Hamilton Beach 4160 User manual

Air Purifier
840071100
Air Purifier Safety.......................... 2
Know Your Air Purifier .................. 5
How to Assemble and Use............ 6
How to Clean................................ 12
Troubleshooting Guide.............. 17
Customer Service ........................ 18
In USA: 1-800-851-8900
In Canada: 1-800-267-2826

2
IMPORTANT SAFEGUARDS
SAVE THESE INSTRUCTIONS!
Air Purifier Safety
1. Read all instructions before using this
air purifier. Save these instructions for
reference.
2. Direct ultraviolet light exposure to the
eyes can cause temporary or chronic
adverse effect to your eyesight.
3. Do not immerse this product in water or
splash water on it. An electrical short
may result in shock or fire.
4. Do not handle the plug with wet hands;
electrical shock may occur, resulting in
injury or death.
5. Never attempt to disassemble or alter
the product in any way not instructed by
this manual. Shock, fire, or bodily injury
may occur. Contact Hamilton Beach
at 1-800-851-8900 for assistance.
6. Do not place your face directly on the
outlet grille or look into the ultraviolet light.
7. Do not operate this product in any
greasy environment such as in the
kitchen. This product is not intended to
filter oil or grease from the air.
8. Do not operate this product near an open
fire. It may ignite and cause fire, resulting
in bodily injury or property damage.
9. Do not operate this product in a garage
or other area with oil or chemicals such
as solvents or insecticides.
10. Always unplug the power cord from the
receptacle when the air purifier is not in
use, before cleaning, replacing parts, or
before moving to another location.
11. Do not insert foreign objects into the
product for any reason. Bodily injury
or property damage may occur.
12. Do not use this product outdoors. It is
intended for indoor use only.
13. Do not operate this appliance without
the outlet grille in place or if the outlet
grille is broken or damaged.
14. This air purifier is equipped with safety
interlock switches that turn the unit off
if the intake or outlet grilles are removed.
DO NOT attempt to defeat or override
this safety feature.
15. WARNING: To reduce the risk of fire or
electric shock, do not use this purifier
with any solid-state speed control
device.
READ AND SAVE THESE INSTRUCTIONS.
In order to prevent the risk of fire, electric shock, personal injury or damage to property,
follow these instructions carefully. When using electric appliances, basic safety
precautions should be followed, including the following:

3
Consumer Safety Information
This appliance is intended for
household use only.
This appliance is equipped with a
polarized plug. This type of plug has one
blade wider than the other. The plug will
fit into an electrical outlet only one way.
This is a safety feature intended to help
reduce the risk of electrical shock. If you
are unable to insert the plug into the
outlet, try reversing the plug. If the plug
should still fail to fit, contact a qualified
electrician to replace the obsolete outlet.
Do not attempt to defeat the safety
purpose of the polarized plug by
modifying the plug in any way.
If a longer cord is necessary, an
approved extension cord may be used.
The electrical rating of the extension
cord must be equal to or greater than
the rating of the air purifier. Care must
be taken to arrange the extension cord so
that it will not drape over the countertop
or tabletop where it can be pulled on by
children or accidentally tripped over.
Route the electrical or extension cord
clear of furniture to prevent damage
from pinching.
wWARNING
Germicidal Light Radiation Hazard
• Never operate with damaged, broken or missing outlet grille louvers
or without the outlet grille.
• Never operate with damaged, broken or cracked housing.
• Always unplug unit before cleaning, servicing or replacing the UV bulb.
• Never look directly at UV bulb or place face directly on outlet grille.
• Use only Hamilton Beach replacement UV bulb: Part No. 04810.
• Read all instructions before using.
Failure to follow these instructions can result in direct exposure to
germicidal light, which can cause temporary or chronic damage to
your eyesight, or even blindness.

