Harrington LX MINI PULLER User manual

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LX MINI PULLER
OWNER’S MANUAL
1/4 and 1/2 Ton Capacities
Effective: September 28, 2015
WARNING
This equipment should not be installed, operated or maintained by any person who has not read and understood all the contents of this manual.
Failure to read and comply with the contents of this manual can result in serious bodily injury or death, and/or property damage. Record the
hoist code, lot and serial number in the space provided below.
Product Code: Lot Number: Serial Number:
Table of Contents
1.0 IMPORTANT INFORMATION AND WARNINGS……………………………………………………………………………………………………… 1
2.0 TECHNICAL INFORMATION……………………………………………………………………………………………………………………………. 2
3.0 OPERATION ……………………………………………………………………………………………………………………………………………… 2
4.0 INSPECTION ………………………………………………………………………………………………………………………………………………3
5.0 MAINTENANCE ………………………………………………………………………………………………………………………………………….. 5
6.0 WARRANTY ………………………………………………………………………………………………………………………………………………. 6
7.0 PARTS LIST ………………………………………………………………………………………………………………………………………………. 6
1.0 Important Information and Warnings
1.1 Terms and Summary
This manual provides important information for personnel involved with the installation, operation and maintenance of this product.
Although you may be familiar with this or similar equipment, it is strongly recommended that you read this manual before installing, operating
or maintaining the product.
Danger, Warning, Caution and Notice –Throughout this manual there are steps and procedures that can present hazardous situations.
The following signal words are used to identify the degree or level of hazard seriousness.
DANGER
Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury, and
property damage.
WARNING
Warning indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury, and
property damage.
CAUTION
Caution indicates a potentially hazardous situation which, if not avoided, may result minor or moderate injury or
property damage.
NOTICE
Notice is used to notify people of installation, operation, or maintenance information which is important but not directly
hazard-related.
The operation of a hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30 standards, the use of a hoist is subject
to certain hazards that cannot be mitigated by engineered features, but only by the exercise of intelligence, care, common sense, and
experience in anticipating the effects and results of activating the hoist’s controls. Use this guidance in conjunction with other warnings,
cautions, and notices in this manual to govern the operation and use of your hoist.
1.2 Shall’s and Shall Not’s for Operation
WARNING
Improper operation of a hoist can create a potentially hazardous situation which, if not
avoided, could result in death or serious injury, and substantial property damage. To
avoid such a potentially hazardous situation THE OPERATOR SHALL:
•NOT use hoist before reading Owner's Manual.
•NOT lift more than rated load for the hoist.
•NOT operate hoist when it is restricted from forming a straight
line from hook to hook in the direction of loading.
•NOT use hoist with twisted, kinked, damaged, or worn chain.
•NOT use damaged hoist or hoist that is not working properly.
•NOT use the hoist to lift, support, or transport people.
•NOT lift loads over people.
•NOT use hoist with extension on lever handle.
•NOT remove or obscure the warnings on the hoist.
•NOT use load chain as a sling or wrap load chain around load.
•NOT use in a way that causes either hook to be side loaded.
•NOT apply the load to the tip of the hook or to the hook latch.
•NOT use hoist if hook latch is missing or malfunctioning.
•NOT apply load unless load chain is properly seated in the load
sheave.
•NOT use the hoist in such a way that could result in shock or
impact loads being applied to the hoist.
•NOT attempt to lengthen the load chain or repair damaged load
chain.
•NOT operate beyond the limits of the load chain travel.
•NOT operate hoist with missing/damaged chain stopper.
•NOT leave load supported by the hoist unattended unless
specific precautions have been taken.
•NOT allow the chain, or hook to be used as an electrical or
welding ground.
•NOT allow the chain, or hook to be touched by a live welding
electrode.
•NOT operate a hoist on which the safety placards or decals are
missing or illegible.
•Be familiar with operating controls, procedures, and warnings.
•Make sure the unit is securely attached to a suitable support
before applying load.
•Make sure load slings or other approved single attachments are
properly sized, rigged, and seated in the hook saddle.
•Take up slack carefully - make sure load is balanced and load-
holding action is secure before continuing.
•Make sure all persons stay clear of the supported load.
•Protect the hoist’s load chain from weld splatter or other
damaging contaminants.
•Report Malfunctions or unusual performances (including unusual
noises) of the hoist and remove the hoist from service until the
malfunction or unusual performance is resolved.
•Warn personnel before lifting or moving a load.
•Warn personnel of an approaching load.

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6.0 Warranty
All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and workmanship from date of shipment by Harrington for the following periods:
1 year –Electric and Air Powered Hoists (excluding (N)ER2 Enhanced Features
Models), Powered Trolleys, Powered Tiger Track Jibs and Gantries,
Crane Components, Sling Chain, Spare / Replacement Parts
2 years –Manual Hoists & Trolleys, Beam Clamps
3 years –(N)ER2 Enhanced Features Model Hoists
5 years –Manual Tiger Track Jibs and Gantries, TNER Pull - Rotor Motor Brake
10 years –(N)ER2 “The Guardian” Smart Brake
The product must be used in accordance with manufacturer’s recommendations and must not have been subject to abuse, lack of maintenance, misuse, negligence, or unauthorized
repairs or alterations.
