Halsey Taylor Contour Series User manual

1
HRFERQ*C HRFSRQ*C HRFSERQ*C HRFESRQ*C
97800C - (Rev. C - 5/04)
HALSEY TAYLOR OWNERS MANUAL
ContourTM Series Barrier-Free Water Coolers
Refrigerated Fountains with Back Panel
Figure 1  HRFSER-Q
Review these instructions before beginning installation. Be sure that installation
conforms to all plumbing, electrical and other applicable codes.
When installation is complete, ensure these instructions are left in the plastic bag
provided inside the installed unit for future reference.
Service to be performed by authorized service personnel only.
INSTALLER
NOTE: It is common practice to ground electrical hardware such as telephones, computers and other devices
to available water lines. This can, however, cause electrical feedback in the plumbing circuit, which
results in an electrolysis effect occurring in the fountain. This may result in water which has a metallic
taste to it or has a noticeable increase in the metallic content of the water.
When inspecting plumbing circuit, remember the line may be grounded some distance from the
installation, and may occur outside the building or area in which the unit is being installed.
This condition can be avoided (in most cases) by using recommended materials during installation. Any
drain fittings provided by the installer should be made of plastic which will electronically isolate the
fountain from the remainder of the buildings plumbing circuits.
Figure
1
2
3
Not Shown
Model
HRFSER-Q
HRFER-Q
HRFSR-Q
HRFESR-Q
Description
ContourTM Series - Dual Installation
ContourTM Series - Extended Reach
ContourTM Series - Standard Reach
ContourTM Series - Dual Reversed Installation
Figure 2  HRFER-Q Figure 3  HRFSR-Q

2
HRFERQ*C HRFSRQ*C HRFSERQ*C HRFESRQ*C
97800C - (Rev. C - 5/04)
2
2
2
2
2
2
2
2
2
2
12
1
1
1
1
1
-
1
-
6
1
2
1
-
1
1
2
Drain
Retaining Nut
Strainer & Ferrule Assy
Bubbler Nipple Assy
Push Button
Push Button Sleeve
Regulator Holder
Bubbler
Regulator
Set screw #6-32 x .31"
Screw - #10-24 X .50 PHTC
Strainer (Supplied with Chiller)
Fountain Arm-Short
Fountain Arm-Extended
Bottom Cover Plate-Short
Bottom Cover Plate-Extended
Back Panel HRF-SER
Back Panel HRF-ESR
Back Panel HRF-ER/SR
Hex Nut
Poly Tubing - 1/4 (Cut To Length)
Bracket-Regulator Mounting
Lower Panel HRF-SER/ESR
Lower Panel HRF-ER/SR
Union - 1/4"
Tee - 1/4"
Set screw #6-32 x .12"
LK464
15005C
45336C
56159C
45662C
45663C
50986C
51544C
61313C
70022C
112627543890
55996C
55001035
55001038
55000661
55000665
26839C
27028C
26837C
40045C
56092C
27057C
27026C
26833C
70683C
70682C
70023C
1
1
1
1
1
1
1
1
1
1
7
1
-
1
-
1
-
-
1
3
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
-
1
-
-
-
1
3
1
1
-
1
1
1
1
Figure 4  Water Supply Connections
Installation Package
The components for installation are packed in three
separate boxes, regardless of the type of unit being
installed. The boxes contain the following:
Box No. 1: Wall Frame(s)
Box No. 2: Remote Chiller, SJ8-Q
Box No. 3: Fountain(s), Arm(s) and Panels
Additional materials, as noted in the Parts List, are also
shipped in these boxes.
Number Required
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Parts List
Item Part No. Description HRFER-Q HRFSR-Q HRFSER-Q See Fig.
2
2
2
2
2
2
2
2
2
2
12
1
1
1
1
1
1
-
-
6
1
2
1
-
1
1
2
18
17
18
18
17
17
17
16, 18
17
17
18
4, 15, 19
18
18
18
18
12, 13, 18
18
12, 13, 18
17
18
17
14, 18
14, 18
19
15
17
HRFESR-Q
NOTE: WATER FLOW
DIRECTION
BUILDING WATER
INLET
SERVICE STOP
(NOT FURNISHED)
1/4" O.D. TUBE
WATER INLET
TO COOLER
3/8" O.D. UNPLATED
COPPER TUBE CONNECT
COLD WATER SUPPLY

