Ingersoll-Rand KL Series User manual

Product
Information
Lever Chain Hoist
KL Series
(Dwg. MHP3278)
Save These Instructions
R
Form 48488878
Edition 2
December 2013
©2013 Ingersoll-Rand

OnlyallowIngersollRandtrainedtechnicianstoperformmaintenanceonthisproduct.Foradditional
information contact Ingersoll Rand factory or nearest Distributor.
For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.
Manuals can be downloaded from http://www.ingersollrandproducts.com.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance
and increased maintenance and will invalidate all warranties.
Original instructions are in English. Other languages are a translation of the original instructions.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.
Table 1: Product Information Manuals
Publication Part/Document
Number Publication Part/Document Number
Product Safety Information Manual 48488993 Product Maintenance Information
Manual 48496368
Product Parts Information Manual 48489009
PRODUCT DESCRIPTION
Description
The Lever Chain Hoist can be mounted to the suspension shaft of a trolley or a permanent mounting structure. The
hoist is designed to lift and lower loads up to rated capacity with minimal lever effort. To determine hoist configuration
refer to capacity and lot number nameplate located on hand lever for model number information.
Hoists are in conformity with the most recent European Standards, Classification FEM 1 Dm.
2 Form 48488878 Edition 2

SPECIFICATIONS
Table 2: General Specifications
Models Rated Capacity Load
Chain
Load Chain
Weight
(per foot) Pull to Lift No. of
Chain
Falls
Weight without
Chain
kg lb mm X mm kg lb kg lb kg lb
KL075 750 1650 5.6 X 15.8 0.21 0.47 21.9 48.2 1 4.67 10.30
KL100 1000 2200 5.6 X 15.8 0.21 0.47 30.0 66.0 1 4.86 10.71
KL150 1500 3300 7.1 X 20.1 0.34 0.74 30.9 68.0 1 6.35 14.00
KL300 3000 6600 10 X 28 0.67 1.48 38.0 83.6 1 10.18 22.44
KL600 6000 13200 10 X 28 1.34 2.95 39.0 85.8 2 17.72 39.07
KL900 9000 19800 10 X 28 2.01 4.43 40.0 88.0 3 28.8 63.49
Model Code Explanation:
Example: KL 075 V - 5
Series :
KL
Capacity † :
075 = 3/4 t (1650 lb)
100 = 1 t (2200 lb)
150 = 1.5 t (3300 lb)
300 = 3 t (6600 lb)
600 = 6 t (13200 lb)
900 = 9 t (19800 lb)
Options
V = Overload Limit Clutch
S = Shipyard Hook
R = Spark Resistant
Lift:
5 = 1.5 m (5 ft)
10 = 3 m (10 ft)
15 = 4.5 m (15 ft)
20 = 6 m (20 ft)
†Hoist Capacity is expressed in Metric Tons (1t = 2200 lb).
Form 48488878 Edition 2 3

TRANSPORT AND STORAGE
CAUTION
•Transport may only be done by qualified personnel. No liability for any damage resulting from improper
transport or improper storage.
Transporting the Hoist
Ingersoll Rand lifting devices are inspected and adequately packed before delivery.
1. Do not throw or drop this product.
2. Use adequate means of transport. Transport and means of transport must be suitable for local conditions.
NOTICE
• Should a safety device for transport exist, please remove it before commissioning.
Storing the Hoist
1. Always store the hoist in a no load condition.
2. Switch selector lever to NEUTRAL (center position).
3. Wipe off all dirt and water.
4. Oil the chain, hook pins and hook latch pins.
5. Place in a dry location.
6. Before returning hoist to service, follow instructions for ‘Hoists Not In Regular Use‘. Refer to the “INSPECTION”
section on page 7.
INSTALLATION
Environment Conditions: KL Series hoists are designed to operate in ambient temperatures between 0°F (-18°C) and
130°F (54°C).
Prior to installing hoist, carefully inspect it for possible shipping damage. The assembly and installation depends on
the local environment. The hoist must be suspended in a way that it can position itself freely.
Hoists are supplied fully lubricated from the factory. Lubrication of the load chain is recommended before initial hoist
operation.
WARNING
• A falling load can cause injury or death. Before installing refer to Product Safety Information Manual for
all sections of installation.
•Depending on the model selected, the hoist may weigh more than 90 lbs. (41 kg). If parts of the hoist are
dropped, they can cause injury, death or property damage. Adequately support the hoist during
installation.
4 Form 48488878 Edition 2

