HBX ZON-0600 User manual

HBX Control Systems Inc.
Installation Manual
ZON-0600
Version 1.0.0
ZON-0600
• Zone Control

Page 2
Control Systems Inc.
Comfort
Control
Innovation
HBX ZON-0600 Zone Control
Version 1.0.0.0
Table of Contents
TABLE OF CONTENTS
Introduction ............................................................................................ 1-3
Description .............................................................................................. 1
Safety Symbols & Warnings ................................................................... 2
Receipt & Inspection .............................................................................. 2
Technical Data and Dimensions ........................................................... 3
Wiring & Installation ............................................................................... 4-25
Wiring ....................................................................................................... 4
Installation ............................................................................................... 5
Main Screen Navigation.......................................................................... 6
System Settings..................................................................................... 7-13
Application Drawing ............................................................................... 15-21
Troubleshooting Guides...........................................................................22
Warranty Information .............................................................................. 23

HBX ZON-0600 Zone Control
Version 1.0.0
Page 1
RELAYS
240VAC 5A Max
INPUT
120VAC 15A Max
ZON-0600
ZONE CONTROLLER
Zone 2
LIVING ROOM
Floor
79°F
Humidity
30
Target
72°F
72.0
°F
10:00 am
Outdoor
10°
F
Zone 1
DHW
Target
130°F
128.0
°F
10:00 am
Outdoor
10°
F
100%9:41 AM
Home Cabin
10°FLocations
68 118
°F°F
DHW
Room Temp
None
Target
45 50
°F°F
SNOWMELT
Room Temp
MELT
Target
72 74
°F°F
LIVING ROOM
Room Temp
1
2
3
Target
75 72
°F°F
BASEMENT
Room Temp Target
64 65
°F°F
BEDROOM
Hot Tank Cold Tank
HBX ZON-0600 ZONE MODULE
HBX Control Systems launches the latest generation of
the Wi-Fi Zoning System: the ZON-0600. This revolutionary
control allows you to customize exactly your needs and
wants for any application including radiant oor and
forced air system control or a combination of both.
The ZON-0600 can operate zone valves or zone pumps
the choice is yours. Each module allows control up to
4 additional zones with the ability of wireless expansion
between modules.
Each controller is now Wi-Fi enabled eliminating the
need to use the an external Wi-Fi module for online
connection. Each zone can be viewed or congured
from your smartphone or tablet devices, allowing you
to control your comfort anytime or anywhere.
There are so many features integrated into the ZON-
0600 which allows for customized options including
selectable pump and demand outputs, pre and post
purge run times with exercising options, and the ability
to tie in an auxiliary thermistor to run a setpoint directly
off the ZON-0600. Each ZON-0600 can run one (1) fan
coil each with humidity.
This control can also function as a stand alone system
without WiFi capabilities.
FEATURES
• App for Android or Apple Smartphone/tablet
device for remote access with alarm email
notication
• Control up to four (4) independent zones per
control plus one Fancoil (W-Y-G) output
• Humidity Control (X Output)
• Wirelessly expandable to a maximum of twenty
(20) zones within distance
• Provides pump, valve or damper control
• Three (3) demands outputs (TT1, TT2, TT3)
• 4 pipe geo systems

HBX ZON-0600 Zone Control
Version 1.0.0
Page 2
Extreme Hazard
This action poses a serious threat that could result in
personal injury or death, as well as permanent damage to
the equipment. Proceed with caution.
EXTREME HAZARD: The HBX ZON-0600 is a microprocessor based controller and as such is not to be regarded as a safety (limit)
control. Please consult and install the heating or cooling appliance in accordance with the manufacturer’s recommendations.
Moderate Hazard
This action may cause personal injury or have adverse
effects on the installation process if handled incorrectly.
WARNING: Only suitably qualied individuals with formal training in electrical and hydronic controls should attempt the installation
of this equipment. Incorrect wiring and installation will affect the warranty provided with this unit. Wiring must be completed in
accordance with the codes and practices applicable to the jurisdiction for the actual installation.
WARNING: Non-serviceable product. Send to HBX Controls Inc. only for service.
WARNING: This product can expose you to chemicals including lead, which is known to the State of California to cause cancer
and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
WARNING: a) Use copper conductors only if the terminal is acceptable only for connections to copper wire; b) Use aluminum
conductors only or use aluminum or copper-clad aluminum condctors only if the terminal is acceptable only for connection to
aluminum wire; or c) use copper or aluminum conductors or use copper, copper-clad aluminum, or aluminum conductors if the
terminal is acceptable for connection to either copper or aluminum wire.
WARNING: Use only copper conductor supply wire suitable for at least 105 °C
WARNING: All circuits must have a common disconnect and be connected to the same pole of the disconnect.
WARNING: THM-0600 only for use with ZON-0600
Disconnect Power Source
The presence of low voltage(24VAC) or high
voltage(120VAC) could result in personal injury or
permanent damage to components or equipment.
Point of Interest
This point claries pertinent information, or brings your
attention to an action that may have adverse effects on
the installation process.
Drawing Reference
Refer to the specied electrical or mechanical drawing at
the back of the manual.
SAFETY SYMBOLS
SAFETY WARNINGS
RECEIPT & INSPECTION
After receiving, inspect the unit for any possible physical damage that may have occurred during transportation.
After unpacking the unit make sure the box contains:
• 1 x Terminal Screwdriver (2.5 mm)
• 1 x Manual
• 1x HBX ZON-0600