3
HRFERQ*C HRFSRQ*C HRFSERQ*C HRFESRQ*C
97800C - (Rev. C - 5/04)
Models
HRFSER-Q & HRFESR-Q
Figure 5  HRFSER-Q Rough-In
Figure 6  Rough-In Assembly
Dual-Station Mounting Frames
MAKE SURE FRAME CONFIGURATION MATCHES
THE COOLER TO BE INSTALLED
STANDARD CONFIGURATION
HIGHER UNIT ON THE LEFT
1. Cut a rectangular wall opening 37-1/2 (953 mm) W x
37-3/4 (959 mm) H and 4-1/2 (114 mm) above the
floor line (see Figure 6). The dimensions are required
to obtain proper rim and bubbler heights for
compliance with ANSI standard A117.1.
2. Reinforce the wall opening on all sides to adequately
support the water fountain. This reinforcement must
support up to 150 lbs. static load and provide a
means for securing the frame assembly in place.
NOTE: Building construction must allow for
adequate air flow on both sides, top and
back of chiller. A minimum of 4 (102 mm) on
both sides and top is required. See chiller
installation for additional instructions.
3. Install plumbing and electrical rough-ins. A junction
box for a (3) wire, 10 amp branch circuit is provided on
the inside of the chiller. (Standard 120 Volts, 60 Hz,
and single phase.)
4. Remove frames and related hardware from
packaging. Release the two shelf rods by cutting
cable ties. Attach the two frames together through the
upright supports with (4) 5/16 x 3/4 (19 mm) long
bolts and nuts (provided). Tighten securely.
REVERSED CONFIGURATION:
HIGHER UNIT ON THE RIGHT

4
HRFERQ*C HRFSRQ*C HRFSERQ*C HRFESRQ*C
97800C - (Rev. C - 5/04)
5. Install the frame assembly squarely in wall opening
with frame upright support edges flush with the
finished wall face. Secure the frame to the wall
through holes with (12) 5/16 bolts or screws (not
provided). Tighten securely.
NOTE: Be sure that frame is squared in location. Do
not use less than required screw quantity
and size.
6. Attach the chiller shelf support rods to the right side
of the frame uprights at the second set of holes
counting from the bottom and to the shelf at the (2)
side holes. Line up the other shelf holes with the
frame bottom holes and fasten the assembly to the
wall opening using appropriately sized screws or
bolts and nuts (not provided).
MODEL HRFESR MODEL HRFSER
Legend
Item Description
A 1/4 O.D. Tube - Water Outlet Connection
B 3/8 O.D. Tube - Water Inlet Connection
C 1-1/4 O.D. Waste Tube - Not provided
D Electrical Inlet on Chiller
Figure 7 - HRFSER-Q & HRFESR-Q Rough-In Dimensions

5
HRFERQ*C HRFSRQ*C HRFSERQ*C HRFESRQ*C
97800C - (Rev. C - 5/04)
Models
HRFER-Q  HRFSR-Q
Figure 8  HRFER-Q/HRFSR-Q Rough-In
Figure 9  Rough-In Assembly
Single-Station Mounting Frames
1. Cut a rectangular wall opening 18-3/4 (475 mm) W
x 37-3/4 (959 mm) H and 4-1/2 (114 mm) above the
floor line (see Figure 9). The dimensions are required
to obtain proper rim and bubbler heights for
compliance with ANSI standard A117.1.
2. Reinforce the wall opening on all sides to adequately
support the water fountain. This reinforcement must
support up to 150 lbs. static load and provide a
means for securing the frame assembly in place.
NOTE: Building construction must allow for
adequate air flow on both sides, top and
back of chiller. A minimum of 4 (102 mm) on
both sides and top is required. See chiller
installation for additional instructions.
3. Install plumbing and electrical rough-ins. A junction
box for a (3) wire, 10 amp branch circuit is provided on
the inside of the chiller. (Standard 120 Volts, 60 Hz,
and single phase.)
4. Remove frame and related hardware from
packaging. Release the two shelf rods by cutting
cable ties.

6
HRFERQ*C HRFSRQ*C HRFSERQ*C HRFESRQ*C
97800C - (Rev. C - 5/04)
Legend
Item Description
A 1/4 O.D. Tube - Water Outlet Connection
B 3/8 O.D. Tube - Water Inlet Connection
C 1-1/4 O.D. Waste Tube - Not provided
Figure 10  HRFER-Q/HRFSR-Q Rough-In Dimensions
5. Install the frame squarely in wall opening with frame
upright edges flush with the finished wall surface.
Place shelf inside frame and line up the (2) holes on
each. Insert loose ends of rods into holes on sides of
shelf panel. Using appropriately sized screws or bolts
(not provided), fasten the shelf and frame to the
bottom of wall opening. Secure the frame sides and
top to the wall using (10) 5/16 bolts or screws (not
provided).
NOTE: Be sure that frame is squared in location. Do
not use less than the required screw quantity
and size.
REQUIRED TOOLS AND MATERIALS
These tables show special tools and/or additional
materials (not provided) which are necessary to complete
installation of these units:
Special Tools
Item Description Quantity
NONE
Additional Materials
Item Description Quantity
1 Unplated copper inlet pipe
2 Service Stop
HRFER-Q/HRFSR-Q/HRFSER-Q/HRFESR-Q
INSTALLATION
1. Assemble and place frame in wall as shown on
preceding pages.
2. Install chiller: Remove front panel of chiller. Remove
and discard cardboard inner pack from between
compressor and side panel. Slide chiller onto the
shelf and position it to the left within the guides on the
shelf.
NOTE: Building construction must allow for
adequate air flow on both sides, top and
back of chiller. A minimum of 4 (102mm) on
both sides and top is required. See chiller
installation for additional instructions.
3. Make water supply connections. Inlet port is marked
on the chiller (1/4 O.D. copper tube). Bend the copper
tube (provided) at an appropriate length from the
chiller to opening in frame. Install the in-line strainer
(provided with chiller) by pushing it in until it reaches a
positive stop, approximately 3/4 (19mm) on the
marked chiller inlet port. Attach an unplated and
deburred copper water inlet line and a service stop
(not provided) to the in-line strainer. Turn on the water
supply and flush the line thoroughly.
4. Hang the upper panel on the mounting frame
hanger: Align holes in the panel with the holes in the
mounting frame. Be sure that panel is engaged with
hanger at top of frame before releasing it.
Figure 11  Chiller Installation
MODELS HRFER/HRFSR

