Haybuster 2100 BALEBUSTER Service manual

Operating Instructions
and Parts Reference
PO BOX 1940, JAMESTOWN, ND 58402-1940
MAY 2012 0500115
21002100
21002100
2100
BB
BB
BALEBALEB
ALEBALEB
ALEBUSTERUSTER
USTERUSTER
USTER
SERIAL NUMBER 2ICJ010100 AND UP
TM

A Tradition of Innovation Since 1966

Operating Instructions
and Parts Reference
21002100
21002100
2100
BB
BB
BALEBALEB
ALEBALEB
ALEBUSTERUSTER
USTERUSTER
USTER
SERIAL NUMBER 2ICJ010100 AND UP
TM
DuraTech Industries International Inc. (DuraTech Industries) has made every effort to assure
that this manual completely and accurately describes the operation and maintenance of the
2100 BALEBUSTER™ as of the date of publication. DuraTech Industries reserves the right
to make updates to the machine from time to time. Even in the event of such updates, you
should still find this manual to be appropriate for the safe operation and maintenance of your
unit.
This manual, as well as materials provided by component suppliers to DuraTech Industries are
all considered to be part of the information package. Every operator is required to read and
understand these manuals, and they should be located within easy access for periodic review.
& are registered trademarks of Duratech Industries
International, Inc. BALEBUSTER is a trademark of Duratech Industries International, Inc.

A Tradition of Innovation Since 1966

i2100 BALEBUSTER OPERATING INSTRUCTIONS
FOREWORD
Foreword
All personnel must read and understand the following
sections before operating the 2100 BALEBUSTER™.
•Section 2, ”Dealer Preparation,” to verify that the machine has been prepared
for use.
•Section 3 which explain normal operation of the machine.
•Foreword and Section 1, important safety information.
•Section 3.2.1, “Pre-Operation Inspection”.
Appropriate use of unit
Your model 2100 BALEBUSTER™ is designed to load and shred most types of
baled livestock forage. It is designed specifically for use on 6-1/2 ft. diameter
round bales weighing up to 1,500 pounds and 5-1/2 feet in length.
To avoid possible damage to the machine and risk of injury to the operator,
consult with a DuraTech Industries representative before attempting to shred
materials other than livestock forage.
The 2100 BALEBUSTER has multiple uses:
•Laying forage windrows in open fields.
•Filling feed bunks - fenceline, circular etc.
•Spreading straw for livestock bedding.
•Spreading forage over perennial plants, such as strawberries, mushrooms, etc.
•Spreading forage over reclaimed land areas.

ii 2100 BALEBUSTER OPERATING INSTRUCTIONS
TABLE OF CONTENTS
Operator protection
WARNING: As with all machinery, care needs to be taken in order to insure the
safety of the operator and those in the surrounding area.
The OPERATOR IS RESPONSIBLE for the safety of the operator and those in
the surrounding area.
Operators of the 2100 BALEBUSTER are required to wear head, eye, and ear
protection, No loose clothing is allowed.

