Harbor Freight Tools 47870 User manual
ELECTRIC SCOOTERELECTRIC SCOOTER
ELECTRIC SCOOTERELECTRIC SCOOTER
ELECTRIC SCOOTER
WITH SEAWITH SEA
WITH SEAWITH SEA
WITH SEATT
TT
T
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http://www.harborfreight.com
Copyright © 2002 by Harbor Freight Tools®. All rights reserved. No portion of
this manual or any artwork contained herein may be reproduced in any shape or
form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353
47870
®
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Specifications
Save This Manual
You will need the manual for the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice with this
manual. Write the invoice number on the inside of the front cover. Keep the manual and
invoice in a safe and dry place for future reference.
Safety Warnings and Precautions
WARNING: When using tool, basic safety precautions should always be followed to
reduce the risk of personal injury and damage to equipment.
Read all instructions before using this tool!
1. Observe area conditions. Do not use Electric Scooter in damp or wet locations.
Don’t expose to rain.
2. Keep children away. Children must never be allowed to use the Electric Scooter.
Minimum age for use is 16 years.
3. Store idle equipment. When not in use, the Electric Scooter must be stored in a dry
location to inhibit rust. Always lock up and keep out of reach of children.
4. Do not force Electric Scooter. It will do the job better and more safely at the rate for
which it was intended. Do not use inappropriate attachments in an attempt to exceed
its capacity.
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5. Do not modify the Electric Scooter and do not use it for a purpose for which it was not
intended.
6. Dress properly. Always wear protective safety clothing when riding, to include, but not
limited to: helmet, padded hand protection, knee and elbow pads, and full foot
protection. Be aware that most injuries are caused by falling off the scooter.
7. Do not overreach. Keep proper footing and balance at all times. Do not reach over or
across while driving. Keep both hands on the handle bars at all times.
8. Disconnect power. Unplug charger when charging is complete.
9. Avoid unintentional starting. Be sure the keylock is in the Off position, and the key
removed, when not in use. Do not carry the Electric Scooter with your finger on the
accelerator.
10. Stay alert. Watch what you are doing, use common sense. Do not operate when you
are tired. Never use near steps, sloped driveways, near or on roadways, alleys,
swimming pool areas, ledges, drop-offs, or near bodies of water.
11. Check for damaged parts. Before using any equipment, any part that appears
damaged should be carefully checked to determine that it will operate properly and
perform its intended function. Check for alignment and binding of moving parts; any
broken parts or mounting fixtures; and any other condition that may affect proper
operation. Any part that is damaged should be properly repaired or replaced by a
qualified technician. Do not use if the On/Off Switch does not operate properly.
12. Replacement parts and accessories. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use accessories
intended for use with this tool. Approved accessories are available from Harbor
Freight Tools.
13. Do not operate if under the influence of alcohol or drugs. Read warning labels on
prescriptions to determine if your judgment or reflexes are impaired while taking
drugs. If there is any doubt, do not operate the scooter.
14. Maintenance. For your safety, service and maintenance should be performed
regularly by a qualified technician.
15. Battery safety. Use only sealed, rechargeable, deep-cycle batteries.
16. Obey all local traffic laws. Typically, electric scooters can be used where bicycles
are allowed, but you should become familiar with local laws and ordinances regarding
use.
17. Do not use at night. Never use the Electric Scooter at night.
18. Use caution making turns. While riding, never make sharp turns then suddenly apply
the brakes. You could fall of the Electric Scooter.
19. Riding areas. Ride the Electric Scooter on smooth, paved surfaces without traffic.
Avoid streets, hills, or surfaces with water, sand, gravel, or dirt. The electric Scooter is
not intended to be used off-road.
20. Stop with caution. Do not stand while applying the brake.
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Warning: The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be under-
stood by the operator that common sense and caution are factors which cannot be
built into this product, but must be supplied by the operator.
Unpacking
When unpacking, check to make sure the following parts are included.
If any parts are missing or broken, please call Harbor Freight Tools at the number on the
cover of this manual as soon as possible.
T Tube (15)
Upper Seat Tube (19)
Quick Lug (8)
Took Kit (26)
Charger Unit (25)
Quick Lug (8)
Quick Lug (8)
Bottom Seat Tube (21)
Brake Handle (14)
Throttle Handle (13)
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Assembly
1. Place the Electric Scooter upright and set the kickstand.
2. Insert the T Tube (15) into the Front Fork (17) and engage the Lock Button (16). Tighten
the Quick Lug (8). The T Tube handle bar should be perpendicular to the Tire.
For safety, the Quick Lug must be very tight. If it does not clamp tightly, open the clamp
and tighten its hex screw with the Allen wrench, then close again.
3. Insert the Brake Handle (14) into the left hole of the T Tube and lock in place with its
Lock Button.