CAUTION
•Owners and users are advised to examine specific, local or other regulations, including American Society
of Mechanical Engineers (ASME) and/or OSHA Regulations which may apply to a particular type of use of
this product before installing or putting product to use.
The supporting structures and load-attaching devices used in conjunction with this hoist must provide adequate
support to handle all hoist operations plus the weight of the hoist and attached equipment. This is the customer’s
responsibility. If in doubt, consult a registered structural engineer.
The KL Series lever hoist can be used in any position provided it is rigged to pull in a straight line from top to bottom
hook. The hoist must be positioned so that it does not contact the load or support members when in use. Ensure hand
lever movement is unrestricted.
When operating in limited areas, suitable lifting attachments or slings must be used to prevent frame and hand lever
from being obstructed.
Initial Operating Checks
CAUTION
• Ensure the hoist top and bottom hooks are properly rigged and the hook latches are engaged, prior to
use.
Operate the hoist with a test load (10% of rated capacity) by raising and lowering this load several times. Verify the
brake operation by lowering the same load to check load does not slip when lowering stops.
NOTICE
• Each time a load is lifted, the operation of the load brake should be checked by raising the load slightly
and stopping to ensure the brake will hold the load before proceeding to lift the load.
Familiarize operators and people responsible for hoist installation and service with ASME B30.21 specifications prior
to placing the unit into service. All the requirements of this specification, including testing should be met before
approving the hoist for operation.
OPERATION
Itisrecommendedthatthe userandowner checkallappropriate andapplicableregulations beforeplacingthis product
into use. Refer to Product Safety Information Manual.
The hoist operator must be carefully instructed in his or her duties and must understand the operation of the hoist,
including a study of the manufacturer's literature. The operator must thoroughly understand proper methods of
hitching loads and should have a good attitude regarding safety. It is the operator's responsibility to refuse to operate
the hoist under unsafe conditions.
WARNING
• Hoist is not designed or suitable for lifting, lowering or moving persons.
•Never lift loads over people.
The minimum load for the automatic closing of the brake is 2% of rated load but not exceed 23 Kg.
Form 48488878 Edition 2 5

Positioning Unloaded Hook (Neutral Position)
Refer to Dwg. MHP3291 on page 13.
Check that chain stopper (35) is securely fastened in last link of load chain anchor end. The load chain stopper is
intended to prevent load chain from becoming disengaged from hoist and is not intended to support the load.
WARNING
•Do not touch the free knob while lifting or lowering. Do not operate free-knob mode while there is a load
on the hoist.
Place the selector lever in NEUTRAL “N” position, and pull out on the free knob. This will allow “free-knob” mode.
1. Place selector lever to NEUTRAL “N” position
2. Turn free chain knob counterclockwise and pull out free chain knob.
3. Grasp and pull one side of load chain or turn free knob until desired bottom hook location is achieved.
4. Connect bottom hook to load. Pull anchor side of load chain or turn free knob until chain slack is removed.
5. Turn free chain knob clockwise and push it to snap back into place.
WARNING
• Do not support or hang loads from load chain anchor end. Brake may not hold load or operate correctly.
CAUTION
• Ensure load is properly seated in saddle of bottom hook.
•To prevent injury or property damage always remove load from hoist before shifting lever hoist into free
chain mode.
Lifting Load (UP Position)
Refer to Dwg. MHP3291 on page 13.
The following procedure assumes hoist is in NEUTRAL “N” position and hook is attached to a load, but hoist is not
supporting the load.
1. Follow steps 2 through 5 described in ‘Positioning Unloaded Hook’.
2. Place selector lever in UP position.
3. Rotate (ratchet) hand lever in clockwise direction to raise load.
NOTICE
• The clicking sound of the pawl on the ratchet gear is normal when a load is being raised.
Lowering Load (DOWN Position)
Refer to Dwg. MHP3291 on page 13.
The following procedure assumes hoist selector lever is in UP position, hoist is holding a load and the operator wants
to lower the load:
6 Form 48488878 Edition 2

