Hallowell FORT KNOX User manual

General Instructions
1. Check material received against the packing list. First, check the number of
packages received and then check the contents of each package.
2. Check the material received for damage. If damage has occurred, secure a
“damage notation” from the carrier
3. Identify each part as it is unpacked and put like parts together as close as possible
to the working area where they are to be assembled.
4. Be careful to use the correct hardware as specified in the assembly instructions.
CAUTION
In the interest of safety, all lockers must be securely anchored to the floor and/or wall.
For safety, handle all components carefully and wear work gloves when assembling
lockers. Install all units plumb and tighten all hardware securely. Retain instruction for
future reference.
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www.Hallowell-List.com

(OPTIONAL) FORT KNOX CABINET DRAWER KIT INSTALLATION
3
1
4
2
LEGEND:
WW: WIDTH
5
6
7
8
*ITEMS ONLY FOR 3 DRAWER UNIT
ITEM
NO.
DESCRIPTION PART # QTY.
1 DRAWER
FKCDRWW2407
*FKCDRWW2406
2 (*3)
2 SLIDES AC9301-20-LR-A 2 PER
3 LEFT SUPPORT
FKCSP2412-2L
*FKCSP2415-3L
1
4 RIGHT SUPPORT
FKCSP2412-2R
*FKCSP2415-3R
1
5 5/16-18 X .75 RND HD CB100 4
6 5/16-18 HEX FLANGE NUT N105 4
7 M6X1 16MM PHILLIPS MS200M 6 PER
8 M6X1 10MM KEPS NUT N500M 6 PER
PG. 3

3
4
4) Place the drawer support(3 & 4) above the bolts
and line up the notches on the support with the bolts.
5) Slide the support down so that the bolts go into the notches.
6) Make sure the flange of the support is in between the
flange nut and the shelf support.
7) Tighten the nuts and bolts with a 3/4" socket head.
NOTE: Use an extension head to tighten the top
nuts. Use the hole at the top of the drawer support
to introduce the 3/4" socket head and extension
to tighten the nuts.
(OPTIONAL) FORT KNOX CABINET DRAWER KIT INSTALLATION
STEP 1
1) Assemble nuts and bolts loosely(6 & 5).
2) Insert nut and bolt to the location where
the drawers are going to be located.
3) 3 holes in between top and bottom bolt.
* 4 holes in between top and bottom bolt
for 3 drawer kit.
PG. 4

Make sure slides are leveled before
installing the drawers.
2) Push the slide back.
3) Push the front of the slide down.
NOTE: Use a rubber mallot or wood
piece if necessary for steps 2 and 3.
(OPTIONAL) FORT KNOX CABINET DRAWER KIT INSTALLATION
1) Line up the rivet
head on the slides with
the holes on the support
and insert the slide.
Make sure the slide opens
towards the front of the unit.
STEP 2
PG. 5

Drawer bolting holes
NOTE: USE TWO PEAPLE FOR THE FINAL
INSTALLATION OF THE DRAWERS!
(OPTIONAL) FORT KNOX CABINET DRAWER KIT INSTALLATION
7 8
1) Open the slides in order to begin
installation.
2) Position either of the drawers in between the
slides.
3)Insert the two midlle bolts (7) in order to keep
the drawer in place. Flat head of bolt
must be towards the outside of the drawer.
Finger tighten the nut (8) onto it.
4) Insert front and back bolts and
finger tighten the nuts onto them.
5) Repeat steps 1-4 for the
remaining drawers.
6) Make sure all drawers are
parallel to one another
and tighten all bolts
completely.
STEP 3
PG. 6

3.0"
3.0"
3.0"
2.5"
1.5"
2.5"
CABINET TOP DRILLING
Regardless of the type of Top you will be attaching to the cabinet, remove sufficient top drawers
from the cabinet for proper installation.
WOOD TOP ATTACHMENT
Set Wood Top on the Pedestal Units and align the 1.
corners.
With a permanent black marker, mark through the 2.
holes in the top of cabinet to mark to Wood Top.
Remove the Wood Top and use the markings 3.
as the drilling pattern. Drill (4) 13/16" diameter holes by
1" deep.
Attach with Wood Top with 1/4" x 1" lag screws 4.
and 1/4" flat washers.
Replace drawers into location and chech for 5.
proper operation.
STEEL TOP ATTACHMENT
Drill (2) 9/32" diameter holes on each pedestal unit using the template 1.
below.
Set the Steel Top on the unit and align the holes. 2.
Bolt together using 1/4-20x1 bolts and 1/4-20 nuts. 3.
Replace drawers into location and chech for proper operation. 4.
(OPTIONAL) FORT KNOX WORKBENCH TOP ATTACHMENT
PG. 7

.625
.75
SIDE PEGBOARD
20
(OPTIONAL) FORT KNOX PEGBOARD INSTALLATION
WALL PEGBOARD
Drill (4) 1/8" diameter holes in the locations shown above. 1.
Align holes on Pegboard with the one on the locker 2.
and use #8-1/2 self tapping tek screw.
Bolt both Wall Pegboards together usin the (3) holes 1.
on the side flanges.
Place Pegboards against wall in the location desired. 2.
Mark with a pencil the location of the holes where the 3.
Pegboards are held.
Drill holes in the locations marked in accordance to the 4.
wall where the Pegboard is to me mounted.
I.E : Dry wall, concrete, or wood.
PG. 8

CAUTION
In the interest of safety, all lockers taller than 36”must be securely
anchored to the oor and/or wall for safety . Handle all components
carefully and wear work-gloves when assembling units. Install all
units plumb and ghten all hardware securely . Retain Instrucons
for future reference.
WARNING:
Floor anchor must have a minimum pull-
out value of 190lbs.
Wall anchor must have a minimum pull-
out value of 150 lbs.