Haybuster H-1000 Parts list manual
0500044 • May 2014
DuraTech InDusTrIes InTernaTIonal Inc.
Po Box 1940, JamesTown, nD 58402-1940
Tel: (701) 252-4601• Fax: (701) 252-0502
www.DuraTechInDusTrIes.neT • www.hayBusTer.com
H-1000
PTO Driven Tub Grinder
Serial Number FI03631 & Up
Operating Instructions and Parts Reference
TM
Product InformatIon
A Tradition of Innovation Since 1966
H-1000
PTO Driven Tub Grinder
Serial Number FI03631 & Up
Operating Instructions
and Parts Reference
TM
DuraTech Industries International Inc. (DuraTech Industries) has made every effort to assure
that this manual completely and accurately describes the operation and maintenance of the
H-1000 Tub Grinder as of the date of publication. DuraTech Industries reserves the right to
make updates to the machine from time to time. Even in the event of such updates, you should
still nd this manual to be appropriate for the safe operation and maintenance of your unit.
This manual, as well as materials provided by component suppliers to DuraTech Industries
are all considered to be part of the information package. Every operator is required to read
and understand these manuals, and they should be located within easy access for periodic
review.
& are registered trademarks of Duratech Industries
International, Inc. Haybuster, H-1000 and Big Bite with logo are trademarks of Duratech
Industries International, Inc.
A Tradition of Innovation Since 1966
i
H-1000 TUB GRINDER OPERATING INSTRUCTIONS
FOREWORD
Foreword
All personnel must read and understand the following sections before operating the
H-1000 Tub Grinder.
•Foreword and Section 1, important safety information.
•Section 2, ”Dealer Preparation,” to verify that the machine has been prepared for
use.
•Section 3, “Machine operation,” which explains normal operation of the
machine.
•Section 3.1, “Pre-Operation Inspection”.
Appropriate use of unit
The H-1000 Tub Grinder is designed to grind material into more palatable or man-
ageable rations for your operation. It has multiple uses:
1. Grind most types of hay
•Big round bales
•Loose hay
•Square bales
2. Grind most types of grain
•Ear corn
•Shell corn
•High moisture corn
•Most small grains
ii H-1000 TUB GRINDER OPERATING INSTRUCTIONS
3. Grind most types of crop residue
•Stover
•Straw
4. Grind various sizes
• Screens are available from 1/8” to 4”
• Combine screen sizes to get desired cut
Operator protection
As with all machinery, care needs to be taken in order to insure the safety of the
operator and those in the surrounding area.
WARNING: The OPERATOR IS RESPONSIBLE for the safety of the
operator and those in the surrounding area. Operators and those observing the
operation of the H-1000 Tub Grinder are required to wear head, eye, and ear
protection, No loose clothing is allowed.
iii
TABLE OF CONTENTS
H-1000 TUB GRINDER OPERATING INSTRUCTIONS
Part 1: Operating Instructions ........................................1
Introduction ................................................................................. 2
Purpose ....................................................................................... 2
Section 1: Safety......................................................................... 4
1.1 Safety-alert symbols.................................................................................... 4
1.2 Operator - personal equipment.................................................................... 6
1.3 Machine safety labels.................................................................................. 7
1.4 Thrown objects and operator safety .......................................................... 11
1.5 Shielding ................................................................................................... 12
1.6 Personal protection equipment.................................................................. 12
1.7 Safety Review ........................................................................................... 13
1.8 Fire Prevention .......................................................................................... 15
1.9 Fire Extinguishers: .................................................................................... 16
1.10 Towing ...................................................................................................... 17
1.11 Service and maintenance........................................................................... 18
Section 2: Dealer Preparation .................................................. 19
2.1 Assembly Required ................................................................................... 19
Section 3: Operation ................................................................. 21
3.1 Pre-Operating Inspection .......................................................................... 21
3.2 Introduction to the machine ...................................................................... 23
3.2.1 Description of the H-1000 Tub Grinder ..................................... 23
3.2.2 Overview of Operator’s Controls................................................ 23
3.2.3 Electronic governor..................................................................... 24
3.2.4 Rotor ........................................................................................... 24
3.2.5 Screens ........................................................................................ 25
3.2.6 Tub .............................................................................................. 25
3.2.7 Slug Buster and Mill Grate ......................................................... 26
3.2.8 Conveyors, Drives & Lifting ...................................................... 26
3.2.9 Open and Closed Center Valves.................................................. 26
3.3 Machine Operation.................................................................................... 27