1. Place selector lever in DOWN position.
2. Rotate (ratchet) hand lever in counterclockwise direction to lower load.
CAUTION
• To prevent injury or property damage always lower loads until load chain becomes slack before shifting
to NEUTRAL position.
WARNING
• Do not continue lowering hoist after chain anchor has contacted hoist body. Hoist damage may occur
resulting in a falling load which can cause severe injury, death or property damage.
Slip Clutch Operation
Hoistsare equipped with a slip clutch. When tryingto lift a load that exceeds capacity ofhoist, the hand lever will rotate
but the load will not be lifted. The overload clutch was set to slip at a nominal setting of 150% of rated load with a
range of ±20%.
INSPECTION
Inspection information is based in part on American Standards of Mechanical Engineers Safety Codes B30.21.
WARNING
• All new or repaired equipment should be inspected and tested by Ingersoll Rand trained technicians to
ensure safe operation at rated specifications before placing equipment in service.
•Never use a hoist that inspection indicates is damaged.
Frequent and periodic inspections should be performed on equipment in regular service. Frequent inspections are
visual examinations performed by operators or Ingersoll Rand trained inspectors and include observations made
during routine equipment operation. Periodic inspections are thorough inspections conducted by Ingersoll Rand
trained technicians.
ASME B30.21 states inspection intervals depend upon the nature of the critical components of the equipment and the
severity of usage. Refer to ‘Inspection Classifications’ chart and ‘Maintenance Intervals’ chart in Product Maintenance
Information Manual for recommended maintenance intervals. Careful inspection on a regular basis will reveal
potentially dangerous conditions while still in the early stages, allowing corrective action to be taken before the
condition becomes dangerous.
Deficiencies revealed through inspection, or noted during operation, must be reported to designated personnel
trained in safety, operation and maintenance of this hoist. A determination as to whether a condition constitutes a
safety hazard must be decided, and the correction of noted safety hazards accomplished and documented by written
report before placing the hoist in service.
Frequent Inspection
On hoists in continuous service, frequent inspection should be made at the beginning of each shift. In addition, visual
inspections should be conducted during regular service for any damage or evidence of malfunction.
1. Operations. Check for visual signs or abnormal noises which could indicate a potential problem. Do not operate
a hoist unless the chain feeds through the hoist and hook block smoothly. Listen for “clicking”, binding or
malfunctioning. The clicking sound of the pawl on the ratchet gear is normal when a load is being raised. If chain
binds, jumps, or is excessively noisy, clean and lubricate the chain. If problem persists, the chain and load sheave
may have to be replaced. Do not operate the hoist until all problems have been corrected.
Form 48488878 Edition 2 7

2. Hooks. Check for wear or damage, increased throat width, bent shank or twisting of the hook. Check hooks
swivel freely. If hook latch snaps past tip of hook, the hook is sprung and must be replaced. Replace hooks which
exceed the throat opening specified in Table 3 ‘Hook Throat Normal and Discarded Width’ on page 8. Refer
to Dwg. MHP3272 on page 12, A. Throat Width. B.Distance Between Indicator Points; and refer to Dwg. MHP0111
on page 11, A. Twisted DO NOT USE; B. Normal Can Be Used. Refer to the latest edition of ASME B30.10
‘HOOKS‘ for additional information. Check hook support bearings for lubrication or damage. Refer to Product
Maintenance Information Manual.
Table 3: Hook Throat Normal and Discarded Width
Capacity
(ton)
Normal B Discard B Normal A* Discard A*
inch mm inch mm inch mm inch mm
0.75 1.46 37 1.54 39 - - - -
1 1.77 45 1.89 48 - - - -
1.5 1.85 47 1.97 50 - - - -
3 2.46 62.5 2.60 66 - - - -
6 3.07 78 3.23 82 - - - -
9 - - - - 2.52 64 2.68 68
*Dimensions are with no latch installed.
3. Hook Latches. Check operation of the hook latches. Replace if necessary.
4. Chain. Examine each of the links for bending, cracks in weld areas or shoulders, traverse nicks and gouges, weld
splatter, corrosion pits, striation (minute parallel lines) and chain wear, including bearing surfaces between chain
links (Refer to Dwg. MHP0102 on page 11). Replace a chain that fails any of the inspections. Check chain
lubrication and lubricate if necessary. Refer to “Load Chain” in section “LUBRICATION” on page 9.
CAUTION
• The full extent of chain wear cannot be determined by visual inspection. At any indication of chain wear
inspect chain and load sheave in accordance with instructions in “Periodic Inspection.”
•A worn load chain may cause damage to the load sheave. Inspect the load sheave and replace if damaged
or worn.
5. LoadChain Reeving. Ensure welds on standing links are away from the chain wheel. Reinstall chain if necessary.
Make sure chain is not capsized, twisted or kinked. Adjust as required.
6. Labels and Tags. Check for presence and legibility of labels. Replace if damaged or missing.
7. Hand Lever. Check for cracks, bending and other damage. Replace if necessary.
8 Form 48488878 Edition 2

