption
pipe
B/6.5 x 130 , 455, 457, 458
B1282 Absorption
pipe
C/6.5 bent, MG30 W- 100 W
B1283 Absorption
pipe
D/6.5 x 140 , 456
B1596 Absorption
pipe
E/6.5 x 80 , 902, 904
B1953 Absorption
pipe
/6.4 bent, 907, 908
B1284 Metal fitting for absorption pipe A/
DASH, 900M/L, 457, 458, 902, 904
B1285 Metal fitting for absorption pipe B/MACH-I (920, 921, 922)
B1286 Metal fitting for absorption pipe C/MACH-I (918)
B1287 Metal fitting for absorption pipe D/MG 30 W – 100 W
B1288 Metal fitting for absorption pipe E/455
B1289 Metal fitting for absorption pipe F/456
B1291 Silicone hose/1 m (3.28 ft.)
B1314 Silicone hose/E.S.D., 1 m (3.28 ft.)
B2184 Silicone hose/1.5 mm (4.92 ft.)
B1290 Hose coupling band/5 pcs.
B1294 Exhaust duct/5 m (16.4 ft.)
A1069 Main filter/5 pcs.
B1239 Timing belt
B1245 Inlet socket
B1246 Pararell piping joint
C1026 Suppressor
B3246 Metal fitting for absorption pipe R
Maintenance
Be sure to regularly replace all
expendable parts and clean
the required areas. (Refer to
“6. MAINTENANCE, PARTS
REPLACEMENT” on Page 6.)
Unless specifically requested to
do otherwise, always turn off the
power switch and unplug the power
cord from the power source before
beginning any maintenance.
Tip Temperature
The tip temperature drops slightly
when the smoke absorber is in
use. In workplaces where strict
temperature control is required,
measure the tip temperature (using
our products (thermometer)) 10
minutes after operating the smoke.
Soldering Iron
A single HAKKO 494 unit can
handle up to 10 soldering irons.
Filter
Operating the smoke absorber
without inserting filter may cause
the turbo fan to malfunction.
Always run the system the filter in
place.
Duct
The duct should be a maximum
of 20 m (65.6 ft.) in length on the
suction side and 5 m (16.4 ft.) in
length on the exhaust side.
9
Pan head screw
with washer
(with spring washer)
M4 × 10, chromate (4)
Truss screw
M4 × 5, N (16)
Hexagon socket
set screw
M5 × 12 (2)
Hexagon socket head cap screw
M6 × 40 (4)
Plain washer
(12)
Spring washer
(4)
Nut
M6 (4)
Hexagon socket
head cap screw
M6 × 20 (3)
Spring washer
6 (3)
Hexagon socket
set screw
M4 × 6, Ni (2)
Pan head screw
with washer
(with spring, plain
washer)
M3 x 8, chromate (1)
Pan head screw with washer
(with spring washer)
M4 × 20, chromate (4)
Plain washer
(4)
21
22
11
17
13
12
10
24 23
26
27
20 19
20
16
15
18
17
25
Item No. Part No. Part Name Description
1
B1224 Connecting hose
2
B1223 Casing inlet
3
B1225 Connecting hose joint
4
B1228 Casing with outlet gasket
5
B1230 Turbo fan with hexagon socket set screw
6
B1222
Casing securing plate
with vibration proof rubber (B)
7
B1229 Follow unit fan shaft, fan shaft fitting ball bearing x 2
10
Pan head screw
with washer
(with spring washer)
M5 × 12, chromate (4)
Pan head screw with washer
(with spring washer)
M5 × 14, chromate (3)
Pan head screw with washer
(with spring washer)
M5 × 14, chromate (3)
Pan head screw with washer
(with spring washer)
M5 × 12, chromate (3)
Hexagon socket
set screw
M4 × 6 (1)
Pan head screw
M3 × 6, BZn (8)
Item No. Part No. Part Name Description
8
B1221 Motor 100 V, with capacitor
B1315 Motor 110 V, 120 V, with capacitor
B1316 Motor 220 V, with capacitor
B1317 Motor 230 V, 240 V, with capacitor
9
B1234 Base plate
10
B1231 Base plate securing stay with vibration proof rubber (A)
11
B1232 Pulley/prime mover side with hexagon socket set screws (M5 x 12) x 2
12
B1233 Pulley/follower side with hexagon socket set screws (M4 x 6) x 2
13
B1239 Timing belt
14
A1069 Main filter 5 pcs.
15
B1244 Power switch 100 V - 120 V
B1259 Power switch 220 V - 240 V
16
B1240 Rubber foot Set of 4
17
B1243 Sound-proof sponge Set of 8
18
B1226 Pipe for main filter
19
B1227 Outlet
Item No. Part No. Part Name Description
20
B1242 Chassis
21
B1193 Handle
22
B1241 Cover
23
B1237 Cord bushing
24
B1236 Fuse 125 V - 5 A
B1257 Fuse 250 V - 5 A(U)
B1132 Fuse 250 V - 2 A
25
B1041 Fuse holder
26
B1235 Grounding terminal with screw and nut
27
B1238 Power cord with rubber flat plug
B1357 Power cord Dual grounding type
14
7
9
6
5
4
2
1
3
8
Hexagon socket head
cap screw
M5 × 20 (3)
Spring washer
5 (3)
Pan head screw with washer
(with spring washer)
M4 × 8, chromate (4)
1
1. PACKING LIST
Station
Filter case Filter cap Pre-filter
Duct/3 m (9.84 ft.) End cover Main filter
Inlet socket Exhaust duct/5 m (16.4 ft.) Nylon strap
Suppressor Absorption pipe set
Station ............................................................. 1
Filter case ........................................................ 1
Filter cap .......................................................... 1
Pre-filter ...........................................................5
Duct/3 m (9.84 ft.) ........................................... 1
End cover ........................................................ 1
Main filter .........................................................5
Inlet socket ...................................................... 1
Exhaust duct/5 m (16.4 ft.) .............................. 1
Nylon strap ...................................................... 2
Suppressor ...................................................... 1
Absorption pipe set ..
Any one set from A, B, C, E, F, G, H, R.
(Please let us know the type of soldering iron you are using
when you place your order.)
Instruction manual ........................................... 1
*Soldering iron not included in set.
*Iron stand not included. HAKKO 607 (No. 607) iron stand
available separately.
Before using the set, please check the contents to be sure
that all items are included.
Table of contents
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