Hamilton HA-1000 Manual

3143 Production DriveFairfield, Ohio 45014513-874-3733
Model HA-1000
with I/O controls
Installation and Service Manual

Important Notice:
This HA-1000 Unit requires CAT5 interconnection
Models that include the I/O control boards (E0873) are
interconnected from customer to teller unit with a single
CAT5 cable (E0889). This replaces the multi-conductor
cable used on previous versions.
Audio connections remain similar to previous models
requiring a separate multi-conductor cable (E0680)
connected between the customer unit and audio matrix.
Preoperational settings and inspections
The I/O control board requires jumpers and switches
to be properly set before operation. See Section below.
All Micro-Switches should be inspected for proper adjustment
and operation by manually moving the door and safety bar
before operating unit. Switches should be set to allow for
variations in the set-points due to temperature changes and/or
vibrations. This will insure that all adjustments and operations
are satisfactory.

HA1000 Switch Settings
The switches on the control boards are used to set functions and test operations. There
are three slide switches and one pushbutton switch located on the control boards. The
three slide switches are labeled #1, #2, and #3 while the fourth pushbutton switch
(SW4) is labeled “Carrier Recall”. Momentarily pressing SW4 recalls the carrier to
this end of the tube system.
Standard switch settings for Customer mounted control board
SW1 Switch 1: Blower Run Time Set. “Off” is normal setting. Switching “On”
enables blower “Time-Set” mode. See “Blower Run Time Set” for full
instructions on setting blower run times.
Activate “Turbine Test Mode” by holding SW4 while switching SW1
“On” if customer door is open and turbines are connected to this control
board. Send and teller call will activate the pressure and vacuum turbines.
If SW3 is turned on before SW1, the unit will enter “Door Test Mode”
which allows send and teller call buttons to operate the customer door
motor open and closed.
SW2 Switch 2: Turbine Mode. “Off” is normal setting with single stage
turbine. “On” is normal setting with multi-blower turbine systems.
SW3 Switch 3: Unit Selection. “Off” is normal setting for board mounted in
customer unit.
Standard switch settings for Teller mounted control board
SW1 Switch 1: Diagnostic Mode. “Off” is normal setting. Switching “On”
enables “Door Test Mode” which allows send and recall buttons to operate
the teller door motor open and closed.
Activate “Turbine Test Mode” by holding SW4 while switching SW1
“On” if teller door is open and turbines are connected to this control board.
Send and recall will activate the pressure and vacuum turbines.
SW2 Switch 2: Turbine Mode. “Off” is normal setting.
“On” is normal setting for CM2 teller only.
SW3 Switch 3: Unit Selection. This switch has been removed and permanently
fixed in the “On” position.

HA1000 Interconnection Cable
CAT5 Interconnect Cable Wiring
The I/O control board system requires an interconnect cable to connect the manual teller unit to the
control board located in the customer unit and/or the control board located in the teller unit to the
control board located in the customer unit. This cable is a standard category 5 (CAT5) cable,
Hamilton part number E0889, and terminated with male RJ-45 connectors on both ends. The
connectors should be wired in the straight through design as shown below on both ends. There are
commercially available testers that can be used to verify correct connector installation and function.
Wire
Pin #
Teller Connections
White/Orange
1
Spare
Orange
2
Teller Nigh Lock
White/Green
3
Teller Carrier Arrival
Blue
4
Teller Recall
White/Blue
5
Door Closed / Teller Send
Green
6
Common
White/Brown
7
RS485 A
Brown
8
RS485 B

Night Lock Switch on Over Head Teller
Night lock operation.
The night lock function is used to turn the lane off for the night or
whenever the lane will not be used. The night lock function will close the
customer unit and call the carrier inside, if needed, to prevent outside use
of the lane. If there is a video monitor connected to the control circuit
using Hamilton cable #E10036, the night lock function will also turn the
video monitor off for this lane. Note, if multiple lanes are installed, each
lane will have its own separate night lock switch.
Night lock switch
located under recall button.
The night lock switch is
shown pushed to the back
which is the normal run
position.
Pulling the switch forward
will put the lane in the night
lock mode.