Should any defect in material or workmanship occur during the above time period in any product, as determined by Harrington Hoist’s inspection of the product, Harrington Hoists, Inc.
agrees, at its discretion, either to replace (not including installation) or repair the part or product free of charge and deliver said item F.O.B. Harrington Hoists, Inc. place of business to customer.
Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington’s published repair center prior to shipping product for warranty evaluation. An explanation of
the complaint must accompany the product. Product must be returned freight prepaid. Upon repair, the product will be covered for the remainder of the original warranty period. Replacement
parts installed after the original warranty period will only be eligible for replacement (not including installation) for a period of one year from the installation date. If it is determined there is no
defect, or that the defect resulted from causes not within the scope of Harrington’s warranty, the customer will be responsible for the costs of returning the product.
Harrington Hoists, Inc. disclaims any and all other warranties of any kind expressed or implied as to the product’s merchantability or fitness for a particular application. Harrington will not be
liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages, loss or expense arising in connection with the use or inability whatever,
regardless of whether damage, loss or expense results from any act or failure to act by Harrington, whether negligent or willful, or from any other reason.
7.0 Parts List
*LX003 Bottom Hook:
Refer to section 2.2.2For
technical information.
FastenerAssembly:
–Torque to 40–48lbf -in.
–Use Loctite® Threadlocker
241 or 242.
** Pawl Spring Assembly = 2 springs.
Figure
No.
Part Name
Model
Parts
Per
Hoist
LX003
1/4 Ton
LX005
1/2 Ton
1
Top HookAssembly
1
L1XA0031001
L1XA0051001
2
Latch Assembly
1
L1XA0031071
L1XA0051071
3 *
Bottom Hook Assembly
1
L1XA0031021
L1XA0051021
4
Latch Assembly
1
L1XA0031071
L1XA0051071
4a
Spring Washer
2
9012707
4b
HexNut
2
9093414
4c
Socket Head CapScrew
2
9091203
5
Load Chain
FT
LCLX003NP
LCLX005NP
6
Chain Pin
1
L1LA0059041
7
Chain Stopper Link
1
L1XA0039045
L1LA0059045
8
Slotted Nut
1
L1LA0059049
9
Split Pin
1
9009401
10
Frame A
1
L1XA0039101
L1XA0059101
11
Frame B
1
L1XA0039102
L1XA0059102
12
Gear Case with Nameplate
1
L1XA0035103
L1XA0055103
14
Stud A
2
L1XA0039104
L1XA0059104
15
Stud B
1
L1XA0039105
L1XA0059105
16
Pinion
LX1A
1
L1XA0039111
L1XA0059111
L1XB
1
L1XA0039111R3
L1XA0059111R2
17
Load Gear
1
L1XA0039114
L1XA0059114
18
Load Sheave
1
L1XA0039116
L1XA0059116
19
Friction Plate
2
L1XA0039151
L1XA0059151
20
Ratchet Disc
1
L1XA0039152
L1XA0059152
21
Friction Disc
1
L1XA0039153
L1XA0059153
Figure
No.
Part Name
Model
Parts
Per
Hoist
LX003
1/4 Ton
LX005
1/2 Ton
22
Pawl
1
L1XA0039155
23
Pawl Spring Assembly**
1
L1XA0039158
24
Guide Roller
1
L1XA0039161
L1XA0059161
25
Stripper
1
L1XA0039162
L1XA0059162
26
Top Pin
1
L1XA0039163
L1XA0059163
27
Brake Cover
1
L1XA0039172
L1XA0059172
28
Button Head Socket Screw
2
L1XA0039173
L1XA0039174
29
Button Head Socket Screw
1
L1XA0039174
L1XA0059174
30
Internal Tooth Lock Washer
3
96797J09
31
Chain Knob
LX1A
1
L1XA0039201R1
L1XA0059201R1
LX1B
1
L1XA0039201R2
32
Lever Clamping Plate
LX1A
1
L1XA0039202R1
L1XA0059202R1
L1XB
1
L1XA0039202R2
L1XA0059202R2
33
Socket Bolt
LX1A
2
9091224
9091225
LX1B
1
9091201
34
Conical Lock Washer
LX1A
2
L1XA0039204R1
L1XB
1
L1XA0039204R2
35
FreeChain Spring
LX1A
1
L1XA0039205
L1XA0059205
LX1B
1
L1XA0039205R3
36
Lever Assembly
LX1A
1
L1XA0034211
L1XA0054211
LX1B
1
L1XA0034211R2
L1XA0054211R2
37
WarningTag
1
WTAG9
38
FreeChain Plate
LX1B
1
L1XA0039209
39
CamGuide
LX1B
1
L1XA0039203
Harrington Hoists, Inc.
www.harringtonhoists.com
Harrington Hoists - Western Division
401 West End Avenue
2341 Pomona Rincon Rd. #103
Manheim, PA 17545
Corona, CA 91720
Phone: [phone]
Phone: [phone]
Toll Free: 800-233-3010
Toll Free: 800-317-7111
Fax: [phone]
Fax: [phone]
LXOM