3.3.1 Tractor Set Up............................................................................. 27
3.3.2 How to hook up to tractor ........................................................... 28
3.3.3 How to disconnect from tractor .................................................. 28
3.3.4 How to operate machine as a unit............................................... 28
iv H-1000 TUB GRINDER OPERATING INSTRUCTIONS
TABLE OF CONTENTS
3.4 Shutdown procedures ................................................................................ 30
3.4.1 Normal Shutdown Procedure ........................................................... 30
3.4.2 Emergency Shutdown Procedure ..................................................... 31
3.5 Storage...................................................................................................... 31
3.5.1 Preparing for storage ........................................................................ 31
3.5.2 Removing from storage.................................................................... 31
3.6 Installing a screen...................................................................................... 31
3.7 Road Transport .......................................................................................... 33
3.7.1 Folding the conveyor........................................................................ 33
3.7.2 Set up to transport ............................................................................ 33
3.7.3 Change back to operate ................................................................... 33
3.8 Parts of the electronic governor ................................................................ 34
3.9 Operation of the electronic governor ........................................................ 35
3.10 Calibration of the electronic governor ................................................... 36
3.11 Adjusting the tub’s rotation speed............................................................. 36
3.12 Adjusting the conveyor belt tension.......................................................... 37
3.13 Adjusting the conveyor belt tracking ........................................................ 38
3.14 Main drive belt adjustment........................................................................ 39
3.15 Sizing the tub drive chain.......................................................................... 39
3.16 Electro-hydraulic valve coil test................................................................ 39
3.17 Electro-hydraulic valve calibration ........................................................... 40
3.18 Sensor test ................................................................................................. 41
Section 4: General Maintenance ............................................... 42
4.1 Lubrication ................................................................................................ 44
4.2 Hydraulic system....................................................................................... 49
4.3 Hammermill maintenance ......................................................................... 50
4.4 Hammer maintenance and replacement .................................................... 51
Section 5: Troubleshooting the H-1000 Tub Grinder ................ 53
5.1 Troubleshooting the electronic governor system ...................................... 53
5.2 General Troubleshooting ........................................................................... 57
Appendix A: Warranty ............................................................... 58
Appendix B: H-1000 Tub Grinder Specications...................... 59
Appendix C: Required for operation ......................................... 60
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TABLE OF CONTENTS
H-1000 TUB GRINDER OPERATING INSTRUCTIONS
Part 2: Parts Reference..................................................61
BULL WHEEL FRAME ASSEMBLY .................................................................. 62
MAIN FRAME ASSEMBLY S.N. UP TO GI3756 ............................................... 64
MAIN FRAME ASSEMBLY S.N. GI3757 AND UP ............................................ 66
PLATFORM ASSEMBLY ..................................................................................... 68
PRESSURE ROLLER ASSEMBLY S.N. GI4002 & UP....................................... 70
TUB DRIVE ASSEMBLY..................................................................................... 72
TUB ASSEMBLY (S.N. UP TO 4441) .................................................................. 74
TUB ASSEMBLY (S.N. 4541 AND UP) ............................................................... 76
ROTOR ASSEMBLY............................................................................................. 78
CONVEYOR DRIVE ASSEMBLY S.N. UP TO GI3756 ..................................... 80
CONVEYOR DRIVE ASSEMBLY S.N. GI3757 AND UP .................................. 82
BELLY CONVEYOR ASSEMBLY....................................................................... 84
LOWER DISCHARGE CONVEYOR ASSEMBLY............................................. 86
UPPER DISCHARGE CONVEYOR ASSEMBLY............................................... 88
HYDRAULIC ASSEMBLY................................................................................... 90
HYDRAULIC ELECTRIC SOLENOID VALVE.................................................. 92
HYDRAULIC VALVE - 4000128 ........................................................................ 94
TUB DRIVE MOTOR ASSEMBLY...................................................................... 96
P.T.O. ASSEMBLY................................................................................................. 97
P.T.O. ASSEMBLY WITH PLASTIC GUARDS .................................................. 98