Table 4: Frequent Inspection Interval
Item Conditions
Normal Heavy Severe
All functional operating
mechanisms for
maladjustment interfering
with proper operation.
Monthly Weekly Daily
Hooks and latches for
deformation, chemical
damage, cracks, and wear. Monthly Weekly Daily
Hook latch operation, if
used. Monthly Weekly Daily
Lever for bends, cracks, etc. Monthly Weekly Daily
Load Chain, per guidance
given in manual Monthly Weekly Daily
Load Chain reeving for
compliance with the
recommendations of the
hoist manufacturer or a
qualified person.
Monthly Weekly Daily
Hoist support for damage Monthly Weekly Daily
Records and Reports
Inspectionrecords,listing all points requiringperiodicinspectionshouldbe maintained for allloadbearingequipment.
Written reports, based on severity of service, should be made on the condition of critical parts as a method of
documentingperiodic inspections.These reportsshouldbedated,signedbythe personwho performedtheinspection,
and kept on file where they are readily available for review.
LUBRICATION
To ensure continued satisfactory operation of the hoist, all points requiring lubrication must be serviced with correct
lubricant at the proper time interval as indicated for each assembly. Lubrication intervals recommended in the
Maintenance manual are based on intermittent service run time and if the hoist is operated more frequently a more
frequent lubrication schedule will be required. Also, lubricant types and change intervals are based on operation in
an environment relatively free of dust, moisture, and corrosive fumes. Use only those lubricants recommended. Other
lubricants may affect performance of hoist. Failure to observe this precaution may result in damage to the hoist and
it's associated components.
Thread lubricant or an antiseize compound use is recommended for threaded shafts, capscrews and nuts. Unless
otherwise stated, remove old lubricant, clean the part with an acid free solvent and apply a new coating of lubricant
to the part before assembly.
General Lubrication
Correct lubrication is one of the most important factors in maintaining efficient product operation
Recommended Lubricants
Gears (42 and 45)
1. Remove nuts on gear cover.
2. Remove old grease and replace with new.
Form 48488878 Edition 2 9

Table 5: Recommended Lubricants for Gears (35, 36, and 32)
Temperature Grade Type
-20° to 50° F (-29° to 10° C) EP 1 multipurpose lithium based grease
30° to 120° F (-1° to 49° C) EP 2 multipurpose lithium based grease
Load Chain
WARNING
• Failure to maintain clean and well lubricated load chain may result in chain failure causing injury, death
or substantial property damage.
1. Lubricate each link of the load chain weekly, or more frequently, depending on severity of service. Apply new
lubricant over existing layer.
2. In severe applications or corrosive environments, lubricate more frequently than normal.
3. Lubricate hook and hook latch pivot points with the same lubricant used on the load chain.
4. To remove rust or abrasive dust build-up, clean chain with acid free solvent. After cleaning, lubricate the chain.
5. Use Ingersoll Rand LUBRI-LINK-GREEN® or an ISO VG220 to 320 (SAE 50W to 90 EP) oil
10 Form 48488878 Edition 2

PRODUCT INFORMATION GRAPHICS
(Dwg. MHP0111)
(Dwg. MHP0102)
Form 48488878 Edition 2 11

Gauge Length over ‘N’ links with
light load suspended from hook
A
(Dwg. MHP0455)
Throat Width
Distance between
two indicator points
A
B
(Dwg. MHP3272)
12 Form 48488878 Edition 2

“Down” Position
Selector
Lever
Free
Knob
A
Neutral
Free Chain Position
C
“Up” Position
BD
E
(Dwg. MHP3291)
Form 48488878 Edition 2 13

