Hayward Pool Products W3S200 User manual

Your Hayward S200 high-rate sand filter is a high
performance, totally corrosion-proof filter that blends
superior flow characteristics and features with ease of
operation. It represents the very latest in high-rate sand
filter technology. It is virtually foolproof in design and
operation and when installed, operated and maintained
according to instructions, your filter will produce clear,
sparkling water with only the least attention and care.
HOW IT WORKS
The S200 filter uses special filter sand to remove dirt
particles from the water. Filter sand is loaded into the filter
tank and functions as the permanent dirt removing media.
The pool water, which contains suspended dirt particles, is
pumped through your piping system and is automatically
directed by the patented filter control valve to the top of the
filter tank. As the pool water is pumped through the filter
sand, dirt particles are trapped by the sand bed, and filtered
out. The cleaned pool water is returned from the bottom of
the filter tank, through the control valve and back to the pool
through the piping system. This entire sequence is
continuous and automatic and provides for total
recirculation of pool water through your filter and piping
system.
After a period of time, the accumulated dirt in the filter
causes a resistance to flow, and the flow diminishes. This
means it is time to clean (backwash) your filter. With the
control valve in the backwash position, the water flow is
automatically reversed through the filter so that it is directed
to the bottom of the tank, up through the sand, flushing the
previously trapped dirt and debris out the waste line. Once
the filter is backwashed (cleaned) of dirt, the control valve is
manually resequenced to Rinse, and then Filter, to resume
normal filtering.
INSTALLATION
Only simple tools (screwdriver and wrenches), plus pipe
sealant for plastic adapters, are required to install and/or
service the S200 filter.
The filter system should be placed on a level concrete
slab, very firm ground, or equivalent, as recommended
by your pool dealer. Position the filter so that the piping
connections, control valve and winter drain are
convenient and accessible for operation, service and
winterizing.
Assemble Vari-Flo filter control valve to filter. Align the
two (2) valve pipe connections, with O-rings in place,
with the two openings in the side of the filter tank and
press in firmly. Secure the assembly to the tank
connections with the two bulkhead locknuts.
Do not overtighten.
IS200-98
1.
2.
(91 cm)
PUMP MOUNTIING
BASE (IS200PAK1)
(60 cm)

SPECIFICATIONS
MODEL
NUMBER
S200
EFFECTIVE
FILTRATION AREA DESIGN FLOW RATE* PRESSURE LOSS AT DESIGN FLOW RATE MAXIMUM WORKING PRESSURE REQUIRED CLEARANCE SIDE ABOVE
INCH MM INCH MM
18 457 24 610
MEDIA REQUIRED
TYPE AMOUNT
FILTER SAND** LBS KGS
0.45-0.55 200 91
FT2
2.2
GPM
44
PSI
3.7
PSI
50
BAR
3.45
BAR
0.26
LPM
167
M2
0.21
** Also known as No. 20 or No. 1/2 Silica Sand.
* Based on 20 GPM/ft.2(maximum allowable NSF rating).
PARTS
Models S200
NOTE: ANSI/NSPI-4 Article V, standard for
above-ground and on-ground pools, advises that
components such as the filtration system, pumps
and heater be positioned so as to prevent their
being used as a means of access to the pool by
young children.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
NO.
REQ’D.
1
1
1
1
1
24
48
24
1
1
1
1
1
1
10
1
1
1
1
1
1
1
2
2
1
1
2
1
PART
NO.
SX200G
SX200Z5
SX200K
SX200Z6
SX200BT
ECX176855
ECX1252
ECX1642215
SX200Z1
SX200Z2
SX200L
SX200C
SX200C1
SX200Z7
SX200Q
SX200MA
SX200H
SX200AA1T
SX200J
SX200Z9
SX200Z8
SX200EB
SX200Z3
SX200D
SPX710X32
ECX27081
SX200Z4
SX200Z14
DESCRIPTION
Manual Air Relief Cap
O-Ring, 13/16”O.D.
Access Dome
O-Ring
Filter Tank Head (Top)
1/4”- 20 Hex. Nut
1/4”x 11/16”O.D.
Flat Washer
1/4”- 20 x 1-3/4” Hex.
