HanleyLED PHOENIX NRG BAR User manual

1.30.18
• Game Saving Solution, made with High Eciency Everything!
• Exceptionally Bright: 69% Brighter Output
• Most Versatile & Cost Eective Cabinet LED Bar!
• Phoenix Lens for more space between bars
• Can be cut to size
• Ideal for New Construction or HO Lamp Replacement
• 24volt system
• Ships in compact boxes for easy drop-shipping anywhere!
• Guaranteed Life over 50,000 hours
• DIY Layout Tool at hanleyledsolutions.com
(Available in English, Spanish and French)
Want to make your shop Highly Ecient, too?
Reduce install mistakes and improve eciency by transforming your shop with our 24volt System. With our 24volt PhxNRG MODULES,
our 24volt PhxNRG BARS & 24volt Wing Span products, you only need 24volt Hanley Premium Power Supplies stocked in your shop.
LM79
LM80
L70:5+ YEARS
7 5
GENERAL PURPOSE
RETROFIT SIGN
CONVERSION
FOR USE ONLY IN
ACCORDANCE WITH KIT
INSTRUCTIONS
KIT IS COMPLETE ONLY WHEN ALL PARTS
REQUIRED BY THE INSTRUCTIONS ARE PRESENT

2
READ THESE INSTRUCTIONS COMPLETELY AND CAREFULLY
24v Power Supply
Tools required:
Components:
• Retrot (RF) Connector is already screwed onto ends
• Simply remove screw & cap for new construction signs
• PhoenixNRG Bars come with a 1 ft whip
NOTE:
All materials removed
must be disposed of
in accordance with
applicable local, state,
and federal laws.
WARNING check polarity: All connections must be WHITE-TO-RED (+) and BLACK-TO-BLACK (-).
Reverse polarity connections may damage the LEDs and will void product warranty.
Caution: Turn o power to sign before inspecting or removing existing light source.
Power must remain o while installing the Concorde Cabinet System.
Screwdriver Electric Drill Tape Measure
BEFORE YOU BEGIN
Determine your light bar mounting method. Are you using pre-existing sockets to mount?
If so, Retrot Connectors are already attached to the PhoenixNRG Bars. For a new
construction simply remove screw & cap.
Phoenix NRG Bar
1 ft whip
Item Bars Per Box Bars Per Case
HPEB-2S24 3 12
HPEB-2S30 3 12
HPEB-2S36 3 12
HPEB-2S42 3 12
HPEB-2S48 3 12
HPEB-2S60 2 8
HPEB-2S64 2 8
Item Bars Per Box Bars Per Case
HPEB-2S72 2 8
HPEB-2S84 2 8
HPEB-2S96 2 8
HPEB-2S108 2 8
HPEB-2S117 28
HPEB-2S120 2 8

RETROFIT INSTALLATION GUIDE
This guide is designed to aid in the installation of HanleyLED’s Phoenix NRG Bar. Skilled trades people that are familiar with general
construction, electrical, and sign installation techniques should do the installation. Licensed electricians should provide all installation
and hook-up of both the primary and secondary input/outputs of the HanleyLED power supply. All installation and hook-up should
be done in accordance with all National and Local codes and permits. In no way is this document intended to construe warranty or
tness of use of the products described, nor is it intended to provide safety instruction for those installing the product.
Step 1
Remove existing neon or uorescent bulbs by having a licensed electrician disconnect and remove the neon transformers or
uorescent ballasts. Remove existing neon and standos or uorescent lamps. Leave uorescent sockets in cabinets with leads
disconnected. This should leave an empty channel letter or cabinet.
Step 2
Using a non- oil based cleaner, clean the back surfaces of the channel letter or cabinet where the LED modules will be mounted.
This is an important step for good adhesion of HanleyLED modules mounting tape.
Step 3
Installer should examine all parts that are not intended to be replaced by the retrot kit for damage and replace any damaged
parts prior to installation of the retrot kit. Do not make or alter any open holes in an enclosure of wiring or electrical
components during kit installation. Any existing holes in the letters or cabinet that will not be used in the installation of HanleyLED
modules should be patched to avoid water damage. Openings smaller than ½”diameter may be sealed with the appropriate
amount of rated caulk or sealant. Openings larger than ½”should be patched using an aluminum or zinc coated steel patch with
rivets and sealant.
Step 4
Proceed with the appropriate HanleyLED module installation guide for your specic product.
THE FIELD INSTALLATION OF THIS RETROFIT SYSTEM INTO A SIGN IS SUBJECT TO THE
ACCEPTANCE OF LOCAL INSPECTION AUTHORITY.
CAUTION: TURN OFF POWER TO THE SIGN BEFORE INSPECTING OR REMOVING EXISTING LIGHT
SOURCE. THE POWER MUST REMAIN OFF WHILE INSTALLING THE LED RETROFIT KIT.
NOTE: ALL MATERIALS REMOVED MUST BE DISPOSED OF IN ACCORDANCE WITH
APPLICABLE LOCAL, STATE AND FEDERAL LAWS.
Phoenix NRG Bar
Prepping the Channel Letter or Cabinet
Tools Required:
• Wire cutter & strippers
• Measuring tape
• Marking pens
• Drill
• Standard hardware and supplies in addition to the HanleyLED modules
installation guides (UL listing may be required on certain items)
Installation Guide | www.hanleyledsolutions.com | 800.542.9941
3