Video Power Control
Note, Only used with Hamilton 5517 two-way video units.
E10036 Video Power Control Cable Installation
Used only for 5517 video units when pneumatic
tube system uses E0873-C I/O control boards.
TO I/O BOARD
TRIGGER SWITCHED
UNSWITCHED
POWER
VIDEO POWER RELAY BOARD
PART NUMBER E0883
I/O CONTROL BOARD
LOCATED IN CUSTOMER UNIT
PART NUMBER E0873-C
VIDEO POWER CONTROL CABLE CONNECTION INSTRUCTIONS
USE ONLY FOR 5517 AND 5517-SUN VIDEO UNITS USED WITH PNEUMATIC
TUBE SYSTEMS OPERATING WITH HAMILTON'S E0873-C I/O CONTROLS.
NOTE: CONNECTIONS MARKED TRIGGER ON E0883 VIDEO POWER
RELAY BOARD ARE NOT USED WHEN E10036 VIDEO POWER
CONTROL CABLE IS CONNECTED. CONNECTION TO THESE TERMINALS
WITH E10036 CABLE CONNECTED COULD RESULT IN DAMAGE TO
THE 5517 VIDEO UNIT OR E0873-C I/O CONTROL BOARD.
OPERATION: VIDEO POWER WILL BE CONTROLLED WITH THE PNEUMATIC
UNITS NIGHTLOCK SWITCH. WHEN THE UNIT IS IN NORMAL OPERATING
MODE, THE 5517 VIDEO UNITS MONITOR SHOULD BE SUPPLIED 12VDC
POWER THROUGH THE SWITCHED TERMINALS ON THE E0883 RELAY
BOARD. SWITCHING TO NIGHTLOCK MODE WILL AUTOMATICALLY
REMOVE THE 12VDC FROM THE SWITCHED TERMINALS ON THE E0883
RELAY BOARD AND SHUT DOWN THE PNEUMATIC TUBE LANE.
SWITCHED OUTPUT
TO VIDEO MONITOR
UNSWITCHED OUTPUT
TO VIDEO CAMERA
RY4
J15
J11
J6
RY6
J7
RY2 RY1
J4 J2
C1
J8
RY3
J13
BR1
J3
J12
JP1
C9
4
6
41
AC - CT - AC
OFF
5
62 3
Inputs 3-12
J7 Pin 6 - Common for relays 3 and 4 J9
J10
BR3
C15
TVS1
TVS10
J14
C3
C14
BR2
TVS9
L1
C17
RY5
C2
C5
TVS8
D9
C4
Lane Stat
Teller Send
Carrier Present
Teller Recall
Door Open
Door Closed
Link
Door Safety
Night lock
Remote Carrier
Spare
(Option)
Air Flow
T/R Call
Vid. Power
Send
Spare/Teller
Auto Close
Carrier Recall
Vacuum
Outputs
Pressure Closing Opening
Outputs
Mute Sw2 Sw1Sw3
Data Rec.
Mic
Inputs
Teller
Call
Inputs Inputs
Power
Firmware Version
E0873-C
E0873-T 1
2
3 9
7
8
SW4
JP3
SW3 - On = Teller Board
SW2 - Optional run mode
SW4 - Carrier Recall
SW1 - Carrier Time Set
D8 D7 TRIGGER INPUTS ARE NOT USED
WHEN E10036 VIDEO POWER
CONTROL CABLE IS CONNECTED
IMPORTANT
VIDEO POWER CONTROL CABLE
PART NUMBER E10036
12VDC POWER CABLE