Head Bolt
Plastic Air Tube
Air Tube Lock Screw
Top Diffuser
Internal Diffuser Elbow
Pipe (Top)
Internal Elbow Pipe
(Bottom)
O-Ring
Lateral
Lateral Holder Assembly
Bottom Screen
Filter Tank (Bottom) —
Less Skirt
Filter Support Stand (Skirt)
Gasket
Drain Cap
Drain Pipe Ass’y. w/Cap
O-Ring
Bulkhead Fitting
Vari-Flo (Control) Valve
Assembly with Gauge
Pressure Gauge
O-Ring
O-Ring, 1”O.D.

Assemble pump and pump mounting base (if supplied) to
the filter according to instructions packed with the base.
Loading sand media. Filter sand media is loaded through
the top opening of the filter.
Remove the top diffuser from the internal diffuser
elbow pipe and place flexible automatic air relief tube
to the side, out of the way, inside the tank.
Cap the internal diffuser elbow pipe with sand shield
provided to prevent sand from entering it.
It is good practice to fill tank approximately 1/2 way
with water to provide a cushioning effect when the filter
sand is poured in. This helps protect the underdrain
laterals from excessive shock. (Be sure the drain cap
is securely in place on drain pipe.Apply wrench to flats
on pipe when tightening cap.) Note: Check to
confirm all laterals are in the down position before
loading with sand. (See Figure A on Page 2.)
Carefully pour in correct amount and grade of filter
sand, as specified. Sand surface should be leveled
and should come to about the center of the flange of
the filter tank. Use no more than the recommended
amount of sand.
Remove sand shield from internal diffuser elbow pipe.
Replace diffuser on internal diffuser elbow pipe,
positioning automatic air relief tube through the hole
provided in the diffuser. Align tab on diffuser with slot
in pipe and gently press down.
Carefully clean off top seal O-ring and screw access
dome, with manual air relief, securely into the filter
head.
Connect pump to control valve opening marked PUMP
according to instructions. Make return to pool pipe
connection to control valve opening marked RETURN
and complete other necessary plumbing connections,
suction lines to pump, waste, etc.
Make electrical connections to pump per pump
instructions.
To prevent water leakage, be sure drain cap is securely
in place and all pipe connections are tight.
INITIAL START-UP OF FILTER
Be sure correct amount of filter sand media is in tank and
that all connections have been made and are secure.
Depress Vari-Flo control valve handle and rotate to
BACKWASH* position. (To prevent damage to control
valve seal, always depress handle before turning.)
Prime and start pump according to pump instructions (be
sure all suction and return lines are open), allowing the
filter tank to fill with water. CAUTION: All suction and
discharge valves must be open when starting the
system. Failure to do so could cause severe
personal injury and/or property damage. Once water
flow is steady out the waste line, run the pump for at least
2 minutes. This initial backwashing of the filter is recom-
mended to remove any impurities or fine sand particles in
the sand media.
Turn pump off and set valve to RINSE position. Start
pump and operate until water in sight glass is
clear—about 1/2 to 1 minute. Turn pump off, set valve to
FILTER position and restart pump. Your filter is now
operating in the normal filter mode, filtering particles from
the pool water.
Adjust pool suction and return valves to achieve desired
flow. Check system and filter for water leaks and tighten
connections, bolts, nuts, as required.
Note the initial pressure gauge reading when the filter is
clean. It will vary from pool to pool depending upon the
pump and general piping system.) As the filter removes
dirt and impurities from the pool water, the accumulation
in the filter will cause the pressure to rise and flow to
diminish. When the pressure gauge reading is 6-8 PSI
(0.41-0.55 BAR) higher than the initial “clean” pressure
you noted, it is time to backwash (clean) the filter (see
BACKWASH under Filter Control Valve Functions).
NOTE: During initial clean-up of the pool water it may
be necessary to backwash frequently due to the
unusually heavy initial dirt load in the water.
IMPORTANT: To prevent unnecessary strain on piping
system and valving, always shut off pump before
switching Filter Control Valve positions.
To prevent damage to the pump and filter and for proper
operation of the system, clean pump strainer and skimmer
baskets regularly.
FILTER CONTROL VALVE FUNCTIONS
FILTER—Set valve to FILTER for normal filtering. Also use
for regular vacuuming.
BACKWASH—For cleaning filter. When filter pressure
gauge rises 6-8 PSI (0.41-0.55 BAR) above start-up (clean
pressure):
Stop the pump, set valve to BACKWASH. Start pump and
backwash approximately 2 minutes or less depending on
dirt accumulation until water in sight glass is clear. Proceed
to RINSE.