HYDRAULIC CONVEYOR LIFT ASSEMBLY S.N. UP TO GI3756............... 100
HYDRAULIC CONVEYOR LIFT ASSEMBLY S.N. GI3757 TO GI3806 ....... 102
HYDRAULIC CONVEYOR LIFT ASSEMBLY S.N. GI3807 AND UP ........... 104
HYDRAULIC CYLINDER ................................................................................. 106
ELECTRONIC GOVERNOR ASSEMBLY S.N. UP TO GI3756....................... 108
WHEEL ASSEMBLY .......................................................................................... 110
GEAR BOX ASSEMBLY.................................................................................... 112
REAR HAY GUIDE ASSEMBLY (OPTION)..................................................... 114
FRONT HAY GUIDE ASSEMBLY (OPTION) .................................................. 116
MILL GRATE (OPTION) .................................................................................... 118
GEYSER PLATE (OPTION) ............................................................................... 120
GRAIN GRINDING HOPPER (OPTION).......................................................... 122
EAR CORN KIT (OPTION)................................................................................ 124
DECALS .............................................................................................................. 126
DECAL LOCATIONS ......................................................................................... 128
H-1000 TUB GRINDER DOCUMENTATION COMMENT FORM .. 131
vi H-1000 TUB GRINDER OPERATING INSTRUCTIONS
A Tradition of Innovation Since 1966
1H-1000 TUB GRINDER OPERATING INSTRUCTIONS 1
H-1000
PTO Driven Tub Grinder
Serial Number FI03631 & Up
Part 1:
Operating Instructions
TM
2H-1000 TUB GRINDER OPERATING INSTRUCTIONS
Introduction
The H-1000 Tub Grinder is designed to grind material into more palatable or manageable rations for your operation. It
has multiple uses:
1. Grind most types of hay
•Big round bales
•Loose hay
•Square bales
2. Grind most types of grain
•Ear corn
•Shell corn
•High moisture corn
•Most small grains
3. Grind most types of crop residue
•Stover
•Straw
4. Grind various sizes
• Screens are available from 1/8” to 4”
• Combine screen sizes to get desired cut
To avoid possible damage to the machine and risk of injury to the operator, consult with a DuraTech Industries
International, Inc. (DuraTech Industries) representative before attempting to shred materials other than livestock forage.
Purpose
The purpose of this owner’s manual is to explain maintenance requirements and routine adjustments for the most
efcient operation of your H-1000 Tub Grinder. There is also a trouble shooting section that may help in case of
problems in the eld. Any information not covered in this manual may be obtained from your dealer.
Special Note: When reference is made as to front, rear, left hand, or right hand of this machine, the
reference is always made from standing at the rear end of the machine and looking toward the hitch.
Always use serial number and model number when referring to parts or problems. Please obtain your
serial number and write it below for your future reference.
MODEL: H-1000 SERIAL NO. ________________________
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H-1000 TUB GRINDER OPERATING INSTRUCTIONS
How to use this manual
Manual organization
This manual is organized into the following parts:
• Part 1: Operating Instructions
• Section 1: Safety decals, safety instructions and information
• Section 2: List the preparation required by the dealer before delivery,
• Section 3: Describes the purposes of each part.
• Section 4: Describes safe procedures.
• Section 5: Tells how to use the H-1000 Tub Grinder.
• Section 6: Describes how to maintain the H-1000 Tub Grinder.
• Part 2: Part’s reference contains diagrams of each assembly, with the part number of each part. A key on
the same or facing page contains a description of the part and the quantity used.
Dealer responsibilities
• Thoroughly review Section 2, “Dealer Preparation,” and perform the tasks outlined. Also perform a daily
pre-operation inspection as described in Section 3, “Operation.”
•Upon delivery of the unit to the customer, it is your responsibility to conduct a training session on the safe
operation of the unit for the primary operator(s). You must also conduct a “walk-around” inspection of all
safety instructional decals on the machine itself. Decals are illustrated in Part 2: Parts Reference.
•Complete and return the Warranty Registration postcard. DuraTech Industries must receive this form
before activating the warranty. Appendix A provides details of the warranty.
Operator responsibilities
• Review Section 2, ”Dealer Preparation,” to verify that the H-1000 Tub Grinder has been prepared for use.
• Note the important safety information in the Foreword and in Section 1, “Safety.”
•Thoroughly review sections 1 and 3, which explain normal operation of the machine, and section 4, which
explains maintenance requirements. These sections will function as your textbook during the dealer-
conducted training course that is required before you can use the unit.
•Manuals for certain allied supplier’s components are provided separately. You should also be familiar
with their contents.
•Keep copies of all manuals in a readily accessible location for future reference.
4H-1000 TUB GRINDER OPERATING INSTRUCTIONS
Safety-Alert Symbol
Read and recognize safety information. Be alert to
the potential for personal injury when you see this
safety-alert symbol.
Section 1: Safety
The safety of the operator is of great importance to DuraTech Industries. We have provided decals, shield and other
safety features to aid you in using your machine safely. In addition, we ask you to be a careful operator who will
properly use and service your Haybuster equipment.