HA1000 Blower Run-Time Set Procedure
The “blower run time” is set using switch number one (SW1), which is located on the
control board in the customer unit. The unit is shipped with a default time stored of about 3
seconds. This procedure will overwrite any existing times set in system. This time can be
reset as often as necessary. Power failure will NOT affect the times stored.
To restore default blower run times:
1) Turn power “OFF” to unit.
2) Turn SW1 “ON”.
3) Turn power “ON” to unit.
4) Return SW1 to “OFF”.
5) Default blower run time is restored.
The blower run time can be set with both directions of carrier travel using the same time or
in a three stage cycle. The three stage cycle includes individual times for the two directions
of carrier travel along with a third time for the carrier to free fall in the clear acrylic tube
after the blowers stop and before the customer door opens.
Setting procedure for blower run time. (Single time for both directions)
1) Restore default times as described above.
2) Before beginning, the carrier must be in customer unit with customer door open.
3) Turn SW1 to the “ON” position. (LED indicator will light)
4) Push and hold either “Customer Send” or “Teller Recall” button until carrier arrives
in the teller unit. Releasing button stores the time for this cycle.
Note: For systems with carrier arrival switches at both ends, when the carrier arrives
at the teller unit and activates the carrier arrival switch, the blowers will
automatically turn off.
5) Turn SW1 to the “OFF” position to store the cycle time for both directions.
Note: For systems with carrier arrival switches at both ends, the system will now run
until it arrives and activates the carrier arrival switches at both customer and teller.
Setting procedure for blower run time. (Three stage cycle time)
1) Before beginning, the carrier must be in customer unit with customer door open.
2) Turn SW1 to the “ON” position. (LED indicator will light)
3) Push and hold either “Customer Send” or “Teller Recall” button until carrier arrives
in the teller unit. Releasing button stores the time for this cycle.
4) Push and hold either “Teller Send” or “Teller Call” button until carrier arrives in the
clear acrylic tube on the customer unit. Releasing the button stores the time held for
this cycle. (Turbines will shut off, customer door stays closed)
5) When carrier lands in customer unit, press and release “Teller Call” button to open
the door. This stores a third time for carrier free fall time in the clear acrylic tubing.
Turn SW1 to the “Off” position for normal operation.

Blower Run Time Set with CM2 Motorized Teller Unit
The CM2 teller unit has a pressure switch that will act like a carrier arrival switch turning
off the turbine motors. The pressure switch should be activated after the carrier passes the
air relief valve in the teller bend turning off the turbines. The platform will remain closed
until the carrier lands and the pressure is equalized releasing the pressure switch. This
action is to ensure the platform does not open while the carrier is falling in the tube.
The “blower run time” is set using switch number one (SW1), which is located on the
control board in the customer unit. The unit is shipped with a default time stored of about 3
seconds. This procedure will overwrite any existing times set in system. This time can be
reset as often as necessary. Power failure will NOT affect the times stored.
Setting procedure for blower run time with CM2 Motorized Teller Unit.
1) Restore default times as described above.
2) Before beginning, the carrier must be in customer unit with customer door open.
3) Turn SW1 to the “ON” position. (LED indicator will light)
4) Push and hold the “Customer Send” button until carrier arrives in the teller unit. The
carrier will activate the carrier arrival switch, and the blowers will automatically
turn off.
5) Wait for the teller platform to drop open with the carrier. This will happen after the
carrier lands and pressure is equalized in the teller unit.
6) Push and hold the “Teller Call” button until carrier arrives in the clear acrylic tube
on the customer unit. Releasing the button stores the time held for this carrier travel
cycle. (Turbines will shut off when button is released, but the customer door will
stay closed)
7) After carrier lands in customer unit, press and release “Teller Call” button to open
the door. This stores a third time for carrier free fall time in the clear acrylic tubing.
8) Turn SW1 to the “Off” position for normal operation.