iii2100 BALEBUSTER OPERATING INSTRUCTIONS
TABLE OF CONTENTS
Part 1: Operating Instructions .................................1
Introduction ........................................................................ 2
Purpose .............................................................................. 2
Section 1: Safety ............................................................... 4
1.1 Safety-alert symbols ............................................................................... 4
1.2 Operator - personal equipment ............................................................... 6
1.3 Machine safety labels ............................................................................. 7
1.4 Shielding ................................................................................................. 9
1.5 Personal equipment ................................................................................. 9
1.6 Safety review .......................................................................................... 9
1.7 Towing/road transport ........................................................................... 11
Section 2: Dealer preparation .......................................... 12
2.1 Assembly required ................................................................................ 12
2.2 Pre-delivery inspection .......................................................................... 13
2.3 Machine operation check ...................................................................... 13
2.4 2100 BALEBUSTER shipping list ......................................................... 14
Section 3: Machine Operation ......................................... 15
3.1 Introduction to the machine ................................................................... 15
3.1.2 Operator’s station/controls ..................................................................... 15
3.1.3 Bale conveyor speed .............................................................................. 16
3.1.4 Deflector ................................................................................................ 16
3.1.5 Stripper plates/screens ........................................................................... 17
3.1.6 Rotor ...................................................................................................... 17
3.1.7 Slug bars ................................................................................................ 18
3.1.8 Rotor access door .................................................................................. 18
3.2 Operation ............................................................................................. 19
3.2.1 Pre-operation inspection ........................................................................ 19
3.2.2 Hitching the 2100 BALEBUSTER to a tractor ..................................... 20
3.2.3 Starting the machine .............................................................................. 21
3.2.4 Normal shut-down procedure ................................................................ 22
3.2.5 Unhitching the 2100 BALEBUSTER from a tractor ............................ 22
3.2.6 Loading bales into the 2100 BALEBUSTER ........................................ 23
3.3 Transportation and storage .................................................................... 24
3.3.1 Preparing for storage ............................................................................. 24
3.3.2 Removing from storage ......................................................................... 25

iv 2100 BALEBUSTER OPERATING INSTRUCTIONS
TABLE OF CONTENTS
3.4 Adjusting the machine ........................................................................... 26
3.4.1 Changing distribution pattern .................................................................. 26
3.4.2 Changing length of cut ........................................................................... 26
Section 4: General maintenance .................................... 28
4.1 Maintenance and adjustments ................................................................ 28
4.2 Lubrication ........................................................................................... 29
4.3 Axle, wheels, tires ................................................................................. 30
4.4 General appearance .............................................................................. 30
Section 5: Troubleshooting ............................................. 31
Appendix A: Warranty ..................................................... 33
Appendix B: 2100 BALEBUSTER Specifications ............ 34
Appendix C: Required For Operation ............................. 35
Part 2: Parts Reference ......................................... 37
MAIN FRAME ASSEMBLY THRU S.N. 21-HJ-89000 ............................... 38
MAIN FRAME ASSEMBLY S.N. 21-IJ-89100 AND UP ............................ 40
SHREDDER FRONT ASSEMBLY ............................................................... 42
PRESSURE RELIEF VALVE ........................................................................ 44
REAR BEARING AND BALE GUIDE ASSEMBLY .................................. 46
ROTOR ASSEMBLY ..................................................................................... 48
BALE CONVEYOR ASSEMBLY THRU S.N. 21-HJ-89000 ...................... 50
BALE CONVEYOR ASSEMBLY S.N. 21-IJ-89100 AND UP .................... 52
BALE LOADER ASSEMBLY ....................................................................... 54
RACK DEFLECTOR ASSEMBLY ............................................................... 56
SHIPPING KIT HARDWARE ...................................................................... 58
HYDRAULIC ASSEMBLY ........................................................................... 60
FLOW CONTROL VALVE (4000213) ......................................................... 62
FLOW CONTROL VALVE (4000331) ......................................................... 64
ORBIT MOTOR ............................................................................................. 66
WHEEL AND BEARING .............................................................................. 68
PTO ASSEMBLY #3600107 - STEEL GUARD ............................................ 70
PTO ASSEMBLY #3600516 - PLASTIC GUARD ....................................... 72
BALEBUSTER QUICK TATCH ................................................................... 74
TAILLIGHTS AND OPERATOR’S MANUAL ENCLOSURE .................. 76
2100 BALEBUSTER DECAL REQUIREMENTS ....................................... 78
2100 BALEBUSTER DECAL LOCATIONS ................................................ 80
2100 BALEBUSTER Documentation Comment Form ...... 81

12100 BALEBUSTER OPERATING INSTRUCTIONS
Part 1:
Operating Instructions
21002100
21002100
2100
BB
BB
BALEBALEB
ALEBALEB
ALEBUSTERUSTER
USTERUSTER
USTER
SERIAL NUMBER 2IC010100 AND UP
TM
1