WARNING: FAILURE TO COMPLY WITH SAFETY INSTRUCTIONS THAT FOLLOW
WITHIN THIS MANUAL COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH.
BEFORE ATTEMPTING TO OPERATE THIS MACHINE, CAREFULLY READ ALL
INSTRUCTIONS CONTAINED WITHIN THIS MANUAL. ALSO READ THE INSTRUCTION
MANUAL PROVIDED WITH YOUR TRACTOR.
THIS MACHINE IS NOT TO BE USED FOR ANY PURPOSE OTHER THAN THOSE
EXPLAINED IN THE OPERATOR’S MANUAL, ADVERTISING LITERATURE OR OTHER
DURATECH WRITTEN MATERIAL PERTAINING TO THE H-1000 TUB GRINDER.
1.1 Safety-alert symbols
Decals are illustrated in Part 2: Parts Reference.
The safety decals located on your machine contain important and useful information that will help you operate your
equipment safely.
To assure that all decals remain in place and in good condition, follow the instructions below:
• Keep decals clean. Use soap and water - not mineral spirits, adhesive cleaners and other similar cleaners
that will damage the decal.
• Replace all damaged or missing decals. When attaching decals, surface temperature of the machine must
be at least 40° F (5° C). The surface must be also be clean and dry.
• When replacing a machine component to which a decal is attached, be sure to also replace the decal.
• Replacement decals can be purchased from your Haybuster dealer.
DuraTech uses industry accepted ANSI standards in labeling its products for safety and operational characteristics.
5
H-1000 TUB GRINDER OPERATING INSTRUCTIONS
DANGER: Indicates an imminently
hazardous situation that, if not avoided, will
result in death or serious injury. This signal
word is to be limited to the most extreme
situations, typically for machine components
that, for functional purposes, cannot be
guarded.
WARNING: Indicates a potentially hazardous
situation that, if not avoided, could result in
death or serious injury, and includes hazards
that are exposed when guards are removed.
It may also be used to alert against unsafe
practices.
CAUTION: Indicates a potentially hazardous
situation that, if not avoided, may result in
minor or moderate injury. It may also be used
to alert against unsafe practices.
This manual uses the symbols to the right to denote
important safety instructions and information.
The DANGER, WARNING and CAUTION symbols
are used to denote conditions as stated in the text above.
Furthermore, the text dealing with these situations is
surrounded by a box with a white background, will begin
with DANGER, WARNING, or CAUTION.
The INFORMATION symbol is used to denote important
information or notes in regards to maintenance and use of
the machine. The text for this information is surrounded
by a box with a light grey background, and will begin with
either IMPORTANT or NOTE.
DANGER
INFORMATION
CAUTION
WARNING
6H-1000 TUB GRINDER OPERATING INSTRUCTIONS
1.2 Operator - personal equipment
THE OPERATOR
Physical Condition
You must be in good physical condition and mental health and not under the inuence of any substance (drugs, alcohol)
which might impair vision, dexterity or judgment.
Do not operate a H-1000 when you are fatigued. Be alert - If you get tired while operating your H-1000, take a break.
Fatigue may result in loss of control. Working with any farm equipment can be strenuous. If you have any condition
that might be aggravated by strenuous work, check with your doctor before operating
Proper Clothing
Clothing must be sturdy and snug-tting, but allow complete freedom
of movement. Avoid loosetting jackets, scarfs, neckties, jewelry, ared
or cuffed pants, unconned long hair or anything that could become
entangled with the machine.
Protect your hands with gloves when handling hammers, screens, etc.. .
Heavy-duty, nonslip gloves improve your grip and protect your hands.
Good footing is most important. Wear sturdy boots with nonslip soles.
Steel-toed safety boots are recommended.
To reduce the risk of injury to your eyes never operate a H-1000 unless
wearing goggles or properly tted safety glasses with adequate top and
side protection.
Tractor noise may damage your hearing. Always wear sound barriers (ear
plugs or ear mufers) to protect your hearing. Continual and regular users
should have their hearing checked regularly.
7
H-1000 TUB GRINDER OPERATING INSTRUCTIONS
1.3 Machine safety labels
The safety decals located on your machine contain important information that will help you operate your equipment.
Become familiar with the decals and their locations.
DANGER: ROTATING PARTS WITHIN CAN KILL OR
DISMEMBER. WAIT FOR ALL MOVEMENT TO STOP
BEFORE SERVICING, UNLOADING, OR INSPECTING
MACHINE.