Customer Control Board Connections
TO AUDIO MATRIX
MICROPHONE SHIELD - 7
MICROPHONE POSITIVE (+) - 6
MICROPHONE NEGATIVE (-) - 5
TELLER CALL POSITIVE (+) - 4
TELLER CALL NEGATIVE (-) - 3
SPEAKER POSITIVE (+) - 2
SPEAKER NEGATIVE (-) - 1
J3 J2
J4
J4 INPUTS
DOOR AUTO-CLOSE - 1
COMMON - 2
SWITCHES
SWITCH 1
SWITCH 2
SWITCH 3
J13
MICROPHONE
CONNECTION
J12 - SPEAKER
CONNECTION
J8 - RJ45
INTERCONNECT
J7 OUTPUTS
NOT USED - 1
PRESSURE - 2
DOOR CLOSE - 3
NOT USED - 4
HOT, BLOWER MOTORS - 5
HOT, DOOR MOTOR - 6
NOT USED - 7
VACUUM - 8
DOOR OPEN - 9
POWER INPUT
24 VAC
CENTER TAP
24 VAC
J3 INPUTS
DOOR SAFETY (NC) - 1
COMMON - 2
TELLER CALL (NO) - 3
COMMON - 4
CUSTOMER SEND (NO) - 5
COMMON - 6
AUDIO
RY4
J15
J11
J6
RY6
J7
RY2 RY1
J4 J2
C1
J8
RY3
J13
BR1
J3
J12
JP1
C9
4
6
41
AC - CT - AC
OFF
5
62
3
Inputs 3-12
J7 Pin 6 - Common for relays 3 and 4 J9
J10
BR3
C15
TVS1
TVS10
J14 C3
C14
BR2
TVS9
L1
C17
RY5
C2
C5
TVS8
D9
C4
Lane Stat
Teller Send
Carrier Present
Teller Recall
Door Open
Door Closed
Link
Door Safety
Night lock
Remote Carrier
Spare
(Option)
Air Flow
T/R Call
Vid. Power
Send
Spare/Teller
Auto Close
Carrier
Recall
Vacuum
Outputs
Pressure
Closing
Opening
Outputs
Mute Sw2 Sw1Sw3
Data Rec.
Mic
Inputs
Teller
Call
Inputs Inputs
Power
Firmware Version
E0873-C E0873-T 1
2
3 9
7 8
SW4
JP3
SW3 - On = Teller Board SW2 - Optional run mode SW4 - Carrier Recall SW1 - Carrier Time Set
D8 D7
J2 INPUTS
DOOR OPEN SWITCH (NO) - 1
COMMON - 2
DOOR CLOSE SWITCH (NO) - 3
COMMON - 4
J14 OUTPUTS
1 - 12VDC +
2 - 12VDC -

Teller Control Board Connections (Not used with manual teller units)
J3 J2
SWITCHES
SWITCH 1
SWITCH 2
J8 - RJ45
INTERCONNECT
J7 OUTPUTS
NOT USED - 1
PRESSURE - 2
DOOR CLOSE - 3
NOT USED - 4
HOT, BLOWER MOTORS - 5
HOT, DOOR MOTOR - 6
NOT USED - 7
VACUUM - 8
DOOR OPEN - 9
POWER INPUT
24 VAC
CENTER TAP
24 VAC
J3 INPUTS
DOOR SAFETY (NC) - 1
COMMON - 2
RECALL (NO) - 3
COMMON - 4
SEND (NO) - 5
COMMON - 6
J2 INPUTS
DOOR OPEN SWITCH (NO) - 1
COMMON - 2
DOOR CLOSE SWITCH (NO) - 3
COMMON - 4
CARRIER PRESENT - 7
COMMON - 8
NIGHTLOCK (NO) - 9
COMMON - 10
RY4
J15 J6
J7
RY2 RY1
J2
C1
J8
RY3
BR1
J3
JP1
C9
4
6AC - CT - AC
OFF Inputs 3-12
J7 Pin 6 - Common for relays 3 and 4 J10
C15
TVS1
TVS10
C3
C14
BR2
TVS9
C2
C5
TVS8
C4
Lane Stat
Teller Send
Carrier Present
Teller Recall
Door Open
Door Closed
Link
Door Safety
Night lock
Remote Carrier
Spare
(Option)
Air Flow
T/R Call
Vid. Power
Send
Spare/Teller
Auto Close
Carrier
Recall
Vacuum
Outputs
Pressure
Closing
Opening
Outputs
Mute Sw2 Sw1Sw3
Data Rec.
Mic
Inputs
Teller
Call
Inputs Inputs
Power
Firmware Version
E0873-C E0873-T 1
2
3 9
7 8JP3
SW3 - On = Teller Board SW2 - Optional run mode SW4 - Carrier Recall SW1 - Carrier Time Set
D8 D7

