HARVEY Gyro Air G-1000 User manual

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Index of Contents
1. Foreword..................................................................................................................................................2
2. Machine Description.............................................................................................................................3
2.1 Feature Identification.................................................................................................................... 3
2.2 Specification................................................................................................................................... 4
2.3 Electrical Power Requirement..................................................................................................... 5
3. Safety Regulations................................................................................................................................7
3.1 General Safety Instructions......................................................................................................... 7
3.2 Specific Safety Instructions for the Dust Processor.................................................................8
4. Installation of the Machine..................................................................................................................9
4.1 Transportation of Machine........................................................................................................... 9
4.2 Positioning the Machine............................................................................................................. 10
4.3 Assembly...................................................................................................................................... 10
4.3.1 Unpacking................................................................................................................................. 10
4.3.2 Removing the Pallet................................................................................................................ 10
4.3.3 Connection................................................................................................................................ 11
4.3.4 Power Supply............................................................................................................................11
4.3.5 Air Supply.................................................................................................................................. 12
5. Function and Operation.................................................................................................................... 13
5.1 Control Panel and Operation Instruction................................................................................. 13
5.1.1 Touch Screen Operation Instruction..................................................................................... 14
5.1.2 Supplementary Instruction for Dust Cleaning......................................................................18
5.2 Instructions for Remote Control................................................................................................ 18
5.3 Instructions for Synchronous Control.......................................................................................18
5.4 Pulse Controller Use and Control............................................................................................. 19
5.5 Use of Dust Bin............................................................................................................................20
5.6 Use of Dust Box.......................................................................................................................... 20
6. Maintenance......................................................................................................................................... 21
6.1 Cleaning Dust Bin....................................................................................................................... 21
6.2 Cleaning Dust Box...................................................................................................................... 21
6.3 Cleaning or Changing the Filters.............................................................................................. 21
6.4 Full Dust Bin or Pressure Drop Alarm......................................................................................22
6.5 Convertor Error and Alarm.........................................................................................................22

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1. Foreword
This original instruction was developed as an integral part of this machine. It contains basic
information for qualified operating staff. It also contains all necessary information for the correct
and safe operation of this machine. These regulations, however, cannot cover all safety aspects.
The operator must peruse and make sense of this manual before starting to use the machine.
This manual should be put in a convenient place. If you lose this manual, please contact your
distributor for a new one.
We maintain the right to modify specifications, designs, operation and maintenance instructions
without advance notice.
We offer a two-year warranty based on the purchase date. Defective parts will be repaired or
replaced by Harvey at no charge.
We do not offer the warranty service for the following reasons:
Misuse
Lack of proper maintenance;
Not using genuine Harvey parts;
Consumable parts;
Force majeure, fire or explosion
Every machine we produce is fitted with a name plate with its serial number. The number
is also punched on the machine.
An exact description of the machine model and serial number will facilitate rapid and
effective replies from our after-sales service.

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2. Machine Description
This product uses the Gyro Air dust processing technology, which effectively separates the dust
from the air flow before the filter. This machine has the following features:
Reduces filter clogging:
The Gyro Air technology efficiently separates 99.7% of the dust from the air flow BEFORE the
filter, providing the benefit of a lower capacity load on the filter and a longer filter life. The air flow
levels are also maintained for a longer time during normal operation.
Clean emission:
Emission concentration＜0.05mg/m³, better than the CE standard of 0.1mg/m³. .
Intelligent control:
Real time monitoring of dust levels in the dust bin, filter clogging, convertor and motor status for
auto-dust cleaning; auto-start; remote-start; delayed dust cleaning.
Flow Cruise：
Intelligent speed control which maintains consistent air flow speed in the flow cruise mode.
Remarkable designs:
Heavy duty casters for easy positioning at the dust source; no need for specially designed
pipeline; easy connection; low cost for building dust collection system.
Easy maintenance:
Easily-to-change tool-less filters; exhaust air by internal circulation, low maintenance cost.;
Safety Standards:
CE (CONFORMITE EUROPEENNE).
This product is suitable for dry dust process, and can be used in the field of metal grinding, metal
cutting, wood machining, plastic machining, graphite machining, fiberglass machining, stone
cutting and surface polishing.
2.1 Feature Identification (Fig.1)
Fig.1
1. Cabinet 10. Filter
2. Flow Duct 11. Oil Water Separator
3. Separator 12. Disconnect switch
4. Inlet 13. Fan Motor
5. Dust bin 14. Power Cable
6. Operation Panel 15. Gas storage tank
7. Dust Box 16. Directional wheel
8. Swivel Wheel 17. Electrical box
9. Foots

