Eliet DZC450 User manual

DZC450
MANUAL

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English
This manual contains practical information regarding the use and maintenance
of the machine. Read it carefully and keep the manual in a safe place.
Please also keep your purchase invoice or receipt together with this booklet.
Register your purchase online at www.eliet.eu.
© ELIET
Copyright 2020 ELIET. All rights reserved. The texts, images and other information in this manual are protected by copyright and
also by other intellectual property rights. As such, no parts of this manual may be used for commercial or other purposes. Certain
parts of this manual are also protected by copyright owned by Eliet suppliers.

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1. Introduction
1.1. Carefully read this user manual
ELIET machines are designed for safe and reliable use if they are operated in accordance with
the instructions provided. Carefully read these operating instructions before using the machine.
Failure to do so may result in personal injury or damage to the equipment.
1.2. Identification Data – ELIET DZC450
Copy the identification data of your machine into the text boxes:
Type number:
Engine:
Serial number:
Year of Manufacture:
2. Warranty
2.1. Machine registration
To be entitled to warranty, the machine has to be registered online within one month after pur-
chase at: www.eliet.eu
European customers: US customers:
ELIET EUROPE NV ELIET USA Inc.
Diesveldstraat 2 3361 Stafford Street
8553 Otegem Pittsburgh, PA 15204
T([phone] - F([phone] Tel [phone] - Fa x [phone]
e-mail: inf[email protected], www.eliet.eu e-mail: inf[email protected], www.elietusa.com
Check the warranty conditions (read § 17; page 104)

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3. Welcome
Welcome to the family of ELIET users.
We thank you for the trust that you have placed in ELIET and we are convinced that you have
purchased the very best machine. The operating life of your ELIET machine depends on how you
care for your machine. This manual and the engine manual included will help you on your way.
Strict adherence to the instructions and suggestions in these manuals will guarantee optimum
performance of your ELIET machine for a very long time.
Read this manual carefully before operating the machine. This will prevent you from operating
the device incorrectly.
For your own safety, please observe the safety instructions specified in the relevant chapter.
Even if you are familiar with operating similar equipment, it is still advisable to read these pages
carefully.
All ELIET equipment and machines are continually updated and improved; as such, we reserve
the right that the specifications of your machine may differ slightly in terms of shape, technology
and accessories. The descriptions and technical data in this manual are valid at the time of publi-
cation. Certain illustrations and descriptions may not apply to your specific machine, but instead
relate to a different version of the machine. For this reason, we trust that you appreciate the
fact that discrepancies or deviations in the texts and illustrations in this manual cannot give rise
to any claims. Should you have any questions not fully addressed in this manual, please contact
your ELIET dealer. Find an authorised ELIET dealer near you at www.eliet.eu.
ELIET AT YOUR SERVICE
During office hours, ELIET’s help desk will make every effort to answer all of your questions:
European customers: US customers:
GMT +1: from 8 AM to 4 PM GMT -5: 8 AM to 5 PM
Tel: [phone] Tel [phone]
Fax: [phone] Fax [phone]
inf[email protected] inf[email protected]om
www.elietmachines.com www.elietusa.com

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4. Table of Contents
1. Introduction....................................................................................................................................3
1.1. Carefully read this user manual........................................................................................................... 3
1.2. Identification Data – ELIET DZC450 .................................................................................................. 3
2. Warranty ........................................................................................................................................3
2.1. Machine registration.............................................................................................................................. 3
3. Welcome .........................................................................................................................................4
4. Table of Contents ..........................................................................................................................5
5. Safety symbols..............................................................................................................................7
6. Main machine parts ......................................................................................................................8
6.1. Overall view .............................................................................................................................................9
6.2. Handlebars..............................................................................................................................................11
6.3. Engine......................................................................................................................................................11
7. Safety instructions ......................................................................................................................13
7.1. Safety messages ....................................................................................................................................13
7.2. Safety features......................................................................................................................................16
7.3. Safety instructions ...............................................................................................................................18
7.3.1. General safety instructions....................................................................................................18
7.3.2. Careful and proper use..........................................................................................................19
7.3.3. Operator's responsibilities...................................................................................................20
7.3.4. Personal Protective Equipment (PPE) ...............................................................................21
7.3.5. Ergonomics..............................................................................................................................22
7.3.6. Danger zone............................................................................................................................22
7.3.7. Periodic maintenance ............................................................................................................24
7.3.8. Limits of the machine ...........................................................................................................25
7.3.9. In harmony with nature ........................................................................................................25
8. Dealer’s responsibilities............................................................................................................ 26
8.1. Unpacking the machine ......................................................................................................................26
8.1.1. Structure of the handlebars:.................................................................................................27
8.1.2. Mounting of the rear cover: .................................................................................................30
8.2. Other responsibilities..........................................................................................................................31
9. Operating instructions ...............................................................................................................33
9.1. Preliminary checks...............................................................................................................................33
9.2. Characteristics of the work area .....................................................................................................34
9.3. Preparation of the work area ...........................................................................................................34
9.4. Preparing the machine ......................................................................................................................38
9.4.1. Machine set-up........................................................................................................................38
9.4.2. Refuelling ............................................................................................................................... 46
9.5. Starting and stopping the engine....................................................................................................47
9.6. Working with the machine ................................................................................................................49
9.6.1. Driving the machine...............................................................................................................49
9.6.1.1. Driving .........................................................................................................................49
9.6.1.2. Turning...................................................................................................................... 50
9.6.2. Planning and determining the track and the work pattern..........................................51