Additional Functions of E0873
Door Auto-Close Option
There is a jumper on the customer control board that can be placed across pins #1 and
#2 on the J4 input connector that will enable the door auto-close feature. This optional
feature when activated by this jumper closes the customer door after three minutes of
no activity with the unit. After the door has auto-closed, pressing either the send or
teller call buttons will re-open the door for the customers.
Microphone Muting:
The E0873 control board can be set-up to mute the microphone during blower
operation with certain systems that have the blowers located close to the microphone in
the customer unit. The control board can also be set-up not to mute the customer
microphone during blower operation for systems that are not affected by the blowers.
1) Recall carrier to customer unit. (Press SW4 “Recall” located on control board)
2) Press and hold SW4 and press the teller call button on customer unit. The output
LED for microphone mute will flash.
One flash = the microphone is set to mute.
Two flashes = the microphone is set to NOT mute.
(Note: the input LED for the teller call button will light when the button is
pressed. This is NOT the output LED for microphone mute and therefore
NOT the LED that will signal the setting of microphone muting.)
3) Repeat step #3 to toggle between settings as needed.
(Note: SW4 and teller call must be released to toggle setting.)
4) System is now functional as normal with the new setting for muting the microphone.

Additional Functions of E0873
Air Flow Kit P/N B10012
Airflow operation:
The E0873 control board can be set-up to run an airflow kit for reducing condensation
buildup in the tubes. Note: A separate airflow kit must be added to the tube system for
this function to operate. The airflow function runs the pressure turbine motor on a
larger 24VAC transformer. The airflow function is triggered five minutes after the
customer has sent the carrier inside or the teller has recalled the carrier. The airflow
function is signaled by a LED light on the control board labeled “Airflow”. When this
LED is on, the airflow relay should be energized. When this relay is energized, the
120VAC power and neutral are disconnected from the pressure motor and the 24VAC
power and neutral are connected. The airflow operation will be automatically
interrupted if the tube system is activated.
The airflow function can be turned on or off depending on the weather and need.
1) Recall the carrier to the customer unit. (Make sure customer door is open)
2) Press and hold the carrier recall button (SW4) on the control board while
pressing the customer send button on the customer unit.
The airflow LED indicator will flash to indicate if the airflow function is on or off.
One flash = ON, Two flashes = OFF
Note: to toggle the function on and off, both SW4 and customer send must be released.

Troubleshooting the E0873
Motorized Door Test (Automatic):
1) Disconnect the interconnection cable from the board.
2) If the door is open, turn SW3 “ON”, if door is closed, turn SW3 “OFF”.
3) Cycle power “OFF” and back “ON”.
4) Door should open or close depending on the setting of SW3.
5) Repeat test in both directions and on both tube stations if applicable.
Motorized Door Test (Manual):
1) Turn SW3 “ON” if not already “ON”
2) Turn SW1 “ON”
3) Send and Call or Recall activates the door manually. Releasing the button stops the
door as well as tripping the limit switches.
4) Turn SW1 “OFF” and SW3 “OFF” for customer or “ON” for teller for normal
operation.
Blower Run Test:
1) Test is performed on terminal that turbines are controlled from. This could be on
either customer or teller station on a two board system.
2) Recall carrier to station that has turbines connected so that door will open.
3) Hold SW4 while switching SW1 “ON”.
4) Pressing send and teller call or recall will activate the pressure and vacuum turbines.
5) Turn SW1 “OFF” to return to normal operation.
Restore Default Blower Run Times:
1) Turn power “OFF” to unit.
2) Turn SW1 “ON”.
3) Turn power “ON” to unit.
4) Return SW1 to “OFF”.
5) Default blower run time is restored.

