Haulotte Group OPTIMUM 6 Manual

CERTIFIED COMPANY
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ISO
9001
V2000
OPERATING AND MAINTENANCE
INSTRUCTIONS
SELF-PROPELLED SCISSOR PLATFORM
OPTIMUM 6 and 8
242 032 6160 - E 11.05 Ind. B GB

Distribué par / Distributed by/ Distribuito da
Haulotte France
Tél / Phone [phone]
Fax / Fax [phone]
Centre Mondial Pièces de Rechange
Spare Parts International Centre
Tél / Phone [phone]
Fax / Fax [phone]
Haulotte Hubarbeitsbühnen
Tél / Phone + 49 76 33 806 920
Fax / Fax + 49 76 33 806 82 18
Haulotte Portugal
Tél / Phone + 351 21 955 98 10
Fax / Fax + 351 21 995 98 19
Haulotte UK
Tél / Phone + 44 (0) 1952 292753
Fax / Fax + 44 (0) 1952 292758
Haulotte U.S. Inc.
Main tool free 1-877-HAULOTTE
Service tool free 1-877-HAULOT-S
Haulotte Asia
Tél / Phone + 65 6536 3989
Fax / Fax + 65 6536 3969
Haulotte Netherlands BV
Tél / Phone + 31 162 670 707
Fax / Fax + 31 162 670 710
Haulotte Australia PTY Ltd
Tél / Phone + 61 3 9706 6787
Fax / Fax + 61 3 9706 6797
Haulotte Italia
Tél / Phone + 39 05 17 80 813
Fax / Fax + 39 05 16 05 33 28
Haulotte Do Brazil
Tél / Phone + 55 11 3026 9177
Fax / Fax + 55 3026 9178
Haulotte Scandinavia AB u.b.
Tél / Phone + 46 31 744 32 90
Fax / Fax + 46 31 744 32 99
Haulotte Iberica - Madrid
Tél / Phone + 34 91 656 97 77
Fax / Fax + 34 91 656 97 81
Haulotte Iberica - Sevilla
Tél / Phone + 34 95 493 44 75
Fax / Fax + 34 95 463 69 44

i
REVIEW JOURNAL
Issue Date Subject
10.05 27/10/2005 Created (Index a)
11.05 28/11/2005 § 3.2.2.4 ’Alarm’ ; § 4.4.1 (Index b)

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Operating and maintenance instructions
i
Caution!
GENERAL
You have just taken delivery of your mobile elevating work platform
It will give you complete satisfaction if you follow the operating and maintenance
instructions exactly.
The purpose of this instruction manual is to help you in this.
We stress the importance:
• of complying with the safety instructions relating to the machine itself, its use
and its environment,
• of using it within the limits of its performances,
• of proper maintenance upon which its service life depends.
During and beyond the warranty period, our After-Sales Department is at your
disposal for any service you might need.
Contact in this case our Local Agent or our Factory After-Sales Department,
specifying the exact type of machine and its serial number.
When ordering consumables or spares, use this documentation, together with the
«Spares» catalogue so as to receive original parts, the only guarantee of
interchangeability and perfect operation.
This manual is supplied with the machine and is included on the delivery
note.
REMINDER:You are reminded that our machines comply with the provisions of
the «Machines Directive» 89/392/EEC of June 14th 1989 as
amended by the directives 91/368/EEC of June 21st 1991, 93/44/
EEC of June 14th 1993, 93/68/EEC of July 22nd 1993 and 89/336/
EEC of May 3rd 1989, directive 2000/14/CE and directive EMC/89/
336/CE.
The technical data contained
in this manual cannot involve
our responsibility and we
reserve the right to proceed
with improvements or
modifications without
amending this manual.

Operating and maintenance instructions
ii

Operation and Servicing - OPTIMUM 6 and 8
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CONTENTS
1 - GENERAL RECOMMENDATIONS - SAFETY ............................................................ 1
1.1 - GENERAL WARNING ................................................................................................. 1
1.1.1 - Manual ..................................................................................................................................... 1
1.1.2 - Labels ...................................................................................................................................... 1
1.1.3 - Safety....................................................................................................................................... 1
1.2 - GENERAL SAFETY INSTRUCTIONS......................................................................... 2
1.2.1 - Operators ................................................................................................................................. 2
1.2.2 - Environment............................................................................................................................. 2
1.2.3 - Using the machine ................................................................................................................... 2
1.3 - RESIDUAL RISKS ....................................................................................................... 4
1.3.1 - Risks of jolting - Overturning.................................................................................................... 4
1.3.2 - Electrical risks .......................................................................................................................... 4
1.3.3 - Risks of explosion or burning................................................................................................... 4
1.3.4 - Risks of collision ...................................................................................................................... 4
1.3.5 - Abnormal noise ........................................................................................................................ 4
1.4 - VERIFICATIONS ......................................................................................................... 4
1.4.1 - Routine verifications................................................................................................................. 4
1.4.2 - Examination of suitability of a machine.................................................................................... 5
1.4.3 - State of conservation ............................................................................................................... 5
1.5 - REPAIRS AND ADJUSTMENTS................................................................................. 5
1.6 - VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICE...................... 5
1.7 - BEAUFORT SCALE .................................................................................................... 6
1.8 - MINIMUM SAFETY DISTANCES ................................................................................ 6
2 - PRESENTATION ......................................................................................................... 7
2.1 - IDENTIFICATION ........................................................................................................ 7
2.2 - GENERAL OPERATION ............................................................................................. 7
2.3 - MAIN COMPONENTS ................................................................................................. 8

Operation and Servicing - OPTIMUM 6 and 8
iv
2.4 - WORKING AREA.........................................................................................................9
2.4.1 - Optimum 6............................................................................................................................... 9
2.4.2 - Optimum 8............................................................................................................................. 10
2.5 - TECHNICAL DATA ....................................................................................................11
2.5.1 - Optimum 6 and 8 technical data............................................................................................ 11
2.6 - SIZE ...........................................................................................................................12
2.6.1 - Optimum 6.............................................................................................................................. 12
2.6.2 - Optimum 8.............................................................................................................................. 12
2.7 - LABELS.....................................................................................................................13
2.7.1 - Common "yellow" labels......................................................................................................... 13
2.7.2 - Common "orange" labels........................................................................................................ 13
2.7.3 - Common "red" labels.............................................................................................................. 14
2.7.4 - Other common labels ............................................................................................................. 14
2.7.5 - Model-specific labels.............................................................................................................. 15
2.7.6 - Specific labels : Option........................................................................................................... 15
2.7.7 - Machine label references ...................................................................................................... 16
2.7.8 - Label positions on the machine.............................................................................................. 17
3 - OPERATING PRINCIPLE...........................................................................................19
3.1 - HYDRAULIC CIRCUIT...............................................................................................19
3.1.1 - Lifting the platform.................................................................................................................. 19
3.1.2 - Travel movement (machine movement)................................................................................. 19
3.1.3 - Steering movement ................................................................................................................ 19
3.2 - ELECTRIC CIRCUIT..................................................................................................19
3.2.1 - Electronic variable speed drive .............................................................................................. 19
3.2.2 - Battery charge state / timer controller .................................................................................... 19
3.3 - SAFETY SYSTEMS ...................................................................................................23
3.3.1 - Tilt control............................................................................................................................... 23
3.3.2 - Travel speeds........................................................................................................................ 23
3.3.3 - Safety system against potholes.............................................................................................. 23
3.3.4 - Platform load control .............................................................................................................. 23
4 - USE............................................................................................................................25
4.1 - GENERAL INSTRUCTIONS ......................................................................................25