4
Purifier Control Room Size* Carbon HEPA UV Bulb Starter Type
Model Type (sq. ft.) Pre-Filter Filter FS-5 or FS -22
04160 Manual 200 ft204922 04912 04810 904004100
04161 AirSmart™200 ft204922 04912 04810 904004100
04162 Manual 350 ft204923 04913 04810 904004100
04163 AirSmart™350 ft204923 04913 04810 904004100
About Your Air Purifier
The air purifier functions as an
air cleaner by helping to disinfect
airborne bacteria and removing
particulates from the air.
The air is cleaned in three stages:
1. A fan draws air through the intake
grille on the front of the air purifier.
Then it passes through the carbon
pre-filter which traps large dust
particles and reduces odors.
2. The white HEPA filter then removes
particles as small as 0.3 microns
from the air at 99.97% effectiveness.
3. The clean air is then exposed to
germicidal-grade ultraviolet light to
reduce the level of airborne bacteria,
molds, and viruses. The purified air is
then released through the outlet grille
on the top of the unit.
* Each air purifier is designed to filter the room five times per hour at high
speed. Factors such as room shape and ceiling height can affect this rate.
It is normal that the air flow will be reduced as the filters become clogged.
See “Checking the Filters” on page 13 for more information.
To Order Replacement Parts
Replacement bulbs may be available where the air purifier was purchased or
can be obtained directly from Hamilton Beach.

5
Know Your Air Purifier
Parts and Features
1. Outlet Grille
2. Ultraviolet (UV) Bulb
3. Control Panel
4. AirSmart™Sensor*
5. UV Starter
6. UV Bulb Check Window
(not shown – see page 8 for location)
7. Filter Check Gauge
8. Air Sensor Cleaner*
9. HEPA Filter
10. Carbon Pre-Filter
11. Intake Grille
* Available on AirSmart™models only.
Manual control models do not include
these features.

6
How to Assemble and Use
IMPORTANT: Your Hamilton Beach air purifier is designed for easy use and
maintenance. Make sure that the UV bulb, HEPA filter, and carbon pre-filter are
properly installed before use.
Selecting the Proper Location
To prevent the risk of personal injury or damage to the air purifier and provide
the best possible performance of your air purifier, follow the placement
guidelines below:
DO NOT:
• Do not stand, sit, or place any
objects
on the air
purifier. It is
not designed
to support
additional
weight.
• Do not block the air intake and
outlet grilles with drapes, curtains,
or blinds. This may cause reduced
performance.
• Do not use in a kitchen, garage, or
area with grease, oil or chemicals
such as solvents or insecticides.
• Do not place on or near heat
sources such as stoves, radiators,
or heaters, or in direct sunlight.
• To reduce electrical noise and
interference, do not place on or near,
or plug into the same outlet as TVs,
baby monitors, or cordless phones.
DO:
• Place the air purifier on a flat, stable
surface.
• Place the air purifier near an electrical
outlet where it is out of the way.
Make sure that the air purifier and
the cord do not present tripping
hazards.
• Select a central location with
adequate air circulation.
• Turn off and unplug the air purifier
before moving or servicing it, or if it
will not be used for several days.
• Route the electrical cord clear of
furniture to prevent damage from
pinching.
Before First Use
Be sure to remove all packing materials.
The filters and UV bulb are packed in
plastic bags inside the air purifier for
shipping.
Refer to pages 7 to 9 for unpacking
and installation instructions.

7
NOTE: The carbon pre-filter should be
replaced approximately every three
months.
Remove the intake grille by carefully
pulling the upper two side tabs away
from the body of the air purifier and
lifting up.
Unfold and flatten out the black
carbon pre-filter. Attach the four
corners of the carbon pre-filter
to the four hook fasteners on the
HEPA filter.
Locate the black carbon pre-filter.
It will be folded inside a plastic bag.
Remove and discard the plastic bag.
Installing the Carbon Pre-Filter
Insert the two tabs on the bottom of
the intake grille into the holes on the
bottom ledge of the air purifier.
Pivot the intake grille into place and
lightly press on the upper corners of
the grille to snap it into place.
NOTE: The air purifier has a safety
switch that prevents operation if the
intake grille is not properly installed.
DO NOT attempt to override or
disable this safety switch.
1
2
3
4