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2.2 Specification
Specification G-1000
Electrical Metric Imperial
Power Source 380-480V 50Hz 3-phase 380-480V 60Hz 3-phase
Main motor 3KW 4HP
Frequency Converter Siemens V20
Dimensions & Weights
Overall Dimension 1870x 940 x 1500 mm 73-3/5X37X59 in.
Packing Size 2140x1100x1730mm 84-1/4X43-1/4X68-1/8 in.
Net Weight/Gross Weight 445/545 Kg 980/1200 lbs
Performance
Inlet Size Φ160mm and Φ140mm 6“
Max. Air Flow 2700m³/h 1600CFM
Max. Static Pressure 6200Pa 25 inch water
Vacuum@22m/s 2200Pa @ Φ140mm /
Blower Speed 2400-4200rpm 2400-4200rpm
Impeller Size Φ360mm 14-1/8”
Filter Efficiency 99.95%@0.3μm 99.95%@0.3μm
Emission 0.05mg/m³ 0.05mg/m³
Filter Area 12.6 ㎡136SF
Number of Filters 3 3
Noise Level 61-72dB(A) 61-72dB(A)
Dustbin Capacity 150L 40Gal
Features
Smart Jet-Pulse Filter Cleaning Standard Standard
Dust Full Monitor Standard Standard
Filter Monitor Standard Standard
Flow Cruise Standard Standard
Wireless Remote Control Standard Standard
Wireless Synchronized Control Standard Standard
Optional Accessories
Remote Control（RC-800/1000) YES YES
Synchronized Control（SC-800/1000) YES YES
Y-Adapter（YA-150-2x100) NO YES
Dust Bag（DB-1000) YES YES

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2.3 Electrical Power Requirement
Power requirement: AC380-480V 3-phase
Breaker Size: 20A
The machine needs no further electrical installation.
For the North American market, the equipment comes with a cable (4 cords).
For the European market, the machine is equipped with an industrial socket (5 cords).
The input power supply of the machine is 3-phase, AC380-480V. The steady-state AC power
supply is 0.9-1.1 times of the rated value.
2.3.1 Equipment grounding
This machine must be grounded. If it should malfunction or breakdown, grounding provides a
path of least resistance for the electric current to reduce the risk of electric shock. This appliance
is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug
must be inserted into an appropriate outlet that is properly installed and grounded in accordance
with all local building codes and ordinances.
WARNING – Improper connection of the equipment-grounding conductor can result in a risk of
electric shock. Check with a qualified electrician or service person if you are in doubt as to
whether the outlet is properly grounded.
2.3.2 Cable Inspection and Extension
Before using, you need to check the cable to see if there is any damage. If any, it should be
immediately repaired or replaced.
Extension cables cause a voltage drop, which may damage electrical components and shorten
the motor life. Voltage drop increases as the extension cable size gets longer and the cable size
gets smaller.
Minimum Gauge Size ........................... 2.5mm2(14 AWG)
Maximum Length (Shorter is Better).......15m (50 ft).

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2.3.3 Electrical diagram(Fig.2)
Fig.2