DECLARATION OF CONFORMITY
(BG) ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ (CS) PROHLÁŠENÍ O SHODĚ (DA)
OVERENSSTEMMELSESERKLÆRING (DE) KONFORMITÄTSERKLÄRUNG (EL) ∆ΗΛΩΣΗ
ΑΝΑΓΝΩΡΙΣΗΣ (ES) DECLARACIÓN DE CONFORMIDAD (ET) VASTAVUS-DEKLARATSIOON
Ingersoll Rand 529, Avenue Roger Salengro, 59450 Sin Le Noble,
France
Declare under our sole responsibility that the product: Lever Chain Hoists
(BG) Декларира на своя отговорност, че продуктът: Пневматични лебедки (CS) Prohlašujeme na
svou zodpovědnost, že produkt: Pneumatický kladkostroj (DA) Erklærer som eneansvarlig,
at nedenstående produkt: Pneumatisk lift (DE) Erklären hiermit, gemäß unserer alleinigen Verantwortung, daß die
Geräte: Druckluft-Kettenzugn (EL) Δηλώνουμε ότι με δική μας ευθύνη το προϊόν:
Πνευματικός ανυψωτήρας (ES) Declaramos que, bajo nuestra responsabilidad exclusiva, el producto:
Polipasto neumático (ET) Deklareerime oma ainuvastutusel, et toode: Suruõhumootoriga vintsid
Model: KL Series Lever Chain Hoist
(BG) Модел: / Обхват на серийни номера: (CS) Model: / Rozsah výrobních čísel: (DA) Model: /
Serienummerområde: (DE) Modell: / Seriennummernbereich: (EL) Μοντέλο: / Κλίμακα σειριακών
αριθμών: (ES) Modelo: / Números de serie: (ET) Mudel: / Seerianumbrite vahemik:
To which this declaration relates, is in compliance with provisions of Directive(s): 2006/42/EC (machinery)
(BG) За който се отнася тази декларация, съответства на разпоредбите на Директива(и): (CS) Ke kterým
se toto prohlášení vztahuje, odpovídají ustanovením směrnic: (DA) som denne erklæring
vedrører, overholder bestemmelserne i følgende direktiv(er): (DE) auf das sich diese Erklärung bezieht, der
folgenden Richtlinie entspricht: (EL) στο οποίο αναφέρεται αυτή η δήλωση, πληροί τις
διατάξεις της Οδηγίας: (ES) a los que se refiere la presente declaración, cumplen con todo lo establecido
en las directivas: (ET) Mida käesolev deklaratsioon puudutab, on vastavuses järgmis(t)e direktiivi(de) sätetega:
By using the following Principle Standards: EN 13157
(BG) При използването на следните основни стандарти: (CS) Použitím následujících zákonných
norem: (DA) ved at være i overensstemmelse med følgende hovedstandard(er): (DE) Unter Anlehnung an die
folgenden Grundnormen entsprechen: (EL) Χρησιμοποιώντας ια παρακάτω κύρια πρότυπα:
(ES) conforme a los siguientes estándares: (ET) Järgmiste põhistandardite kasutamise korral:
Date: June, 2012
(BG) Дата: Юни, 2012 (CS) Datum: Červen, 2012 (DA) Dato: Juni, 2012 (DE) Datum: Juni,2012 (EL)
Ηµεροµηνία: Ιούνιος, 2012 (ES) Fecha: Junio, 2012 (ET) Kuupäev: Juuni, 2012
Approved By:
(BG) Одобрено от: (CS) Schválil: (DA) Godkendt af: (DE) Genehmigt von: (EL) Eγκρίθηκε από:
(ES) Aprobado por: (ET) Kinnitatud:
Jean-Luc Faillon - Douai, France
Engineering Product Manager
14 Form 48488878 Edition 2

DECLARATION OF CONFORMITY
(FI) VAKUUTUS NORMIEN TÄYTTÄMISESTÄ (FR) CERTIFICAT DE CONFORMITÉ (HU)
MEGFELELŐSÉGI NYILATKOZAT (IT) DICHIARAZIONE DI CONFORMITÀ (LT)
ATBILSTĪBAS DEKLARĀCIJA (LV) ATITIKTIES DEKLARACIJA (NL) SCHRIFTELIJKE
VERKLARING VAN CONFORMITEIT
Ingersoll Rand 529, Avenue Roger Salengro, 59450 Sin Le Noble,
France
Declare under our sole responsibility that the product: Lever Chain Hoists
(FI) Vakuutamme ja kannamme yksin täyden vastuun siitä, että tuote: Paineilmanostin (FR) Déclarons sous notre
seule responsabilité que le produit: Palans pneumatiques (HU) Kizárólagos felelősségünk
tudatában kijelentjük, hogy a termék: Pneumatikus emelő (IT) Dichiariamo sotto la nostra
unica responsabilità che il prodotto: Paranco pneumatico (LT) Prisiimdami visà atsakomybæ
pareiðkiame, kad gaminys: Pneimatiskās vinčas (LV) Deklarejam tikai uz musu
atbildibu, ka šis ražojums: Pneumatiniai suktuvai (NL) Verklaren, onder onze uitsluitende
aansprakelijkheid, dat het produkt: Pneumatische takel
Model: KL Series Lever Chain Hoist
(FI) Malli: / Sarjanumeroalue: (FR) Modèle: / Gamme de numéros de série: (HU) Modell: / Gyártási szám-
tartomány: (IT) Modello: / Gamma delle matricole: (LT) Modelis: / Serijos numeriø eilë: (LV)
Modelis: / Sçrijas numuru diapazons: (NL) Model: / Serienummer:
To which this declaration relates, is in compliance with provisions of Directive(s): 2006/42/EC (machinery)
(FI) johon tämä vakuutus viittaa, täyttää direktiiveissä: (FR) Objet de ce certificat, est conforme aux prescriptions
des Directives: (HU) Amelyekre ezen nyilatkozat vonatkozik, megfelelnek a következő
irányelvek előírásainak: (IT) a cui si riferisce la presente dichiarazione è conforme alle normative delle
direttive: (LT) Uz kuru šī deklarācija attiecas, atbilst direktīvas(u) nosacījumiem:
(LV) Kuriems taikoma ši deklaracija, atitinka šios direktyvos (-ų) nuostatas: (NL)
waarop deze verklaring betrekking heeft overeenkomt met de bepalingen van directieven:
By using the following Principle Standards: EN 13157
(FI) esitetyt vaatimukset seuraavia perusnormeja käytettäessä: (FR) En observant les normes de principe
suivantes: (HU) A következő elvi szabványok alkalmazása mellett: (IT) Seguendo i principi
standard indicati di seguito: (LT) Izmantojot šādus galvenos standartus: (LV) Remiantis
šiais pagrindiniais standartais: (NL) overeenkomstig de volgende hoofdstandaards:
Date: June, 2012
(FI) Päiväys: Kesäkuu, 2012 (FR) Date: Juin, 2012 (HU) Dátum: 2012 június (IT) Data: Giugno, 2012
(LT) Datums: Jūnijs 2012 (LV) Datums: Birželis 2012 (NL) Datum: Juni, 2012
Approved By:
(FI) Hyväksytty: (FR) Approuvé par: (HU) Jóváhagyta: (IT) Approvato da: (LT) Apstiprināja: (LV)
Patvirtinta: (NL) Goedgekeurd door:
Jean-Luc Faillon - Douai, France
Engineering Product Manager
Form 48488878 Edition 2 15