RY_T9A-5
RY5
+12V_I GND
P1 P2
S1 S2 S3
24V
T1
9 6 3 7 8
10
2 1 4 5
J2
6 3 2 1 4 5
J3
3
2
1J13
5 2 3 1 4
J10
2 4 3 1
J9
2 3 1 4
J4
+12V_I
JP3
RY_THERM
1
13 32 2
J15
+12V_I
GND
RY_MONITOR
20A
ACC
JP1 JUMPER 1: MULTIPLE BOARD JUMPER. JUMPER "ON" FOR NORMAL
OPERATION WITH MANUAL TELLER UNIT. JUMPER "OFF" ONLY WHEN
USED IN DUAL CONTROL BOARD SYSTEMS.
JP2 JUMPER 2: REMOTE INPUT JUMPER. JUMPER "ON" FOR NORMAL
OPERATION WITH MANUAL TELLER UNIT. JUMPER "OFF" ONLY WHEN
USED IN DUAL CONTROL BOARD SYSTEMS.
JP3 JUMPER 3: DOOR MOTOR AUXILARY THERMAL PROTECTION JUMPER.
JUMPER "ON" FOR NORMAL OPERATION IN ALL UNITS EXCEPT HA33. JUMPER "OFF" ONLY IF THE DOOR MOTOR HAS AUXILIARY
CONNECTIONS FOR THERMAL PROTECTION (HA33 ONLY).
GNDEARTH
EARTH
24_AC 24_AC_NEUT
1
13 32 2
J6
3A
NEUT
RY_AIR 24_AC_NEUT 24_AC
2 3 5 6 8 1 4 7
J8
RJ45JACK
5 2 4 3 6 1
J11
24
3 51
RY_T9A-5
RY6
4 5 3
8
1
7 6 2
- +
RY9
C2C1
Power Switch
C2C1
Customer Send Switch
C2C1
Teller Call Button
C2 C3
C1
LS3
1 2
J12
24
3 51
C2 C3
C1
C2 C3
C1
24
1
3
- +RY4
RY_T9A
4 5 3
8
1
7 6 2
- +
RY10
5 2 6 3 4 7 1
J5
C2 C3
C1
LS2
24
1
3
- +RY2
RY_T9A
24
1
3
- +RY1
RY_T9A
8 5 2 7 4 3 6 1 9
J7
24
1
3
- +RY3
RY_T9A
Vacuum
Pressure
24VAC POWER
MICROPHONE
SPEAKER
CABLE CONNECTIONS MATRIX AUDIO
J51
7 4 3 6 2 5
SHLD MC- TC+ SP+ SP- MC+ TC-
= DEFAULT SETTING
ON = MULTI-MOTOR / OFF = SINGLE MOTOR ON = TIMING MODE / OFF = RUN MODE ON = TELLER / OFF = CUSTOMER
NEUTRAL
60HZ 120VAC
Date :Drawing Number :
Rev - 1 Rev - 2
MODEL HA-1000 CUSTOMER UNIT
ELECTRICAL DIAGRAM
WITH I/O CONTROL E0873
1/22/0899-977
MC-
MC+
Off
SHLD MC- TC+ SP+ SP-
SP+
SW2 SW1 SW3
SHLD
On
MC+
SP-
TC-
Input 2 Input 5 Input 6 Input 9 Input 1 Input 3
E0873 Board
Input 4 Input 7 Input 8 Input 10
TURBINE MODE BLOWER RUN TIME SET UNIT SELECTION
Input 1: Door Open Input 2: Door Close Input 3: N/A Input 4: N/A Input 5: N/A Input 6: Door Safety Input 7: Call Button Input 8: Send Button Input 9: Optional auto door close Input 10: N/A
J7-1: Pressure Motor J7-2: Pressure Motor J7-3: Close Customer Door J7-4: Common for blower motors J7-5: Common for blower motors J7-6: Common for Door Motors J7-7: Vacuum Motor J7-8: Vacuum Motor J7-9: Open Customer Door
Local Turbine
DOOR OPEN LIMIT SWITCH DOOR CLOSE LIMIT SWITCH
BAR SWITCH DOOR SAFETY
LS5 LS4
TS#1 TS#4
TS#5
TS#6
TS#4
TS#2
TS#3
TS#3
Customer Door
Capacitor
7.5mfd
RJ45 INTERCONNECT
RS485 B RS485 A Teller Send Button Night Lock (input 5) Teller Recall Button Spare (input 10) Comm line to remote board (+12V_I) Teller Carrier Present (input 4)
JP2
JP1
JP3
Logic Wiring Detail

Model HA-1000 with I/O controls.
Installation and Service Manual