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9.6.3. Overseeding............................................................................................................................52
9.6.4. After overseeding..................................................................................................................55
9.6.5. Emptying the seed distribution system .......................................................................... 56
9.7. Cleaning the machine .........................................................................................................................57
9.8. Fault diagnosis.....................................................................................................................................59
9.8.1. The engine fails to start after periods of inactivity........................................................59
9.8.2. Engine shuts off whilst in use............................................................................................ 60
9.8.3. Loss of grass seed during transport.................................................................................62
9.8.4. Irregular seed pattern..........................................................................................................62
9.8.5. A trail of damage to the lawn............................................................................................ 64
9.8.6. Unintended activation from transport or operation mode. ....................................... 64
9.8.7. The machine remains stuck in transport mode............................................................. 64
9.8.8. The machine loses traction while driving or operating .............................................. 64
10. Transporting the machine ....................................................................................................... 66
11. Maintenance ............................................................................................................................... 68
11.1. General................................................................................................................................................... 68
11.2. Periodic maintenance schedule.......................................................................................................69
11.3. Lubricants.............................................................................................................................................70
11.4. Routine check before each operation............................................................................................70
11.4.1. Visual check of the state of the machine .........................................................................70
11.4.2. Checking and topping up the engine's oil level...............................................................71
11.4.3. Cleaning the air filter ........................................................................................................... 72
11.4.4. Checking the blades .............................................................................................................73
11.5. Maintenance after every 25 hours of operation ......................................................................... 74
11.5.1. General lubrication treatment............................................................................................. 74
11.5.2. Changing the oil.....................................................................................................................83
11.5.3. Checking and adjusting the belt tension ........................................................................ 84
11.6. Maintenance after every 100 hours of operation....................................................................... 88
11.6.1. Replacing the blades ............................................................................................................ 88
11.6.2. Replacing the air filter ........................................................................................................ 90
11.7. Maintenance after every 200 hours of operation....................................................................... 90
11.7.1. Replacing belts........................................................................................................................ 90
11.7.2. Replacing the belt tensioning roller ...................................................................................91
11.7.3. Checking and/or replacing the spark plug...................................................................... 94
11.8. Maintenance after every 500 hours of operation ..................................................................... 95
11.8.1. Replacing chains and sprockets......................................................................................... 95
11.8.2. Chain tightening................................................................................................................... 95
12. Storing the machine................................................................................................................. 96
13. Equipment specifications .........................................................................................................97
14. EC Declaration of Conformity ................................................................................................. 98
15. Appendices ................................................................................................................................ 99
15.1. Removing the protective covers..................................................................................................... 99
15.2. Torque for bolts................................................................................................................................. 101
16. Hazards.....................................................................................................................................102
17. Warranty conditions.................................................................................................................104