DECLARATION OF CONFORMITY
(PL) DEKLARACJA ZGODNOŚCI (PT) DECLARAÇÃO DE CONFORMIDADE (RO)
DECLARAŢIE DE CONFORMITATE (SK) PREHLÁSENIE O ZHODE (SL)
IZJAVA O SKLADNOSTI (SV) FÖRSÄKRAN OM ÖVERENSSTÄMMELSE
Ingersoll Rand 529, Avenue Roger Salengro, 59450 Sin Le Noble,
France
Declare under our sole responsibility that the product: Lever Chain Hoists
(PL) Przyjmując pełną odpowiedzialność, oświadczamy, że produkt: Wciągnik
pneumatyczny (PT) Declaramos sob a nossa exclusiva responsabilidade que o produto: Guinchos
Pneumáticos (RO) Declarăm pe propria răspundere că produsul: troliu pneumatic
(SK) Záväzne prehlasujeme, že výrobok: pneumatický kladkostroj (SL) Pod polno
odgovornostjo izjavljamo, da je izdelek: Pnevmatsko dvigalo (SV) Intygar enligt vårt ansvar
att produkten: Tryckluftsdrivna lyftdon
Model: KL Series Lever Chain Hoist
(PL) Model: / Zakres numerów serii: (PT) Modelo: / Gama de Nos de Série: (RO) Model: /
Seria: (SK) Model: / Rozsah výrobných čísiel: (SL) Model: / Območje serijskih
številk: (SV) Modell: / Serienummer, mellan:
To which this declaration relates, is in compliance with provisions of Directive(s): 2006/42/EC (machinery)
(PL) Którego dotyczy niniejsza deklaracja, jest zgodny z wymogami dyrektyw: (PT)
Ao qual se refere a presente declaração, está de acordo com as provisões da(s) Directiva(s): (RO) la care
această declaraţie face referire, este în conformitate cu prevederile Directivei/
Directivelor: (SK) Na ktorý sa toto prehlásenie vzt’ahuje, je v súlade s
ustanoveniami Smernice (Smerníc): (SL) Na katerega se ta izjava o skladnosti
nanaša, v skladu z določili smernic. : (SV) Som detta intyg avser, överensstämmer med följande
direktiv:
By using the following Principle Standards: EN 13157
(PL) Spełniając wymogi nastźpujących głównych norm: (PT) observando as seguintes Normas
Principais: (RO) prin folosirea următoarelor standarde europene: (SK) Pri dodržaní
nasledovných noriem: (SL) Uporabljeni osnovni standardi: (SV)Genomattanvändaföljande
principstandard:
Date: June, 2012
(PL) Data: Czerwiec, 2012 (PT) Data: Junho, 2012 (RO) Data: iunie 2012 (SK) Dátum:
Jún 2012 (SL) Datum: Junij 2012. (SV) Datum: Juni, 2012
Approved By:
(PL) Zatwierdzone przez: (PT) Aprovado por: (RO) Aprobată de: (SK) Schválil: (SL)
Odobril: (SV) Godkänt av:
Jean-Luc Faillon - Douai, France
Engineering Product Manager
16 Form 48488878 Edition 2