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3. Safety Regulations
3.1 General Safety Instructions
1. Read and understand the owner’s manual and labels affixed to the machine. Learn its
application and limitations as well as its specific potential hazards.
2. The power supply socket or terminals need reliable grounding.
3. Keep the machine in good working order, properly adjusted and aligned. Cluttered areas and
benches may invite accidents. Make sure the floor is clean and not slippery due to wax and
sawdust build-up.
4. WARNING! – To reduce the risk of electric shock:
Do not expose the machine to water or moisture.
Operators shall be adequately instructed on the use of these machines.
5. CAUTION! – This machine is for indoor use only.
This machine shall be stored indoors only.
6. Do not use this machine within the designated safety areas of flammable liquid storage or in
areas where there may be volatile gasses. Keep the work area clean, dry, and well-lit.
7. Keep children away from this machine.
8. Don’t force the machine or the attachment to do a job for which it was not designed.
9. Do not wear loose clothing, gloves, neckties or jewelry (rings, watch) because they could get
caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to
contain long hair. Roll up long sleeves above the elbows.
10. Do not use this machine if you are tired, your attention is wandering or you are distracted.
11. If the work operation appears to be excessively noisy, it’s advisable to wear ear protection.
12. Always wear safety glasses or a face shield when operating or observing machinery to
reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not
approved safety glasses.
13. WARNING! – To reduce the risk of electric shock:
Always unplug the machine during servicing.
14. WARNING! – To reduce the risk of injury from moving parts:
Always unplug the machine before servicing.
15. Make sure the power switch is in the “OFF” position before plugging it into an electrical outlet.
16. When turning the power ‘’OFF’’, do not leave the machine unattended until it comes to a
complete stop.
17. Regularly inspect the machine for damaged parts, loose bolts or any other conditions that
may effect safe operation. Always repair or replace damaged parts before operating machine.
18. Keep the machine clean. This will enable you to easily see any damage that may have
occurred. If need be, clean the machine with a damp soapy cloth. Do not use any solvents or
cleaners as these may cause damage to any plastic parts or to the electrical components.

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3.2 Specific Safety Instructions for Dust Processor
1. CLEAN ENVIRONMENT
Once you are ready to commence work, remove any tools, objects or items that could
inadvertently get ‘sucked up’ by the machine and place them safely out of the way.
2. INTENDED USE
Do not use this machine as a vacuum cleaner. Avoid stones, nails, etc., as it may produce a
spark and cause a fire or an explosion. This machine is not suitable for picking up hazardous
dust.
3. FIRE SUPPERSSION
Only operate the dust collector in locations that contain a fire suppression system or have a fire
extinguisher nearby.
4. REGULAR CLEANING
Regularly check/empty the collection bags to avoid the buildup of fine dust that can increase the
risk of fire. Make sure to regularly clean the surrounding area where the machine is operated
--excessive dust buildup on overhead lights, heaters, electrical panes, or other heat sources will
increase the risk of fire.
5. STATIC ELECTRICITY
Plastic dust lines generate high amounts of static electricity as dust chips pass through them.
Although rare, sparks caused by static electricity can cause explosions or fire. To reduce this risk,
make sure all dust lines are thoroughly grounded by using a grounding wire.
6. HAZARDOUS DUST
Dust created while using machinery may cause cancer, birth defects, or long-term respiratory
damage. Be aware of dust hazards associated with each workpiece material, and always wear a
NIOSH-approved respirator to reduce your risk.
7. DUST ALLERGIES
Dust from certain woods may cause an allergic reaction in people and animals. Make sure you
know what type of wood dust you will be exposed to in case there is a possibility of an allergic
reaction.
8. IMPELLER HAZARDS
Do not place your hands or tools near the open inlet during operation for any reason. The
powerful suction could easily cause accidental contact with the impeller which will cause serious
personal injury or damage to the machine. Always keep small animals and children away from
open dust collection inlets.

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4. Installation of the machine
This machine needs little-to-no assembly. It can almost be used directly out of the box.
4.1 Transportation of machine
4.1.1 Transportation and storage
The machine should be transported and stored in -25~55°C (-77~131°F) ambient temperature.
Take care not to allow the machine to be exposed to rain or damage to the packing during
transportation and storage.
●While transporting or handling the machine, be careful and let the activity be done by
qualified personnel especially trained for this kind of activity!
●While the machine is being loaded or unloaded, make sure that no person is too close to
be subject to injury.
●Select the proper transportation device according to the weight of the machine.
●Make sure the lifting capacity of the transportation device is capable for the weight of the
machine.
The machine is very heavy therefore serious personal injury can happen if safe moving
methods are not followed! To be safe, you will need assistance and power equipment
when moving the shipping crate and removing the machine from the pallet!
4.1.2 Transportation before unpacking
As standard, the machine is packed in a robust wooden box.
Fig. 3 shows the method which can be used to transport the machine..
Fig.3
4.1.3 Confirmation after unpacking
When opening the packing box, please pay attention to the following items. If you have any
questions, please contact your after sales department.
1) Has the machine been damaged in transportation?
2) All accessories and documents are included with the machine.
3) The product is consistent with the contract.
4) The specifications on the machine label are consistent with the contract.
4.1.4 Transportation after unpacking
When transporting the machine with a forklift, first find the center of gravity of the machine,
insert the fork below the machine and then lift carefully.