22100 BALEBUSTER OPERATING INSTRUCTIONS
Introduction
Your model 2100 BALEBUSTER™ is designed to load and shred most types of baled livestock forage. It is designed
specifically for use on 6-1/2 ft. diameter round bales weighing up to 1,500 pounds and 5-1/2 feet in length.
To avoid possible damage to the machine and risk of injury to the operator, consult with a DuraTech Industries
representative before attempting to shred materials other than livestock forage.
The 2100 BALEBUSTER has multiple uses:
•Laying forage windrows in open fields.
•Filling feed bunks - fenceline, circular etc.
•Spreading straw for livestock bedding.
•Spreading forage over perennial plants, such as strawberries, mushrooms, etc.
•Spreading forage over reclaimed land areas.
Purpose
The purpose of this owner’s manual is to explain maintenance requirements and routine adjustments for the most
efficient operation of your 2100 BALEBUSTER. There is also a trouble shooting section that may help in case of
problems in the field. Any information not covered in this manual may be obtained from your dealer.
SPECIAL NOTE: When reference is made as to front, rear, left hand, or right hand of this
machine, the reference is always made from standing at the rear end of the machine and
looking toward the hitch. Always use serial number and model number when referring to
parts or problems. Please obtain your serial number and write it below for your future
reference.
MODEL 2100 BALEBUSTER SERIAL NO________________
How to use this manual
Manual organization
This manual is organized into the following parts:
•Part 1: Operating instructions explain how to set up, use and maintain the 2100 BALEBUSTER.
•Part 2: Parts reference contains diagrams of each assembly, with the part number of each part. A key on
the facing page contains a description of the part and the quantity used.

3
2100 BALEBUSTER OPERATING INSTRUCTIONS
Dealer responsibilities
• Read Section 2, “Dealer Preparation,” and perform the tasks outlined. Also perform a pre-operation
inspection as described in Section 3.2.1.
• Upon delivery of the unit to the customer, it is your responsibility to conduct a training session on the
safe operation of the unit for the primary operator(s). You must also conduct a “walk-around” inspection
of all safety instructional decals on the machine itself. Decals are illustrated in Part 2: Parts Reference.
• Complete and return the Warranty Registration Card. Receipt of this form is required to activate the
warranty. Appendix A provides details of the warranty.
Operator responsibilities
• Operator is responsible for his safety.
• Operator is also responsible for safety of others near the machine.
• Review Section 2, ”Dealer Preparation,” to verify that the machine has been prepared for use.
• Thoroughly review sections 1 and 3, which explain normal operation of the machine, and section 4,
which explain maintenance requirements.
• Note the important safety information in the Foreword and in Section 1, “Safety.”
• Keep copies of all manuals in a readily accessible location for future reference.

42100 BALEBUSTER OPERATING INSTRUCTIONS
Section 1: Safety
The safety of the operator is of great importance to DuraTech Industries/Haybuster. We have provided decals, shield
and other safety features to aid you in using your machine safely. In addition, we ask you to be a careful operator who
will properly use and service your Haybuster equipment.
WARNING: FAILURE TO COMPLY WITH SAFETY INSTRUCTIONS THAT FOLLOW
WITHIN THIS MANUAL COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH.
BEFORE ATTEMPTING TO OPERATE THIS MACHINE, CAREFULLY READ ALL
INSTRUCTIONS CONTAINED WITHIN THIS MANUAL. ALSO READ THE INSTRUCTION
MANUAL PROVIDED WITH YOUR TRACTOR.
THIS MACHINE IS NOT TO BE USED FOR ANY PURPOSE OTHER THAN THOSE
EXPLAINED IN THE OPERATOR’S MANUAL, ADVERTISING LITERATURE OR
OTHER DURATECH INDUSTRIES WRITTEN MATERIAL PERTAINING TO THE 2100
BALEBUSTER.
1.1 Safety-alert symbols
Decals are illustrated in Part 2: Parts Reference.
The safety decals located on your machine contain important and useful information that will help you operate your
equipment safely.
To assure that all decals remain in place and in good condition, follow the instructions below:
• Keep decals clean. Use soap and water - not mineral spirits, adhesive cleaners and other similar cleaners
that will damage the decal.
• Replace all damaged or missing decals. When attaching decals, surface temperature of the machine must
be at least 40° F (5° C). The surface must be also be clean and dry.
• When replacing a machine component to which a decal is attached, be sure to also replace the decal.