8
Installing the UV Bulb
Open and remove the outlet grille
by pulling up on the handle on the
upper back of the air purifier.
Remove the packaged UV bulb from
inside the air purifier. Be careful not to
touch the glass part of bulb. Handle
by metal ends only. Oil from fingertips
on the glass bulb will shorten the life of
the bulb. Carefully unpack the bulb and
discard the packaging.
NOTE: Make sure no loose packing
material remains inside the air purifier.
Make sure the unit is unplugged.
Starting with one end of the bulb, then
the other, gently insert the metal pins
on the bulb into the white slotted socket
one pin at a time.
NOTE: Only one pin will fit in the socket
at a time. DO NOT force the pins into
the socket—you could break the bulb.
1
2
3

9
Once the ends of the bulb are
completely inserted into the socket,
rotate the bulb a quarter turn until it
locks into place.
Insert the two center tabs on the front
of the outlet grille into the middle slots
on the front of the opening. Pivot the
grille down toward the back of the air
purifier.
Press lightly down on the back
corners of the outlet grille to snap
it into place.
NOTE: The air purifier has a safety
switch that prevents operation when
the top outlet grille is not properly
installed. DO NOT attempt to override
or disable this safety switch. See the
Germicidal Light Hazard Warning on
page 3.
Installing the UV Bulb (continued)
4
5
6

10
Setting the Controls – Manual Control Models
1. Germicidal UV Button – Turns on
the germicidal UV lamp to reduce
harmful bacteria from the filtered air.
When this button is on, a bluish glow
should be visible through the UV
bulb check window on the top of
the unit.
NOTE: The light will not come on if
the fan is turned off.
2. UV “On” Indicator – Lights when
the germicidal UV lamp is on.
3. Power On Indicator – Lights when
unit is on.
Plugging in the Air Purifier
WARNING: To reduce the risk of
electrical shock, never plug in the air
purifier while your hands are wet.
Always unplug the air purifier before
moving or servicing the unit.
NOTE: The polarized plug will only
fit in one direction—DO NOT try
to force the plug. If you are unable to
insert the plug into the outlet, try
reversing the plug. If the plug still does
not fit, contact a qualified electrician to
replace the obsolete outlet.
4. Fan Speed Knob – Turn the fan
speed knob to the desired setting.
There are four settings:
• Off
• WhisperClean™– Use for quiet,
nighttime operation or for constant
low-speed filtration.
• Medium – Provides a higher fan
speed; use for quickly filtering
dust, pollen, smoke, etc. from a
room.
• QuickClean™– Provides cleaning
during acute needs.

11
Setting the Controls – AirSmart™Models
1. Germicidal UV Button – Turns on
the germicidal UV lamp to reduce
harmful bacteria from the filtered air.
When this button is on, a bluish glow
should be visible through the viewing
window on the top of the unit.
NOTE: The light will not come on if
the fan is turned off.
2. UV “On” Indicator – Lights when
the germicidal UV lamp is on.
3. Pre-Filter Timer Reset Button
4. HEPA Filter Timer Reset Button
5. AirSmart™Display – When the air
purifier is first turned on, the
AirSmart™sensor will analyze the air
to determine the current air quality.
A bar will move back and forth
across the display panel until the air
quality is determined. This will take
about one minute. The sensor will
then continue to monitor and show
the air quality (poor, fair, or good) in
a bar graph in the display. If the fan
is set to Auto, the sensor automati-
cally adjusts the fan speed for the
most effective air purification.
The Display also has check marks
that will appear to indicate that it is
time to check the carbon pre-filter or
HEPA filter. See “Checking the
Filters” on page 13. Once the filters
have been checked, and if neces-
sary, replaced, press the recessed
RESET button with the end of a pen,
toothpick, or small nail. This will
reset the “timer-like” control.
6. Power On Indicator – Lights when
unit is on.
7. Fan Speed Knob – Turn the fan
speed knob to the desired setting.
There are five settings:
• Off
• WhisperClean™– Use for quiet,
nighttime operation or for constant
low-speed filtration.
• Medium – Provides a higher fan
speed; use to quickly filter dust,
pollen, smoke, etc., from a room.
• QuickClean™– Provides cleaning
during acute needs.
• Auto – Functions with the
AirSmart™sensor and automatically
selects the fan speed depending
on the air quality detected. This
is the normal setting for
continuous use.
AIR
QUALITY
Poor
Fair
Good
AUTO SELECTED
FAN SPEED
QuickClean™
Medium
WhisperClean™