Допускайте само обучени техници от Ingersoll Rand да извършват техническо обслужване на
този продукт. За допълнителна информация се обърнете към фабриката на Ingersoll Rand или
най-близкия дистрибутор.
За допълнителна поддържаща документация вижте Таблица 6 ‘Ръководства за продукта’
на страница 17.
Ръководствата могат да бъдат изтеглени от http://www.ingersollrandproducts.com.
Употребатана части, различни от оригиналните на Ingersoll Rand, може да доведе до рискове за безопасността,
понижени работни характеристики на продукта и увеличено техническото обслужване, както и да анулира
всички гаранции.
Оригиналните инструкции са на английски език. Останалите езици са превод на оригиналните инструкции.
За всички комуникации се обръщайте към най-близкия офис или дистрибутор на Ingersoll Rand.
Таблица 6: Ръководства за продукта
Публикация Номер на част/
документ Публикация Номер на част/ документ
Ръководство за безопасност на
продукта 48488993 Ръководство за поддръжка на продукта 48496368
Ръководство за частите на продукта 48489009
ОПИСАНИЕ НА ПРОДУКТА
Описание
Верижният подемник с лостов механизъм може да се монтира на носещ вал на количка или на структура за
постоянен монтаж. Подемникът е проектиран да вдига и сваля товари с тегло до номиналния капацитет с
минимално лостово усилие. За да определите конфигурацията на подемника, вижте табелката с капацитет и
номер на партида, разположена върху ръчния лост, за информация за номера на модела.
Подемниците са в съответствие с най-новите европейски стандарти, класификация FEM 1 Dm.
СПЕЦИФИКАЦИИ
Таблица 7: Общи спецификации
Модели
Номиналeн
капацитет Подемна верига
Тегло на
подемната
верига
(за фут)
Издърпване за
повдигане
Брой
верижн
и
подемн
и
модули
Тегло без верига
kg lb mm X mm kg lb kg lb kg lb
KL075 750 1650 5,6 X 15,8 0.21 0.47 21.9 48.2 1 4.67 10.30
KL100 1000 2200 5,6 X 15,8 0.21 0.47 30.0 66.0 1 4.86 10.71
KL150 1500 3300 7,1 X 20,1 0.34 0.74 30.9 68.0 1 6.35 14.00
KL300 3000 6600 10 X 28 0.67 1.48 38.0 83.6 1 10.18 22.44
KL600 6000 13200 10 X 28 1.34 2.95 39.0 85.8 2 17.72 39.07
KL900 9000 19800 10 X 28 2.01 4.43 40.0 88.0 3 28.8 63.49
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Формуляр 48488878 Редакция 2 17

Обяснение на кода на модела:
Например: KL 075 V - 5
Серия:
KL
Капацитет † :
075 = 3/4 t (1 650 lb)
100 = 1 t (2 200 lb)
150 = 1,5 t (3 300 lb)
300 = 3 t (6 600 lb)
600 = 6 t (13 200 lb)
900 = 9 t (19 800 lb)
Опции
V = Съединител за ограничаване на претоварването
S = Кука за корабостроителница
R = Искра устойчиви
Повдигане:
5 = 1,5 m (5 ft)
10 = 3 m (10 ft)
15 = 4,5 m (15 ft)
20 = 6 m (20 ft)
†Капацитетът на подемника се изразява в метрични тонове (1 t = 2200 lb).
ТРАНСПОРТ И СЪХРАНЕНИЕ
ВНИМАНИЕ
• Транспортирането може да се извършва само от квалифициран персонал. Не носим отговорност
за повреди, причинени от неправилно транспортиране или съхранение.
Транспортиране на подемника
Подемните устройства на Ingersoll Rand са проверени и подходящо опаковани преди доставката.
1. Не хвърляйте и не изпускайте този продукт.
2. Използвайтеподходящи средстваза транспортиране.Транспортиранетоитранспортнитесредства трябва
да са подходящи за местните условия.
ЗАБЕЛЕЖКА
• Ако съществува защитно устройство за транспортиране, премахнете го преди пускане в
експлоатация.
Съхранение на подемника
1. Винаги съхранявайте подемника в състояние без товар.
2. Превключете селекторния лост в положение NEUTRAL (Неутрално).
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18 Формуляр 48488878 Редакция 2

