Harrod RUG-007 User manual

No.2:RUG-007/011/053 No.3:RUG-008/009/054
No.2 and No.3 Steel Rugby Posts
INS631
Revision 5
©
08/09/2015
Harrod UK Limited
Code:
Product:
Important Note for RUG-053 & RUG-054
If RUG-053 or RUG-054 have been purchased
for adapting an existing set of rugby posts, you
will need to cut down your existing uprights as
follows:
For sockets installed 25mm below ground level
the distance from the underside of the channel to
the bottom of the upright needs to be 2925mm.
For sockets flush with ground level this needs to
be 2900mm.
IMPORTANT: Please read the assembly instructions
carefully before starting to assemble you posts
Pack Contents:
4
5
1
3
View of Product
Fig 1
1.2m
1m
1.2m
Safety Notes
1
2
4
A risk assessment must be carried out on the
erection of Hinged Rugby and Rugby Adaptors.
Always use mechanical assistance if the Risk
Assessment highlights this requirement.
Always check fasteners before use and tighten
where necessary.
Periodically apply grease to hinge fixing bolts to
pre-long the life the posts.
Posts should always be taken down if strong
winds are forecast.
Post Protectors must be used with all Hinged
Rugby Posts to cover the hinge arrangement.
3
6
5
2
No2 Only
No2 Steel Rugby Posts
RUG-053 No2 Hinge Adaptor Only
No3 Steel Rugby Posts
RUG-054 No3 Hinge Adaptor Only
1. 4 x FEP211 Hinge Assembly
1. 4 x FEP211 Hinge Assembly
1. 4 x FEP223 Hinge Assembly
2. 4 x FEQ666 Upright
2. 4 x RUG-100 Upright
3. 1 x RUG-101 Pair of Crossbars
4. 4 x RUG-102 Ground Socket
1. 4 x FEP223 Hinge Assembly
(RUG-011 only) (RUG-009 only)
(RUG-009)
(RUG-008)
2. 4 x FEQ664 Bottom Upright
2. 4 x RUG-105 Bottom Upright
3. 1 x RUG-101 Pair of Crossbars
4. 4 x RUG-107 Ground Socket
5. 4 x RUG-106 Top Upright
(RUG-011)
(RUG-007)
Tools Required
1 x 22mm Spanner
2 x 19mm Spanners
2 x 17mm Spanners
1 x Spirit Level
1 x Tape Measure
2 x Step Ladders

No.2:RUG-007/011/053 No.3:RUG-008/009/054
No.2 and No.3 Steel Rugby Posts
Code:
Product:
1Install Sockets
Prepare Hinge Adaptors
-
670mm for No2 or 5664 for No3 posts,
25mm below ground level and e
10 )
(if applicable) - Add safety bolt,
Nylon Washers & Nut to back of adaptor as shown in Fig 3,
and insert the Hinge Tube into the Socket. Leave the
Hinge open with the Top Tube facing in towards the
pitch as shown in Fig 3a.
Dig holes 1.2x1.2x1.1m deep at centres of
5 mm as shown in Fig 2.
Concrete the sockets in leav
approx 0mm from top of concrete to ground level (to replace turf .
Use a spirit level to make sure that the sockets are truly vertical and
support until set. Replace the turf extracted when the concrete has
cured (allow concrete to set before moving on to step 2). Note:
minimum concrete required 1.2x1.2x1m.
2
Assembly Instructions
Fig 2
No2 = 5670mm
No3 = 5664mm
1.2m
1m
25
100
ADDITIONALMAINTENANCE: For smoother operation and to prevent rust periodically grease hinge.
Nylon
Washer
Safety
Bolt
Fig 3
Nylock
Nut
Fig 3a

No.2:RUG-007/011/053 No.3:RUG-008/009/054
No.2 and No.3 Steel Rugby Posts
3Prepare the Uprights - Slide the Bottom Uprights into the Hinge
Assemblies (if applicable). Position the Bottom Uprights with the
Crossbar Channel facing inwards, as shown in Fig 4 and then slide the
Top Uprights into The Bottom Uprights (if applicable).
4Raise the Upright
Do
not let go of the posts until all the bolts are secure
Fit the Crossbar
- Lift each post (one at a time) into the vertical
position and for non-hinging posts: slide the bottom upright into the
Socket. For hinging posts: slide the Safety Bolt with through the hinge
assembly and secure with the Nylock Nut as shown in Fig 5. Finally bolt the
hinge plates together with the 4 M14 bolts and Washers as shown in Fig 6.
. Repeat for the other post.
- Using a step ladder at each post, lift the crossbar into
position and securely bolt it onto the top of the channel attached to the
uprights with the fasteners supplied with the crossbars, see detail in Fig 4.
5
Fit Crossbar after
Uprights have
been raised.
Fig 5
Fig 6
Fig 4
Code
Product:

setting the standard leading the field
All products available through your current Harrod UK distributor
Hinged Post Assembly Roller
RUG-002 Hinged Post Assembly Roller
Millennium Rugby Posts being assembled at Twickenham Stadium
The Hinged Post Assembly Roller allows you to safely erect
and dismantle a set of hinged posts in a controlled manner.
Designed to be mounted onto an appropriate tractor using
two heavy duty 'U' Bolt brackets, the upright rolls along the
device with the aid of the tractor roll bar before being lifted
off by a suitable number of persons (the tractor must ideally
be fitted with an angled or adjustable roll bar, brackets will fit
up to a 76mm square bar).
A minimum of two people should always oversee the safe
erection or dismantling of the rugby posts. Never allow the
tractor's speed to exceed walking pace; we recommend that
the tractor moves no faster than 3mph.
The Hinged Post Assembly Roller is manufactured from steel
and fitted with a rubber roller, a quick release webbed safety
strap and two 'U' bolt brackets.
The device is designed for use with hinged uprights only, we
do not recommend the use of the Hinged Post Assembly
Roller on socketed uprights.
3.4kg each
RUG-002
© Copyright Harrod UK 2008
This product is protected by Design Right
©
Harrod UK Ltd
Pinbush Road, Lowestoft, Suffolk,
NR33 7NL
Telephone: ++44 (0)1502 583515
Fax [phone]
Email: [email protected]om
www.harrod.uk.com
Watch the demonstration video at
http://www.harrod.uk.com/Products.aspx?id=951

All products available through your current Harrod UK distributor
Hinged Adaptors
Hinged Adaptors
Hinged adaptors are designed to convert standard socketed rugby posts to a hinged model, the upright will require
tailoring to size to ensure the correct crossbar height is still acheived.
Harrod UK offer a range of hinged adaptors to suit many types of uprights.
Hinge Adaptors for No.1 Steel Rugby Posts
124.00 kg per set
Hinge Adapters for Aluminium Rugby Posts
87.50 kg per set
Hinge Adaptors for No.2a Steel Rugby Posts
44.00 kg per set
Hinged Adaptor Visual Diagram
RUG-051
Hinge Adaptors for No.3 Steel Rugby Posts
34.00 kg per set
Hinge Adaptors for Heavy Duty Steel Rugby Posts
89.00 kg per set
RUG-052
RUG-053
RUG-054
RUG-055