Hayes HY PRO Series User manual

Socket Fusion Pipe Welder
HY PRO Series
DESCRIPTION
The HAYES HY PRO Series is the new digital socket fusion pipe welder (heating tool) that is
suitable for joining a variety of thermoplastic pipes and fittings for different applications in the
industry. This machine can weld HDPE (Polyethylene), PP-R (Polypropylene), PB
(Polybutene).
Our heating tool is designed and manufactured according to the American international
standard ASTM F2620. Our line of ancillary accessories such as heating adapters, cold ring
pliers and chamfer/depth gages are manufactured to ASTM F1056 guidelines, which will
assist in completing a quality fusion consistently if the pipe manufacturer's procedures are
followed carefully.
We offer a variety of options for all our customer’s needs. Our goal is to deliver world class
guaranteed plastic pipe fusion tools with fast shipping for a very competitive price.
PROCEDURE / APPLICATION
Definition according to the ASTM F2620: The socket fusion technique consists of
simultaneously heating both the external surface of the pipe end and the internal surface of
the socket fitting to a designated temperature, then fuse them together by application of a
sufficient force. Thereby resulting in fusion.
Socket fusion tools consist of a heating tool, heating adapter, cold rings pliers and
chamfer/depth gages.

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TECHNICAL INFORMATION
✓Heating tool features
•Heat resistant aluminum plate
•Digital screen with adjustable temperature control
•Accurate heating temperature
•Automatic adjustable environment temperature
•Ergonomic handle
•Durable and efficient to maximize the pipe fusion
•Voltage protection
•Different working pipe sizes
Heating Tool
HY1PRO
HY2PRO
HY4PRO
Working range
(Inches)
½” –1” IPS
½” –2” IPS
½” –4” IPS
Power
600W
800W
1200W
Voltage range
110V
110V
110V
Frequency
50 / 60Hz
50 / 60Hz
50 / 60Hz
Display Temperature
Fahrenheit
Fahrenheit
Fahrenheit
Temperature setting
range
0°F - 554°F
0°F - 554°F
0°F - 554°F
Factory Setting
500 ± 10°F
500 ± 10°F
500 ± 10°F
Warning Temperature
599°F
599°F
599°F
Socket temperature
range
500 ± 10°F
500 ± 10°F
500 ± 10°F
Environment
temperature
-68°F - 140°F
-68°F - 140°F
-68°F - 140°F
Relative humidity
45% - 95%
45% - 95%
45% - 95%
Insurability Resistance
≥1MΩ
≥1MΩ
≥1MΩ
Leakage Current
≦5Ma
≦5Ma
≦5Ma
Weight and
dimensions
2.09 LBS
13x5x2 inches
3.52 LBS
15x5x2 inches
3.96 LBS
19x8x7 inches

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✓Basic heating tool kits
All our kits include:
Steel case, support stand, table clamp, tongs, allen key, mounting screws and user manual.
HY1PRO KIT
This specific kit also
includes?
•Heating tool HY1PRO
capable to weld up to 1”
•3 IPS Heating adapters
►½ in
►¾ in.
►1 in.
•Weight:
10.56 LBS / 4.8 KG
•Dimensions:
17x9x4 in
42x24x10 cm
HY2PRO KIT
•Heating tool HY2PRO
capable to weld up to 2”
•6 IPS Heating adapters
►½ in.
►¾ in.
►1 in.
►1-1/4 in.
►1-1/2 in.
►2 in.
•Weight:
18.7 LBS / 8.5 KG
•Dimensions:
17x9x5 in
44x24x12 cm
HY4PRO KIT
•Heating tool HY4PRO
capable to weld up to 4”
•2 IPS Heating adapters
►2 in. IPS
►3 in. IPS
•Handle
•Weight:
19.14 LBS / 8.7 KG
•Dimensions:
17x9x5 in
44x24x12 cm

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✓Complete heating tool kits
All our complete kits include:
Steel case, support stand, table clamp, tongs, allen key, mounting screws and user manual.
HY1CKIT
This specific kit also
includes?
•Heating tool HY1PRO
capable to weld up to 1”
•3 IPS Heating adapters
•3 IPS Cold rings pliers
•3 IPS Chamfer/Depth gage
►½ in
►¾ in.
►1 in.
•Weight:
25 LBS / 12 KG
•Dimensions:
18x11x5 in
46x28x12 cm
HY2CKIT
•Heating tool HY2PRO
capable to weld up to 2”
•6 IPS Heating adapters
•6 IPS Cold rings pliers
•6 IPS Chamfer/Depth gage
►½ in.
►¾ in.
►1 in.
►1-1/4 in.
►1-1/2 in.
►2 in.
•Weight:
35 LBS / 16 KG
•Dimensions:
18x11x10 in
46x28x25 cm

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✓Heating accessories
Heating adapters
Chamfer and depth gage
Cold Ring Pliers
Standard (In.)
Ref.
½”CTS
SK1/2C
½”IPS
SK1/2I
¾”IPS
SK3/4
1”IPS
SK1
1-1/4”IPS
SK1-1/4
1-1/2”IPS
SK1-1/2
2”IPS
SK2
3”IPS
SK3
4”IPS
SK4
Standard (In.)
Ref.
½”CTS
BS1/2C
½”IPS
BS1/2I
¾”IPS
BS3/4
1”IPS
BS1
1-1/4”IPS
BS1-1/4
1-1/2”IPS
BS1-1/2
2”IPS
BS2
3”IPS
BS3
4”IPS
BS4
Standard (In.)
Ref.
½”CTS
AF1/2C
½”IPS
AF1/2I
¾”IPS
AF3/4
1”IPS
AF1
1-1/4”IPS
AF1-1/4
1-1/2”IPS
AF1-1/2
2”IPS
AF2
3”IPS
AF3
4”IPS
AF4