3. Забършете всички замърсявания и вода.
4. Смажете веригата, щифтове на куката и на фиксатора на куката.
5. Поставете на сухо място.
6. Преди да върнете подемника в експлоатация, следвайте инструкциите за „Подемници, които не се
използват редовно“. Вижте раздела „ПРОВЕРКИ“ на страница 22.
МОНТАЖ
Условиянаоколнатасреда: Подемниците серияKLса предназначени за работа при температура на околната
среда между -18°C и 54°C.
Преди монтиране на подемника, внимателно огледайте за възможни транспортни повреди.
Сглобяването и монтирането зависят от заобикалящата среда. Подемникът трябва да се окачи по начин, по
който може да се позиционира свободно.
Подемниците се доставят смазани фабрично. Преди започване на работа с подемника се препоръчва смазване
на подемната верига.
ПРЕДУПРЕЖДЕНИЕ
•Паданенатоварможедадоведедонараняванеилисмърт.Предимонтираневижтеръководството
за безопасност на продукта за всички стъпки на монтажа.
•В зависимост от избрания модел, подемникът може да тежи повече от 41 kg. (90 lbs). Изпускане на
части на подемника може да причини наранявания, смърт или повреда на имущество. Адекватно
подпрете подемника по време на монтаж.
ВНИМАНИЕ
•На собствениците и потребителите се препоръчва да се запознаят със специфичните, местните или
други правила, включително регламентите на Американското дружество на машинните инженери
(American Society of Mechanical Engineers, ASME) и/или OSHA, които могат да се прилагат за
определен вид употреба на този продукт, преди монтиране или въвеждане в експлоатация на
продукта.
Поддържащите структури и устройствата за закачане на товар, използвани заедно с този подемник, трябва да
осигуряват адекватна опора, за да се справят с всички операции на подемника, плюс теглото на подемника и
прикаченото оборудване. Това е отговорност на клиента. Ако имате съмнения, консултирайте се с дипломиран
строителен инженер.
Подемникът с лостов механизъм серия KL може да се използва в което и да е положение, в което може да
издърпва в права линия от горната до долната кука. Подемникът трябва да бъде поставен така, че да не
контактува с товара или поддържащите звена при експлоатация. Уверете се, че движението на лоста не е
възпрепятствано.
Когато работите в тесни пространства, трябва да използвате подходящи приспособления за повдигане или
подемни въжета, за да предотвратите възпрепятстване на рамката или ръчния лостов механизъм.
Първоначални проверки на работата
ВНИМАНИЕ
• Преди употреба се уверете, че горната и долната куки на подемника са правилно поставени и
фиксаторите на куката са закрепени.
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Формуляр 48488878 Редакция 2 19

Работете с подемника с тестов товар (10% от номиналната мощност), като вдигнете и спуснете този товар
няколко пъти. Проверете работата на спирачката, като свалите същия товар и проверите дали не приплъзва
при спиране на свалянето.
ЗАБЕЛЕЖКА
•При всяко повдигане на товара трябва да се проверява работата на спирачката за товара чрез леко
повдигане на товара и спиране, за да се провери дали спирачката ще задържи товара, преди да
продължите с повдигането.
Запознайте операторите и хората, отговорни за монтажа и обслужването на подемника, със спецификациите
ASMEB30.21преди пусканетонаустройството вексплоатация.Всичкиизисквания нанастоящатаспецификация,
включително и тестовете, трябва да бъдат изпълнени преди одобряването на подемника за експлоатация.
ЕКСПЛОАТАЦИЯ
Препоръчително е потребителят и собственикът да проверят всички подходящи и приложими разпоредби,
преди пускането на този продукт в употреба. Вижте ръководството за безопасност на продукта.
Операторът на подемника трябва да бъде внимателно инструктиран за задълженията си и трябва да разбере
функционирането на подемника, включително запознаване с литературата на производителя. Операторът
трябва да разбере напълно правилните методи за закачане на товари и трябва да има добро отношение към
безопасността. Отговорност на оператора е да откаже да работи с подемника при опасни условия.
ПРЕДУПРЕЖДЕНИЕ
• Подемникът не е предназначен или подходящ за повдигане, спускане или преместване на хора.
•Никога не повдигайте товари над хора.
Минималният товар за автоматично затваряне на спирачката е 2% от номиналния товар, но не трябва да
надвишава 23 kg.
Позициониране на ненатоварена кука (неутрално положение)
Вижте Фиг. MHP3291 на страница 13.
Проверете дали стоперът на веригата (35) е надеждно закрепен в последното звено на анкерния край на
подемната верига. Стоперът на подемната верига е предназначен да предотврати разкачане на веригата от
подемника и не е предназначен да носи товар.
ПРЕДУПРЕЖДЕНИЕ
•Не докосвайте копчето за освобождаване, докато повдигате или спускате. Не работете в режим на
копче за освобождаване, когато на подемника има товар.
Поставете селекторния лост в положение NEUTRAL “N” (Неутрално) и издърпайте копчето за освобождаване.
Това позволява режима „копче за освобождаване“.
1. Поставете селекторния лост в положение NEUTRAL „N“ (Неутрално)
2. Завъртете копчето за освобождаване на веригата обратно на часовниковата стрелка и го издърпайте.
3. Хванетеииздърпайте еднатастранана подемната веригаилизавъртете копчетозаосвобождаване,докато
не бъде достигнато желаното положение на долната кука.
4. Закачетедолната кука затовара.Издърпайте анкернатастранана подемнатаверигаили завъртетекопчето
за освобождаване, докато хлабината изчезне.
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20 Формуляр 48488878 Редакция 2