7
HRFERQ*C HRFSRQ*C HRFSERQ*C HRFESRQ*C
97800C - (Rev. C - 5/04)
Figure 14  HRFSER-Q Lower Panel Installation
5. Install fountain: Remove access cover plate on
underside of fountains and SAVE the screws. Mount
the fountains to the upper panel and frame with
(4) 5/16 x 3/4 (19mm) long bolts and nuts provided.
Tighten securely.
Note: With HRFSER-Q and HRFESR-Q models,
the standard reach fountain must be
mounted at the upper position on panel.
6. Remove elbow from end of p-trap and attach it to
drain tube. Re-attach elbow to p-trap and cut waste
tube to required length using plumbing hardware and
trap as a guide.
7. Make connection between remote chiller outlet tube
and fountain(s). Outlet port is marked on the chiller
(1/4 O.D. copper tube). Install a 1/4 union/tee
(provided) on the marked chiller outlet port. Insert the
1/4 poly tubing coming from the fountain(s) into the
union/tee. Turn on water supply and check for leaks.
DO NOT SOLDER tubes while
inserted into the strainer as
damage to o-rings may result.
8. These products are designed to operate on 20-105
PSIG supply line pressure. If inlet pressure is above
105 PSIG, a pressure regulator must be installed in
the supply line.
Any damage caused by connecting
these products to a supply line with
pressure lower than 20 PSIG or
higher than 105 PSIG IS NOT
covered under warranty.
9. Make electrical connections to the chiller. See
chiller instructions.
10. Check stream height from bubbler. Stream height is
factory set at 35-40 PSI. If supply pressure varies
greatly from this, remove the cover bottom (Item 14 
Figure 18) and adjust the screw on the regulator (Item 9
 Figure 17). Clockwise adjustment will raise stream
height and counterclockwise movement will lower
stream height. For best adjustment, stream height
should be approximately 1-1/2 (38mm) above the
bubbler guard. (See Figure 16).
11. Mount lower panel. Loosen the two (2) #10-24 x 5/8
(16mm) screws at frame bottom lip. Slide upper
tongue of lower panel under lower edge of already
installed upper panel. Tighten previously loosened
screws securely.
12. Replace bottom access panel to fountain basin
using screws provided. Tighten securely.
Figure 13  HRFSER-Q Fountain Installation
Figure 12  HRFSER-Q Upper Panel Installation
20
12
CHILLER OUTLET CHILLER INLET
TO BUBBLER
Figure 15  HRFSER-Q/HRFESR-Q Tube Routing
17 17

8
HRFERQ*C HRFSRQ*C HRFSERQ*C HRFESRQ*C
97800C - (Rev. C - 5/04)
FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.323.0620
2222 CAMDEN COURT
OAK BROOK, IL 60523
630.574.3500
PRINTED IN U.S.A.
TROUBLESHOOTING & MAINTENANCE
Orifice Assembly: Mineral deposits on orifice can cause
water flow to spurt or not regulate. Mineral deposits may
be removed from the orifice by poking with a small round
file not over 1/8 diameter, or using a small diameter wire.
DO NOT file or cut orifice
material.
Stream Regulator: If orifice is clean, regulate flow as in
Step 10 of the installation instructions. If replacement is
necessary, see parts list for correct regulator part number.
Actuation of Quick Connect Water Fittings: Cooler is
provided with lead-free connectors which utilize an o-ring
water seal. To remove tubing from the fitting, relieve water
pressure, push in on the gray collar while pulling on the
tubing. (See Figure 20) To insert tubing, push tube
straight into fitting until it reaches a positive stop (approxi-
mately 3/4).
Figure 20  Quick Connect Fittings
Figure 19  HRFER-Q/HRFSR-Q Tube Routing
Figure 18  Fountain Assembly - Side View
Figure 16  Stream Height
7
9
2
16
6
5
10
18
SEE FIG. 16
4, 8
17
3
13
SEE FIG. 17
1
11, 14
15
18
Figure 17  Push Button Assembly
21 12
CHILLER OUTLET CHILLER INLET
TO BUBBLER
17 17
22
REPAIR SERVICE INFORMATION TOLL FREE NUMBER 1.800.260.6640