5
2100 BALEBUSTER OPERATING INSTRUCTIONS
DuraTech Industries uses industry accepted ANSI or ASAE standards in labeling its products for safety and
operational characteristics.
DANGER: Indicates an imminently
hazardous situation that, if not avoided, will
result in death or serious injury. This signal
word is to be limited to the most extreme
situations, typically for machine components
that, for functional purposes, cannot be
guarded.
WARNING: Indicates a potentially
hazardous situation that, if not avoided, could
result in death or serious injury, and includes
hazards that are exposed when guards are
removed. It may also be used to alert against
unsafe practices.
CAUTION: Indicates a potentially hazardous
situation that, if not avoided, may result in
minor or moderate injury. It may also be used
to alert against unsafe practices.
SafSaf
SafSaf
Safety-Alerety-Aler
ety-Alerety-Aler
ety-Alert Symbolt Symbol
t Symbolt Symbol
t Symbol
Read and recognize safety information. Be alert to
the potential for personal injury when you see this
safety-alert symbol.
DANGER
INFORMATION
CAUTION
WARNING
This manual uses the symbols to the right to denote
important safety instructions and information.
The DANGER, WARNING and CAUTION symbols are
used to denote conditions as stated in the text above.
Furthermore, the text dealing with these situations is
surrounded by a box with a white background, will begin
with DANGER, WARNING, or CAUTION.
The INFORMATION symbol is used to denote
important information or notes in regards to maintenance
and use of the machine. The text for this information is
surrounded by a box with a light grey background, and
will begin with either IMPORTANT or NOTE.

62100 BALEBUSTER OPERATING INSTRUCTIONS
1.2 Operator - personal equipment
THE OPERATOR
Physical Condition
You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol)
which might impair vision, dexterity or judgment.
Do not operate a 2100 BALEBUSTER when you are fatigued. Be alert - If you get tired while operating your 2100
BALEBUSTER, take a break. Fatigue may result in loss of control. Working with any farm equipment can be
strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before
operating
Proper Clothing
Clothing must be sturdy and snug-fitting, but allow complete
freedom of movement. Avoid loosefitting jackets, scarfs,
neckties, jewelry, flared or cuffed pants, unconfined long hair
or anything that could become entangled with the machine.
Protect your hands with gloves when handling flail and sections.
Heavyduty, nonslip gloves improve your grip and protect your
hands.
Good footing is most important. Wear sturdy boots with nonslip
soles. Steel-toed safety boots are recommended.
To reduce the risk of injury to your eyes never operate a 2100
BALEBUSTER unless wearing goggles or properly fitted safety
glasses with adequate top and side protection.
Tractor noise may damage your hearing. Always wear sound
barriers (ear plugs or ear mufflers) to protect your hearing.
Continual and regular users should have their hearing checked
regularly.