RINSE—After backwashing, with pump off, set valve to
RINSE. Start pump and operate for about 1/2 to 1 minute.
This ensures that all dirty water from backwashing is rinsed
out of the filter to waste, preventing possible return to the
pool. Stop pump, set valve to FILTER, and start pump for
normal filtering.
WASTE—To bypass filter for draining or lowering water
level and for vacuuming heavy debris directly to waste.
RECIRCULATE—Water is recirculated through the pool
system, bypassing the filter.
CLOSED—Shuts off flow from pump to filter.
VACUUMING—Vacuuming can be performed directly into
the filter. When vacuuming heavy debris loads, set valve to
WASTE position to bypass the filter and vacuum directly out
to waste.
*NOTE: For new concrete or gunite pools, or where there is a large amount of plaster dust or debris—start filter in FILTER position (not BACKWASH) to prevent clogging of
underdrain laterals.
3.
4.
a.
b.
c.
d.
e.
f.
g.
5.
6.
7.
1.
2.
3.
4.
5.
6.

WINTERIZING
Completely drain tank by unscrewing drain cap at base of
filter tank. Leave cap off during winter. IMPORTANT: If
drain pipe starts to turn when unscrewing cap, place
wrench on flats on pipe to hold and prevent drain pipe
from unscrewing from the filter tank.
Depress Vari-Flo control valve handle and rotate so as to
set pointer on valve top between any two positions. This
will allow water to drain from the valve. Leave valve in
this “inactive” position.
Drain and winterize pump according to pump
instructions.
SERVICE & REPAIRS
Consult your local authorized Hayward dealer or service
center. No returns may be made directly to the factory
without the expressed written authorization of Hayward Pool
Products, Inc.
3.
1.
2.
PLEASE REALIZE . . .
Pure, clear swimming pool water is a combination of two
factors—adequate filtration and proper water chemistry
balance. One without the other will not give the clean water
you desire.
Your filter system is designed for continuous operation.
However, this is not necessary for most swimming pools.
You can determine your filter operation schedule based on
your pool size and usage. Be sure to operate your filtration
system long enough each day to obtain at least one
complete turnover of your pool water.
To properly sanitize your pool, maintain a free chlorine level
of 1 to 3 ppm and a pH range of 7.2 to 7.6. Insufficient
chlorine or an out of balance pH level will permit algae and
bacteria to grow in your pool and make it difficult for your
filter to properly clean the pool water.
PROBLEM SOLVING LIST
REMEDY
LOW WATER FLOW
Check skimmer and pump
strainer baskets for debris.
Check for restrictions in
intake and discharge lines.
Check for air leak in intake
line (indicated by bubbles
returning to pool).
Backwash filter.
SHORT FILTER CYCLES
Check for algae in pool and
superchlorinate as required.
Be sure chlorine and pH
levels are in proper range
(adjust as required).
Check surface of filter sand
for crusting or caking
(remove 1”of sand if
necessary).
POOL WATER WON’T CLEAR UP
Check chlorine, pH and total
alkalinity levels and adjust as
required.
Be sure flow rate through filter
is sufficient.
Operate filter for longer periods.
Be sure Vari-Flo valve is set on
“Filter” position.
1.
2.
3.
4.
1.
2.
3.
1.
2.
3.
4.
POOL CHEMISTRY GUIDELINES
SUGGESTED POOL CHEMISTRY LEVELS TO RAISE TO LOWER
ACTION REQUIRED TO CORRECT POOL CHEMISTRY
pH
TOTAL ALKALINITY
CHLORINE (UNSTABILIZED)
CHLORINE (STABILIZED)
CHLORINE STABILIZER
(Cyanuric Acid)
7.2 to 7.6
100 to 130 ppm
0.3 to 1.0 ppm
1.0 to 3.0 ppm
40 to 70 ppm
Add Soda Ash
Add Sodium Bicarbonate
Add Chlorine Chemical
Add Chlorine Chemical
Add Stabilizer
Add Muriatic Acid or Sodium Bisulphate
Add Muriatic Acid
No action - chlorine will naturally dissipate
No action - chlorine will naturally dissipate
Dilution - partially drain & refill pool with water
that has not been treated with Cyanuric Acid
© 1998 Hayward Printed in U.S.A.
Rev. 12/98