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5. Safety symbols
ELIET cannot anticipate every situation in which a risk or danger can occur. As such, the war-
nings in this operating manual and the labels on the machine are not comprehensive. Although
minimal, some risk will always remain. If you apply a working method, operation or technique as
the operator of the machine that is not explicitly recommended by ELIET, ensure in any case that
this will not present a danger for third parties.
This manual uses certain symbols ("For your information", "Please note", "Warning") to provide
additional information and highlight dangers.
5.1. For your information
For your information: This symbol is used to draw your attention to specific in-
formation and/or actions, or it is used to indicate where you can find additional
information relating to the topic.
5.2. Please note
Please note: This symbol suggests safe practices. The purpose is to prevent in-
correct operation that could result in personal injury or damage to the machine.
5.3. Warning
Warning: This notice warns you of any extreme dangers which you need to take
into account in these specific circumstances. So for the sake of your own safety,
remain alert at all times.
These safety messages can only warn of dangers, but not prevent them. Using common sense
and observing the guidelines contained in this manual are essential to prevent accidents.

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6. Main machine parts
To fully understand the content of this operating manual, you need to be familiar with the ter-
minology used for the descriptions. This chapter refers to a broad range of machine parts and
identifies their names. We recommend that you take the time to study the machine prior to use
for a better understanding of the descriptions provided in this operating manual.

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6.1. Overall view
Essential machine parts:
6
1 2
3
4
5
7
1. Engine
2. Seed reservoir
3. Handlebars
4. Roller
5. Front wheels
6. Depth setting
7. Easy CleanTM maintenance support

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1. Cleaning tool
2. Rear cover
3. Height adjustment of handlebars
4. Protective cover for drives
1. Seed flow rate control
2. Control point Seed distributor drive
3. Ventilator with air duct
4. Discharge channel
5. Ejector accelerator/Topdress RotorTM
6. Seed strewing funnels
7. Seed distribution system
8. Seed flow slider
9. Blade axle
1
24
3
9
6
4
5
7 8
3
2
1

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6.2. Handlebars
The set-up of the handlebars has a logical sequence.
This makes operating the machine even easier.
1. Lever for blade axle activation: blade lever (red)
2. Lever for activating seed distribution system:
seed lever (yellow)
3. Lever for releasing work depth (L): depth lever
4. Lever for activating traction (R): traction lever
6.3. Engine
6.5 hp HONDA GX200
1
4
3
2
4
3
5
6
1 2 9 10
87 1211
13
1. Throttle
2. Petrol cap
3. Air filter
4. Spark plug
5. Choke
6. Oil drain plug
7. Fuel valve
8. Starter rope
9. Petrol tank
10. Exhaust
11. On-off switch
12. Oil filler cap/dipstick
13. Crankshaft

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For your information: All references to front, rear/back, left and right in this
manual are from the viewpoint of the operator steering the machine.
For your information: Your authorised ELIET dealer remains at your service
for any maintenance or advice, so that your ELIET machine is always in perfect
condition. You can contact him/her for original ELIET parts and lubricants at
any time. These machine parts are manufactured according to the same strict
rules and craftsmanship as the original equipment.
For your information: '§ 11. Maintenance on page 68'provides an overview
of the maintenance requirements for this machine and advises you on main-
tenance requiring the assistance of an authorised dealer.
Please note: For your own safety, only original HONDA or ELIET parts may be
mounted onto this ELIET machine.
FRONT
REAR
LEFT RIGHT

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7. Safety instructions
7.1. Safety messages
The safety messages are clearly indicated on the machine with stickers or relief pictograms.
Please take note of the pictograms and safety messages displayed.
1
2
4 5 6
3

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1. This sticker is attached onto the top plate of the housing. This is
a central place on the machine that is always clearly visible to the
operator when they want to start the engine. The sticker collects
a number of important instructions for the operator:
• The manual should be read and understood before operating the
machine.
• Suitable safety clothing (safety goggles, gloves, ear protection)
must be worn whenever and wherever it is required.
• Working with or performing maintenance on the machine poses
the possible risk of cuts to hands and feet. Be attentive and
careful.
• Bystanders must keep a safe distance.
• It is prohibited to clean the machine using a high-pressure
cleaner.
• Cleaning is essential after every use. A drawing also explains how
to use the special "Easy CleanTM" maintenance support.
• The sticker notifies the operator that the engine must be turned
off and the spark plug cap removed before performing main-
tenance.
This sticker bears order code: BQ 505 010 650
2. This sticker is affixed to the side of the cover near one of the
fixing bolts. This sticker warns of the danger of pinching, cutting
or bruising fingers if they are caught by the drives shielded by
the cover. The engine must always be switched off before the
protective cover is removed.
The machine must never be operated if the protective cover has
not been fitted correctly.
This sticker bears order code: BQ 505 010 660
3. This sticker is also affixed to the side of the protective cover.
The sticker hangs on the underside where the blades rotate. The
sticker warns of the danger of injuries if someone approaches this
area with their hands or feet. A safe distance must be maintained.
This sticker bears order code: BQ 501 490 030
4. This sticker is affixed to the rear cover. The black-yellow shading
draws attention to this risk zone. The pictograms warn of a num-
ber of dangers in the area behind the anti-projection cover and of
the risks associated with lifting it:
• There is a risk of injury from dirt, sand and stones being ejected
through the outlet channel.
• Via the outlet channel, there is access to the blade area and other
rotating elements that can cause injuries to the hands or feet.
• Sturdy safety shoes must always be worn.
• Eyes must always be protected with safety goggles.
This sticker bears order code: BQ 501 490 020