7
2100 BALEBUSTER OPERATING INSTRUCTIONS
1.3 Machine safety labels
The safety decals located on your machine contain important information that will help you operate your equipment.
Become familiar with the decals and their locations.
DANGER: FLYING HAY, ROCKS, AND OTHER
OBJECTS THROWN BY MACHINE.
STAY CLEAR OF DISCHARGE SIDE OF MACHINE
UNLESS OPERATOR HAS STOPPED TRACTOR
ENGINE AND MACHINE HAS STOPPED ROTATING.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN SEVERE PERSONAL INJURY OR DEATH.
DANGER: ROTATING FLAILS CAN KILL OR
DISMEMBER
KEEP CLEAR OF MACHINE UNTIL POWER TAKE-OFF
HAS BEEN DISENGAGED, TRACTOR ENGINE SHUT
OFF AND FLAIL ROTATION STOPPED
DANGER: ROTATING DRIVELINE, CONTACT CAN
CAUSE DEATH, KEEP AWAY!
DO NOT OPERATE WITHOUT
• ALL DRIVELINE GUARDS, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE
• DRIVELINES SECURELY ATTACHED AT BOTH
ENDS
• DRIVELINE GUARDS THAT TURN FREELY ON
DRIVELINE
WARNING: FOR YOUR PROTECTION KEEP ALL
SHIELDS IN PLACE AND SECURED WHILE MACHINE
IS OPERATING MOVING PARTS WITHIN CAN CAUSE
SEVERE PERSONAL INJURY.
6500035
6500085
6500040
6500034

82100 BALEBUSTER OPERATING INSTRUCTIONS
6500043
WARNING: FOR YOUR PROTECTION AND
PROTECTION OF OTHERS, PRACTICE THE
FOLLOWING SAFETY RULES.
1. Read and understand operators manual before
operating machine.
2. Place all controls in neutral, stop engine, remove
ignition key, lock out power source, and wait for all
motion to stop before servicing, adjusting, repairing,
or unplugging.
3. Read and understand all decals on machine for your
safety.
4. Keep all shields in place while machine is in
operation.
5. Keep hands, feet, hair, and clothing away from
moving parts.
6. Keep others away from machine while in operation.
7. Install safety locks before transporting, or working
beneath components.
8. Do not allow riders at any time.
9. Do not leave machine unattended with engine
running.
10. Keep all hydraulic lines, couplings, and fittings free of
leaks during operation.
11. Keep away from overhead electrical lines.
Electrocution can occur without direct contact.
12. Review safety instructions periodically.
WARNING: NO RIDERS
SERIOUS INJURY COULD RESULT FROM RIDING ON
THE MACHINE
6500041
• Replacement decals can be purchased from your Haybuster dealer.

9
2100 BALEBUSTER OPERATING INSTRUCTIONS
1.6 Safety review
BEFORE OPERATING
1. Read and follow all instructions contained in:
a. This 2100 BALEBUSTER operator’s manual
b. Tractor operator’s manual
c. Decals placed on the 2100 BALEBUSTER.
NOTE: Additional copies of the above mentioned materials can be obtained from your dealer.
2. Allow only responsible, properly instructed individuals to operate your machine. Carefully supervise
inexperienced operators.
3. Use a tractor that meets the tractor requirements contained within this manual. Additional weights may
be necessary.
4. Make sure the machine is in good operating condition and that all protective shields are in place and in
proper working order. Replace damaged shields before operating.
5. Be sure all bystanders and other workers are clear before starting tractor and 2100 BALEBUSTER.
6. Make no modifications to the machine unless specifically recommended or requested by the
manufacturer.
7. Check periodically for breaks or unusual wear and make any necessary repairs.
8. Be sure the unit is securely attached to a tractor of equal or greater weight than the 2100 BALEBUSTER
and bale.
1.4 Shielding
Shields are installed for your protection. Keep them in place, and replace damaged shields.
1.5 Personal equipment
Operators of this machine are required to wear head, eye, and ear protection. No loose clothing is allowed.