12
How to Clean
Your air purifier is designed to provide years of trouble-free service with
minimal maintenance. The following instructions will help you maximize the life
and efficiency of your air purifier.
Cleaning the Air Purifier
• Wipe the enclosure, control panel,
and cord with a damp cloth or
sponge.
• The intake grille can be removed
and washed in warm, soapy water.
Do not place in dishwasher. Make
sure the grille is completely dry
before reinstalling.
• The outlet grille should simply be
dusted. It should not be immersed
in water.
• No part of the air purifier should be
placed in a dishwasher.
Cleaning the AirSmart™Sensor
On models equipped with the
AirSmart™sensor, it is recommended
to clean the sensor monthly.
1. Remove the air sensor cleaner from
the storage compartment behind the
intake grille (see item 8, page 5).
2. The sensor is located on the side of
the unit. Open
the sensor
compartment
(as illustrated),
then place
the air sensor
cleaner into
the sensor
opening.
3. Push the air sensor cleaner in and
out of the sensor opening several
times to clean the sensor lens.
4. Close the sensor compartment and
put the air sensor cleaner back in the
storage compartment. Replace the
intake grille. Make sure the sensor
door is fully closed. If it is not, the
sensor may not operate properly.
wWARNING
To reduce risk of electric shock:
• Always unplug before cleaning.
• Do not immerse in water or other liquid.
Sensor

13
Insert either end of the filter check
gauge into the recessed hole on the
top of outlet grille. Turn the fan on
QuickClean.™
The colored cylinder should float up
the filter check gauge. If it does not
move from the bottom of the gauge,
the filter(s) are clogged and need to be
replaced.
Checking the Filters
A special filter check gauge is included
with your air purifier to allow you to
check the condition of the filters. It is
stored in a compartment behind the
front intake grille. See item 7 on page
5 for location.
The HEPA filter should last approxi-
mately 12 months with continuous
use, less in areas with a high level
of airborne particles such as dust
or pollen.
The carbon pre-filter will last
approximately three months.
NOTE: You must reinstall and snap
the intake grille before checking the
filters with the gauge. The air purifier
will not operate if the grille is not in
place.
Filter(s) OK
Replace
Filter(s)
1
2

14
Replacing the HEPA Filter
The HEPA filter will normally last about
12 months before it must be replaced,
or approximately every fourth time the
carbon pre-filter is replaced.
If the filter check gauge indicates that
the filter requires replacement, it is
recommended that you first replace
the carbon pre-filter and then use the
filter check gauge to check the filter
again. If the colored cylinder still does
not float up the gauge, the HEPA filter
must also be replaced.
Turn off and unplug air purifier. Remove
the used HEPA filter by gripping the
sides and pulling outward, as shown.
Discard the used filter. It cannot be
cleaned.
Obtain a replacement HEPA filter.
Insert the unwrapped HEPA filter, hook
fastener side out, into the air purifier.
NOTE: Improper filter installation will
result in poor air filtration.
1
2

15
Replacing the UV Bulb
The UV bulb is designed to provide
approximately one year of continuous,
effective operation. After this time, the
bulb may remain illuminated, but its
effectiveness is greatly reduced.
For maximum germicidal protection,
replace the UV bulb when replacing
the HEPA filter, or if the UV bulb
check window does not glow when
the UV switch is on. The UV replace-
ment bulb cannot be purchased in
stores. Replacement bulbs may be
available where the air purifier was
purchased or can be obtained directly
from Hamilton Beach.
To Remove the UV Bulb:
Turn off and unplug the air purifier.
Open and remove the outlet grille by
pulling upon the handle on the upper
back of the air purifier.
Gently rotate the bulb a quarter turn in
either direction until it unlocks from the
socket. Pull the pins out the sides of
the socket, one end at a time.
To Install the New UV Bulb:
Refer to steps 3 through 6 on pages
8 and 9 to install the new UV bulb.
Be sure to discard the old UV bulb in
a safe and responsible manner in
accordance with any applicable local,
state, and federal regulations.
If the UV bulb check window still does
not glow, replace the starter.
Remember, oils from fingertips will
shorten the life of the bulb. Do not
touch the glass part of the bulb.
1
2