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5. Identification sticker
This sticker is attached to the right hand side of the machine
body. It contains the machine's identification data:
• Model
• Model no.
• Serial no.
• Year of manufacture
• Engine
• Capacity
• Weight
• Guaranteed A-weighted noise level Lw(A):
This sticker also includes information on the manufacturer. The
CE label confirms that the machine is in compliance with the ap-
plicable European machinery directive.
6. This label is applied to the right hand side of the machine body.
The figures on it represent the guaranteed noise level Lw(A) pro-
duced by the machine under normal operating conditions.
This sticker bears order code: BQ 505 112 101
Please note: If due to cleaning or use, safety stickers or parts displaying safety
information have been damaged, removed or become illegible, they must be
replaced immediately. Stickers and parts can be obtained from your authorised
ELIET dealer.
MADE IN BELGIUM
ZWEVEGEMSTRAAT 136
8553 OTEGEM-BELGIUM
TEL [phone]

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7.2. Safety features
Protective cover for drives:
All moving parts are safely shielded by the fixed protective cover.
The machine must never be operated if the protective cover has
not been fitted correctly.
Robust construction:
The robust construction is testimony to the sustainability of the
machines and offers a guarantee for the operator's safety in the
event of unforeseen circumstances.
Rear cover:
This cover is located at the end of the outlet channel at the rear
of the machine. This cover deflects the projection flow to the
ground, minimising the risk of injury to operators and bystanders.
The cover must be fully closed during operation.
The rear cover has been developed in such a way that when it is
opened, part of it ends up in the projection path, thus partially
absorbing the projection. This offers protection for the operator.
Height adjustable and anti-vibration handlebars:
In order to minimise harmful effects on joints and the nervous
system in the event of prolonged exposure to vibration, the hand-
lebars have been fitted with an anti-vibration (1) suspension.
In addition, the handlebar is height-adjustable (2) so that the
operator can always adopt the most ergonomic working position
and thus minimise the strain on their back.
1
2

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Easy CleanTM maintenance support and cleaning tools:
For easy and safe maintenance of the machine, ELIET supplies
two tools with the machine. By placing the machine on the
maintenance support, it can be tilted backwards to safely carry
out inspection or cleaning work.
The Clean Tool makes it possible to scrape away persistent dirt in
places in the blade chamber and keep a safe distance from the
blades.
Warning: Never attempt to bypass or disable the safety features. The safety
measures were designed for your safety. Before using the machine, the opera-
tor should check that the safety features work properly. Any defects must be
repaired prior to using the machine.

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7. 3. Safety instructions
7.3.1. General safety instructions
Warning: Most accidents are caused by carelessness or reckless behaviour.
• The owner of the machine must keep this manual during its complete service life. It serves as a
reference guide for the user so that he or she can use and maintain the machine in accordance
with the correct instructions. Always refer to this instruction manual if you have any doubts
regarding an action that you are about to perform.
• If the instructions stated in this manual are not clear to you, do not hesitate to contact your
ELIET dealer for further explanation. In addition, the ELIET help desk is at your service during
office hours to answer any questions you may have (EU [phone] or USA +1 412 367
5185).
For your information: Please also read the engine manual supplied with the
machine. It contains useful tips about proper use and maintenance of the
engine.
• Also read the chapter which is intended for the dealer (read § 8; page 26) and verify whether
the machine has been supplied in accordance with the instructions.
• Carefully observe all safety instructions when using this ELIET machine. Make sure to read
all the instructions about how to operate the machine. All these instructions are for your own
safety.
• Get advice from the dealer or another professional when purchasing the machine before using
the machine yourself.
• Read and observe all safety messages indicated on the machine in the form of text or picto-
grams. (read § 7.1; page 13)
• Always observe the applicable regulations of the Labour Inspectorate to avoid accidents.
• Under no conditions whatsoever may the original design of the machine be modified without
written consent of ELIET EUROPE NV (Belgium).