4. Insert the Throttle Handle (13) into the right hole of the T Tube and lock in place with
its Lock Button.
5. Insert the Upper Seat Tube (19) into the Bottom Seat Tube (21) and lock in place with
its Lock Button. Tighten the Quick Lug (8). For safety, this must be very tight.
6. Using the wrenches supplied in the Took Kit (26), check and tighten all assembly
hardware, especially axle nuts and bolts, and brake cable attachments.
7. Adjust the handle bar height to just below your waist line.
8. Charge batteries as described under Operation.
Operation
WARNING: Do not ride the Electric Scooter without first reading and understanding all
the Safety Warnings and Precautions on pages 2 to 4. Also find and test the controls
before using.
1. Plug the battery Charger Unit (25) output cord into the Charge Socket (18) and tighten
in place.
2. Plug the Charger Unit line cord into the electrical outlet to begin charging.
Fully charge the battery for 6 to 8 hours before first using. Charge immediately after
each use. Subsequent charges should take 4 to 6 hours. Charge at least once a
month even if not used. Do not charge the battery for more than 12 hours. Do not
charge the battery in temperatures lower than 50 degrees F (10 degrees C).
3. When charging is complete, unplug the Charger Unit line cord from the electrical
outlet.
4. Remove the Charger Unit output cord from the Charge Socket (18) and store the
Charger Unit in a clean and dry location.
Note: Performance of this Electric Scooter may vary depending on variations in battery charge.
5. Insert the key into the Keylock (10) located on the lower-right side of the Electric
Scooter.
6. Raise the kickstand.
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7. Ride the Electric Scooter on a flat surface away from obstacles.
•Sit on the Electric Scooter. Readjust handle bar height if necessary.
•Turn the Key in the Keylock (10) to the On position.
•Grab the T Tube handle bar, and turn the Throttle Handle (13) toward you (counter-
clockwise) to accelerate. The Electric Scooter will move forward. Note: if you start
moving with a foot push, the battery charge will be extended.
•To stop, turn the Throttle Handle away from you (clockwise) and squeeze the left
Brake Handle (14) to stop.
Caution: The internal control circuit will shut down the motor when there is more than 30
amps of current draw. The motor circuit will reset itself in a few seconds. This may happen
when going up a steep hill that the motor force cannot handle. If this happens, immediately
apply the brake so you do not roll backward.
8. When you are finished riding, continue engaging the Brake Lever, release the Throttle
Handle, and get off the Electric Scooter.
9. Turn the key in the Keylock to the Off position and remove the key.
10. If you are transporting the Electric Scooter, disassembly the T Tube handle bar, and
the Upper and Bottom Seat Tubes.
Maintenance
Battery
1. Charge the battery after each use.
2. Charge the battery fully (4 to 6 hours).
3. To avoid accidents, charge the supplied battery only. Do not use a different charger
with this battery.
4. Do not expose the battery to rain or wet conditions.
5. To avoid damage of cable and plug, never pull the cable to disconnect the charger.
6. Do not use the charger if the cable or plug are damaged.
7. Repairs should be carried out by qualified technicians only.
8. Do not touch the battery poles with any conductive source.
9. Do not store the battery in a box with other metal objects.
10. Do not throw the batteries in a fire. Properly recycle.
11. Replace only with the same type of sealed lead acid or gell cell rechargeable, deep
cycle type batteries. Never mix different brands of batteries as they could have
different chemical reactions.
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Note: The Electric Scooter deck is removable for quick access to the Batteries (12). Loosen
the holding screws and slide the deck back two inches. The deck will now lift off the
scooter.
General
1. Check tire pressure before each ride. It should be 36 PSI.
2. Store the Electric Scooter in a clean and dry location.
4. Check tightness of all Clamp Locks on the Seat and Handle Bar, and all nuts and bolts
before using.
5. Have a qualified technician test and adjust brake pads periodically. Replace pads
when worn.
6. To remove a tire, first deflate the tire and remove the four hub bolts. Remove the inner
and outer tires and repair or replace.
Drive Belt Adjustment and Replacement
Periodic adjustment of the Drive Belt (5) will be necessary to maintain proper tension. If,
while accelerating, a popping sound is heard, the Drive Belt is slipping and immediate
adjustment is necessary. To adjust the Drive Belt:
1. Turn the Key in the Keylock to the Off position and remove the key.
2. Loosen the rear axle nut until the wheel can be moved back and forth.
3. Adjust the Pull Yard (2) to tighten the Drive Belt.
4. Retighten the rear axle nut.
5. Recheck Drive Belt tension.
6. To replace the Drive Belt, the rear Tire needs to removed completely.
Troubleshooting
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Parts List
NOTE: Some parts are listed and shown
for illustration purposes only and are not
available individually as replacement parts.
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PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL
AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY
REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO
MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS
OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES
THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Assembly Drawing
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