10 2100 BALEBUSTER OPERATING INSTRUCTIONS
DURING OPERATION
1. Enforce the following safety precautions and others contained in this manual to prevent serious personal
injury or death due to accidental contact with rotating flails.
a. Everyone must be kept clear of work area except operator seated at tractor controls.
b. Never work on or near the 2100 BALEBUSTER unless engine is shut off and flails stopped.
c. Disengage PTO and make sure everyone is clear of machine before starting engine.
2. Enforce the following safety precautions and others contained in this manual to prevent injury due to
accidental contact with flying material thrown by flails.
a. Keep bystanders away from work area.
b. Keep shields in place and in good condition.
c. Watch out for and avoid any object that might interfere with the proper operation of the machine.
d. Replace missing or damaged flails.
3. Power takeoff shafts must be locked in place with protective PTO shields in place.
4. Keep hands, feet and clothing away from power driven parts.
5. Never leave tractor controls unattended while the engine is running.
6. Never allow riders on the machine or tractor at any time.
7. Exercise extreme care when operating on rough and or steep terrain. Avoid operation on terrain that is
excessively rough or steep.
DURING SERVICE AND MAINTENANCE
CAUTION: When performing service and maintenance, make sure your tractor engine is off.
CAUTION: Before performing any maintenance or adjustments make sure machine is NOT
running. If for any reason arc welding is to be done, always ground cylinder to frame of machine to
prevent arcing in bearings.
1. Check for loose or badly worn bolts.
2. Check for loose or misaligned sprockets on bale conveyor.
3. Conveyor chain should be adjusted to allow lifting slat 1" to 1-1/2" above deck.
4. Follow Lubrication Chart.
5. Inspect rotor and all rotating parts for twine or wire build-up.
6. Check air pressure in tires, 40 lbs.

11
2100 BALEBUSTER OPERATING INSTRUCTIONS
7. The discharge deflector is adjustable to allow forage to be spread to any desired width.
8. Slug bars in front of rotor may be adjusted to expose more or less of the flail knives by adding or
subtracting washers. (See section 3.4, “Adjusting the machine” for more information)
9. Check wheel bearings, and seals
10. Torque flail knife anchor bolts, 200 ft. Ibs.
11. Relieve all pressure in the hydraulic system before disconnecting the lines or performing other work on
the system. Make sure all connections are tight and lines are in good condition before applying pressure
to the system.
1.7 Towing/road transport
This machine is designed to fold for ease of transportation and storage.
1. To fold rack and deflector, loader and tine frame:
a. Raise the deflector to it’s highest position.
b. Unlock rack strap. Fold rack and deflector into chamber.
c. Tilt hinge frame hydraulically to allow loader tine frame to be folded into transport position.
Lock tine frame pin in transport position.
d. Tilt hinge frame hydraulically into transport/storage position.
2. Use good judgment and drive slowly over rough or uneven terrain.
3. Be sure tractor brakes are properly adjusted and foot pedals are locked together.
4. Check your state laws regarding the use of lights, slow moving vehicle signs, safety chain and other
possible requirements.

12 2100 BALEBUSTER OPERATING INSTRUCTIONS
Section 2: Dealer preparation
2.1 Assembly required
Park 2100 BALEBUSTER on flat surface, and block wheels.
Open shipping kit, verify that all parts are included.
Refer to the parts book portion, pages 38 and 39, Main Frame Assembly; and pages 54 and 55, Shipping Kit Hardware
for this portion.
1. Attach adjustable hitch parts 8100654 and 8100655 (parts 27 and 26) to frame using the 1x3 and 3/4x2-1/
2 bolts as shown in the drawing. Tighten the bolts and nuts. Hole position will depend on the tractor
used, see section 3.2.2 for more information.
2. Attach hitch brace 8100137 using the 5/8x2 bolts, as shown in the drawing.
3. Attach link pins, 4800086 to hitch. If installing a quick tach, refer to pages 66 and 67, BALEBUSTER
Quick Tach for placement of parts.
4. Install PTO shaft on Rotor shaft
A. Place key 6200020 in keyway.
B. Slide the machine end yoke of the PTO shaft over the rotor shaft and key.
C. Tighten the clamp bolt to lock the PTO yoke in place.
D. Tighten the set screw to hold the key in place.
Refer to pages 40 and 41, Shredder Front Assembly for this portion
5. Install PTO shield 8101144 on 2100 BALEBUSTER using the 3/8x1 bolts as shown in the drawing.
6. Be sure to measure shaft end distances when hitching to tractor, see section 3.2.2.