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7.3.2. Careful and proper use
The purpose of the machine is to renovate and rejuvenate an existing lawn. This is done by re-
moving any unwanted vegetation in the lawn and injecting new grass seeds into it. The effect is a
considerably higher proportion of young and healthy grass, giving your lawn a better appearance
and increased resistance.
In this respect, the machine combines several functions that are performed in a single operation:
I. Creating a seed bed:
• Routing grooves in the soil. A depth between 8 and 10 mm (0.3” and 0.4”) is recommended.
II. Sowing:
• Dosed scattering of the lawn seed. The Helix Seed DuctTM conducts the seed below the pro-
jected stream of residual dirt and distributes it precisely above the routed grooves through
small pipes.
• Injecting the seed through the air generator.
III. Finishing the seed bed:
• Closing of the grooves and compression of the soil around the grass seeds via a back roller.
• Application of a protective layer by ejecting the projected residual dirt on top of the sown
area.
Please note: this machine is not intended for soil cultivation and must therefore
be used only for the above-mentioned application.
• It must never be used to work on sites that do not comply with the soil characteristics.
(read § 9.2; page 34)
• Think about every action you perform with the machine. Do not be tempted to become inatten-
tive. Never act impulsively or on reflex.
• Despite the extensive safety features, do not risk any hazardous situations.
(read § 16; page 102)
• Only operate the machine in a forward travelling direction.
• The machine must never be used as a means of transport for people or heavy loads. Nor must
it be used to pull or drag objects.
• The machine must never be used on pastures, only on existing ornamental lawns.
• It is not recommended to work on dry ground.
• The machine must not be used on frozen ground.
• The machine is intended for outdoor use. It must not be used in a closed or poorly ventilated
area. There is a risk of intoxication due to exhaust fumes.

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• Before starting work, the lawn must be thoroughly inspected for foreign bodies and obstacles
(sprinkler nozzles, pit covers, edging and stepping stones, pegs, rocks, etc.). These must be
removed. Consult the owner of the terrain regarding buried objects (electric cables, fuel or
gas pipes, control cables, zone marking for robot mower, rocks, water pipes, irrigation systems,
drainpipes, foundations, war ammunition, tree roots, etc.). These zones must be clearly marked
and protected to prevent them from being driven over during the work.
For your information: ELIET declines all liability for damage resulting from impro-
per blade settings or damage to buried objects.
• Avoid lawns that contain stones. Choose the slowest operating speed where necessary and re-
duce the blade depth. Stay alert, if you come across a large stone, immediately lift the machine
in transport mode to pass the obstacle.
Please note: the maximum working depth of the machine is 32 mm (1"). Every
obstacle in the top layer of the soil therefore constitutes a risk of damage or
breakage of the blade system.
• When the blades are operating and the machine has been set to work depth mode, the operator
must only work in straight lines, or as straight as possible. In this set-up, turning or making
short turns is not possible without damaging the turf or damaging the blades.
• All animals must be removed from the working area.
• All ropes and wires used to attach the machine during transport must be completely removed
before driving or operating the machine.
• Never work when light intensity is below 500 Lux.
• Use the machine in an environmentally-friendly manner:
• Avoid letting the machine idle without operating it.
• Avoid spilling petrol while refuelling.
• Service the engine regularly in order to maintain optimum combustion.
7.3.3. Operator's responsibilities
• All persons using the machine are assumed to be familiar with the safety instructions. They are
fully liable for the use of the machine with regard to themselves and third parties.
• The operator of this machine is assumed to be responsible enough, and with enough common
sense, to make decisions by him or herself.
• The operator must only use the machine when it is in good condition. They must also ensure
that the operating elements have not been intentionally deactivated or fixed in one position.
• The operator may only use the machine if they know all the risks and are able to protect them-
selves and bystanders from such risks.
• The operator may only use the machine after reading the operating manual and correctly
understanding and applying the instructions.