16
If the UV bulb does not light after
installing a new bulb, the starter
should be replaced. See page 4
for replacement parts.
Turn off and unplug air purifier.
Remove the intake grille and filters.
The starter is the small cylinder-shaped
part located behind the filter.
Turn the starter counterclockwise until
it unlocks, then pull it out. To install the
new starter, insert the starter and turn
clockwise. Replace filters and intake
grille.
Replacing the UV Starter
1
2
Starter

17
Reduced Air Flow or Poor Filtering
• The intake or outlet grille may be
blocked. Make sure nothing is in
front of or on top of the air purifier.
• The carbon pre-filter or the HEPA
filter may be clogged. Check the
filters with the filter gauge and
replace them, if necessary.
Germicidal UV Bulb Does Not Light
• Is the UV switch turned on?
• Is the fan running? The UV bulb will
not work unless the fan is on.
• The bulb may be burned out.
See “Replacing the UV Bulb” for
replacement instructions.
• The UV starter may need replacement.
See “Replacing the UV Starter” for
replacement instructions.
Troubleshooting Guide
The following section provides the solutions to many common problems and
questions. If your air purifier is not working correctly, review these solutions
first. If your problem is still not solved after reviewing this guide, call our toll-free
customer service number, listed on the front cover of this manual, for assistance.
The Air Purifier Will Not Turn On
• Are the intake grille and the outlet
grille installed and locked into place?
• Is the air purifier plugged into a
powered outlet?
• Is the fan speed knob turned on?
The Air Purifier Changes Speed
• AirSmart™models are designed to
sense the level of contaminants in the
air and adjust the fan speed to provide
the most effective air purification
possible. If the AirSmart™control is
set to Auto, it will automatically
change fan speeds to adjust for
changing air quality.

18
THREE-YEAR LIMITED WARRANTY
Hamilton Beach/Proctor-Silex, Inc. warrants this appliance to be free from defects
in material and workmanship for a period of three (3) years from the date of original
purchase, except as noted. There is no warranty with respect to the following, which may
be supplied with this appliance: carbon pre-filter, HEPA filter, UV germicidal bulb, or
starter. This warranty extends only to the original consumer purchaser and does not cover
damage from abuse, neglect, use for commercial purposes, or any other use not found in
the printed directions. HAMILTON BEACH/PROCTOR-SILEX, INC. EXPRESSLY
DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. ANY LIABILITY
HEREUNDER IS EXPRESSLY LIMITED TO THE REPAIR OR REPLACEMENT OF A
DEFECTIVE PRODUCT OR AN AMOUNT EQUAL TO THE PURCHASE PRICE PAID
THEREFOR, AND ALL CLAIMS FOR SPECIAL AND CONSEQUENTIAL DAMAGES ARE
HEREBY EXCLUDED. Some states or provinces do not allow this exclusion or limitation of
incidental or consequential losses, so the foregoing disclaimer may not apply to you. If you
have a claim under this warranty, DO NOT RETURN THE APPLIANCE TO THE STORE!
Please call our CUSTOMER SERVICE NUMBER. (For faster service please have model,
series, and type numbers ready for operator to assist you.)
CUSTOMER SERVICE NUMBERS
In the U.S. 1-800-851-8900
In Canada 1-800-267-2826
Web site address: www.hamiltonbeach.com
KEEP THESE NUMBERS FOR FUTURE REFERENCE!
This warranty gives you specific legal rights, and you may also have other legal rights
which vary from state to state, or province to province.
Customer Service
If you have a question about your air purifier, call our toll-free customer service
number. Before calling, please note the model, type, and series numbers and fill
in that information below. These numbers can be found on the back of the air
purifier. This information will help us answer your question much more quickly.
MODEL: ______________ TYPE: _______________ SERIES: _________________
Web site address: www.hamiltonbeach.com 9/00
840071100
HAMILTON BEACH PROCTOR-SILEX,INC.PROCTOR-SILEX CANADA,INC.
263 Yadkin Road
Southern Pines, NC 28387
Picton, Ontario K0K 2T0