4
Light Bar Dimensions
Your Phoenix NRG bar is ready to go out of the package. Simply open the hinge and snap your bar into existing lamp sockets
for retrots, or screw directly into existing structure for new installs. NO PEELING AND STICKING OF MODULES REQUIRED!
HPEB-2S24, HPEB-2S30, HPEB-2S36, HPEB-2S42, HPEB-2S48
Item LED Lamp Cross Reference Module QTY Per Bar Watts (w) Lumens (lm) Actual size (in)
HPEB-2S24 F24HO 6 6.6 1122 21”
HPEB-2S30 F30HO 8 8.8 1496 27”
HPEB-2S36 F36HO 10 11 1870 33.1”
HPEB-2S42 F42HO 12 13 2210 39.1”
HPEB-2S48 F48HO 14 15 2550 45”
HPEB-2S60 F60HO 18 20 3400 57”
HPEB-2S64 F64HO 20 22 3740 61.1”
HPEB-2S72 F72HO 22 24 4080 69”
HPEB-2S84 F84HO 26 29 4930 81”
HPEB-2S96 F96HO 30 33 5610 93”
HPEB-2S108 F108HO 34 37 6290 105”
HPEB-2S117 F117HO 36 40 6800 114”
HPEB-2S120 F120HO 38 42 7140 117”
Installation Guide | www.hanleyledsolutions.com | 800.542.9941
HPEB-2S60, HPEB-2S64, HPEB-2S72, HPEB-2S84
HPEB-2S96, HPEB-2S108, HPEB-2S117, HPEB-2S120
ALL PHOENIX NRG BAR SIZES
10/30/2019

150w
24v Power Supply
Please connect the ‘+’ and ‘-’ of the
PhoenixNRG Bar to those of the power
supply output correctly.
5
Layout Guidelines
Power Supply Load Chart & Cascading (Phoenix NRG bars in a series) Information Guidelines
Double-sided light
box depth (inch)
Item Maximum space
between bars (inch)
Comments
9
Phoenix NRG Bars
by HanleyLED
12 Lightbox size: 47”x 67”
Tested with 3/16”
7328 white acrylic
12 15
18 20
24 22
Item Watts/Bar Power Supplies (24v) Cascading/Run
Information
60w
H60W-PPS524V
H60W-PPSEM24V
100w
H100W-PPS524V
H100W-PPSEM24V
150w
H150W-PPS524V
H150W-PPSEM24V
240w
H240W-PPS524V Max Series Wired
Max Number of Phoenix NRG bars Per Power Supply
HPEB-2S24 (F24HO) 6.6w 9 15 22 36 N/A
HPEB-2S30 (F30HO) 8.8w 6 11 16 24 N/A
HPEB-2S36 (F36HO) 11w 5 9 12 20 N/A
HPEB-2S42 (F42HO) 13w 4 7 10 16 N/A
HPEB-2S48 (F48HO) 15w 4 6 10 16 N/A
HPEB-2S60 (F60HO) 20w 3 5 6 12 N/A
HPEB-2S64 (F64HO) 22w 2 4 6 8 N/A
HPEB-2S72 (F72HO) 24w 2 4 6 8 N/A
HPEB-2S84 (F84HO) 29w 2 3 5 8 N/A
HPEB-2S96 (F96HO) 33w 1 3 4 4 N/A
HPEB-2S108 (F108HO) 37w 1 2 4 4 N/A
HPEB-2S117 (F117HO) 40w 1 2 2 4 N/A
HPEB-2S120 (F120HO) 42w 1 2 2 4 N/A
Installation Guide | www.hanleyledsolutions.com | 800.542.9941
108” PhoenixNRG Bar Example (HPEB-2S108)