DANGER: ROTATING DRIVELINE, KEEP AWAY!
ENTANGLEMENT CAN CAUSE SERIOUS INJURIES OR
DEATH.
DO NOT OPERATE WITHOUT
• ALL DRIVELINE GUARDS, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE
• DRIVELINES SECURELY ATTACHED AT BOTH
ENDS
• DRIVELINE GUARDS THAT TURN FREELY ON
DRIVELINE
WARNING: FOR YOUR PROTECTION KEEP ALL
SHIELDS IN PLACE AND SECURED WHILE MACHINE
IS OPERATING MOVING PARTS WITHIN CAN CAUSE
SEVERE PERSONAL INJURY.
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8H-1000 TUB GRINDER OPERATING INSTRUCTIONS
WARNING: FOR YOUR PROTECTION AND
PROTECTION OF OTHERS, PRACTICE THE
FOLLOWING SAFETY RULES.
1. BEFORE OPERATING THIS MACHINE, READ THE
OPERATOR’S MANUALS SUPPLIED WITH THIS
MACHINE AND YOUR TRACTOR.
2. CHECK OPERATORS MANUALS TO BE SURE
YOUR TRACTOR MEETS THE MINIMUM
REQUIREMENTS FOR THIS MACHINE.
3. READ ALL DECALS PLACED ON THIS MACHINE
FOR YOUR SAFETY AND CONVENIENCE.
4. NEVER ALLOW RIDERS ON THIS IMPLEMENT OR
THE TRACTOR.
5. KEEP OTHERS AWAY FROM THIS MACHINE
WHILE IN OPERATION.
6. KEEP ALL SHIELDS IN PLACE WHILE MACHINE IS
OPERATING.
7. KEEP HANDS, FEET, LOOSE CLOTHING, ETC.,
AWAY FROM POWER DRIVEN PARTS.
8. ALWAYS SHUT OFF MACHINE AND ENGINE
BEFORE SERVICING, UNCLOGGING,
INSPECTING, OR WORKING NEAR THIS MACHINE
FOR ANY REASON. ALWAYS PLACE
TRANSMISSION IN PARK OR SET PARK BRAKE
AND WAIT FOR ALL MOVEMENT TO STOP
BEFORE APPROACHING THIS MACHINE.
WARNING: NO RIDERS
SERIOUS INJURY COULD RESULT FROM RIDING ON
THE MACHINE.
WARNING: FAILURE TO USE CAUTION WHILE
FOLDING THE CONVEYOR COULD RESULT IN
SERIOUS INJURY.
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6500139
9
H-1000 TUB GRINDER OPERATING INSTRUCTIONS
WARNING: OVERHEAD CONVEYOR HAZARD
TO PREVENT SERIOUS INJURY OR DEATH:
DO NOT WALK UNDER CONVEYOR AT ANY TIME.
STAY CLEAR OF CONVEYOR DURING OPERATION,
RAISING, AND LOWERING. LOWER CONVEYOR
FULLY BEFORE SERVICING.
KEEP OTHERS AWAY.
WARNING: OVERHEAD CONVEYOR HAZARD
TO PREVENT SERIOUS INJURY OR DEATH:
DO NOT WALK UNDER CONVEYOR AT ANY TIME.
STAY CLEAR OF CONVEYOR DURING FOLDING
OPERATIONS. CHECK THAT TRANSPORT LOCKPINS
ARE FULLY ENGAGED BEFORE TRANSPORTING ON
ROADS OR SERVICING.
KEEP OTHERS AWAY.
WARNING: HIGH-PRESSURE FLUID HAZARD, TO
PREVENT SERIOUS INJURY OR DEATH:
• RELIEVE PRESSURE ON SYSTEM BEFORE
REPAIRING OR ADJUSTING OR DISCONNECTING.
• WEAR PROPER HAND AND EYE PROTECTION
WHEN SEARCHING FOR LEAKS. USE WOOD OR
CARDBOARD INSTEAD OF HANDS.
• KEEP ALL COMPONENTS IN GOOD REPAIR.
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10 H-1000 TUB GRINDER OPERATING INSTRUCTIONS
CAUTION: KEEP WHEEL BOLTS TIGHT.
CAUTION: ADJUST TRACTOR DRAWBAR SO THAT
THE DISTANCE FROM THE END OF THE P.T.O.
SHAFT ON THE TRACTOR TO THE CENTER OF THE
DRAWBAR HITCH PIN IS 16”.
CAUTION: INSERT TRANSPORT LOCKS BEFORE
MOVING ON ROADS.
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