6
Installation Guide | www.hanleyledsolutions.com | 800.542.9941
Warranty
Cautions
Troubleshooting
Model No. Warranty Period
HPEB-2S24 · HPEB-2S30 · HPEB-2S36 · HPEB-2S42 · HPEB-2S48 · HPEB-2S60 · HPEB-2S64
· HPEB-2S72 · HPEB-2S84 · HPEB-2S96 · HPEB-2S108 · HPEB-2S117 · HPEB-2S120
7 year (product), 5 year (labor)
Note: Above warranty period is only for products which are used inside of waterproof light box, and valid only when used
as a system with HanleyLED Premium Power Supplies.
Cautions for installation and use:
- Make sure the installing surface is clean and suitable for sticking prior to installation
- Inadequately connecting the‘+’and‘-’of module to those of power supply output might ruin your product
- Full attention should be paid to wire polarity when connecting two or more strings of the product during installation
- The maximum cascade length is 142inch[3600mm]; not recommended to exceed this cascading length
- Standard operating temperature: -40° to 60°C
Cautions for selection of other parts:
- Please ensure that the output voltage of using power supply is DC (24±5%)V, and the rated power supply is recommended to underload by 20%.
(HanleyLED “PPS5” and“PPSEM”Power Supplies can be loaded to 100% if absolutely needed with no eect to warranty)
- During installation, please ask qualied person to count and select the suitable cable according to the diameter and length of wire when
the connecting cable needs to be extended, otherwise, low input voltage to product may occur, or re hazard due to overheated cable
- Prohibited to use any acid or alkaline glue to x this product
Malfunction & Solutions
Malfunctions Possible Causes Solutions
All LEDs
do not work
The power supply did not connect to
power grid Power on
No electricity due to short-circuit of
external power supply. Remove the malfunction caused by short-circuit, power on again
The wires of the bar connect to power
supply output reversely Check the connection and ensure the wires are connected correctly
Part of LEDs
do not work
Part of power supplies do not have output Check the power supply system
Part of the bar wires have malfunction
Brightness of LEDs
is weak or uneven
0verloaded power supply Replace it with higher power supply
The power loss of power circuit is huge or
the power loss to each existing circuit
Ensure working voltage of bars is within ±5%V of rated voltage.
(1.Shorten the length of wires between the rst bar and power
supply or replace with wires with bigger diameter; 2. Ensure the
cascading qty of string is less than or equal to the allowed maximum
cascading qty, and each bar cascading qty is well-balanced.)
Too many bars in series/cascade Lessen the cascading qty for bar and ensure the qty for each
electrical circuit is within the maximum cascading qty
LEDs are blinking Poor wiring connections Check all wiring connections immediately
Failures in power supply Replace power supply
WARNING – Risk of re or electric shock. LED Retrot Kit installation requires knowledge of sign electrical systems. If not qualied, do not attempt installation.
Contact a qualied electrician.
WARNING – Risk of re or electric shock. Install this kit only in host signs that have been identied in the installation instructions and where the input rating of the
retrot kit does not exceed the input rating of the sign
WARNING – Risk of re or electric shock. Installation of this LED retrot kit may involve drilling or punching of holes into the structure of the sign. Check for
enclosed wiring and components to avoid damage to wiring and electrical parts.
WARNING – To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects.
Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation.
Only those open holes indicated in the photographs and/or drawings may be made or altered as a result of kit installation.
Repair and seal any unused openings in the electrical enclosure. Openings greater than 12.7 mm (1/2 in.) diameter require a metal patch secured by screws or
rivets and caulked with non-hardening caulk. Smaller openings may be sealed with non-hardening caulk.