HBX ZON-0600 Zone Control
Version 1.0.0
Page 3
131 mm
5.157”
248 mm
9.764”
66 mm
2.598”
3.937”
99.9
mm
222 mm
8.740”
RELAYS
240VAC 5A Max
INPUT
120VAC 15A Max
ZON-0600
ZONE CONTROLLER
65.96 mm
2.597”
Specications:
4 x THM-0600 Thermostat Communication inputs
3 x Fancoil outputs 24VAC 2A
1X Humidity output 24VAC 2A
3 x Demand output relays 24VAC 2A
4 x Zone Relay 120VAC 5A or 24VAC 5A
Input 120VAC 15A Max or 24VAC 5A
2 x Pump Relay 120VAC 5A
1x Auxiliary input 24VAC 2A Thermistor
Combined relay power should not exceed 15A
Weight:
0.75 kg
Dimensions:
131mm W x 246mm H x 66.71 D
5.16in W x 9.83in H x 2.64 D
ETL Listings:
Meets CSA C22.2 No. 24
Meets UL Standard 873
ETL Control No. 3068143
Storage:
50°F to 104°F (10ºC to 40ºC)
ZON-0600 RF Info:
Contains FFC ID: 2AHMRESP12S
Frequency: 2.4GHz
TECHNICAL DATA AND DIMENSIONS
TECHNICAL DATA AND DIMENSIONS
ZON-0600 TECHNICAL DATA
DIMENSIONS
RELAYS
240VAC 5A Max
INPUT
120VAC 15A Max
ZON-0600
ZONE CONTROLLER

HBX ZON-0600 Zone Control
Version 1.0.0
Page 4
7. HUMIDITY OUTPUT
This output is used for a humidity demand. This can
be used to humidify or dehumidify.
8. THERMOSTAT INPUT 1 - 4
These terminals are used for power and
communication for thermostat inputs. Only THM-0600
thermostats are compatible with this control.
WIRING
We recommend all signal wiring to be a minimum of 18AWG shielded wire at a maximum of 500ft.
2. ZONE 1 - 4 OUTPUT
These are the outputs for the zone device. This can be a
pump or a valve depending on what power is supplied
to terminals 5-6. These outputs can also be used for
Damper Zones (terminals 1 & 3) or a 4 pipe system.
1. DEMAND OUTPUTS
These are the outputs for the demands. These can be
a Heating, Cooling, Auxiliary, and App demand, 24VAC
contact, dry contact TT/Low Temperature demand for
a boiler, or DHW/High Temperature demand.
5. ZONE POWER
This input is used to power the zone outputs and is
rated for 240VAC, 120VAC or 24VAC.
6. FANCOIL OUTPUT
These are the outputs for the Fancoil demands. These
can be a Fan Demand or an HRV Demand.
DO NOT CONNECT
POWER HERE
GR
POWER
120
17
N
L
1615
0
43
I
TT1
0
65
I
TT2
5
TH1
109
6 5
1211
6 5
1413
65
1615
62
Y G
2019
2
X
21
2
5A
1
PUMP 1
1 2
1 1
PUMP 2
3 4
1
5A
HBX ZON-0600 Zone Control
N
ZN 1
7 8
HN
9 10
H
ZN 2
N
11 12
H
ZN 3
N
13 14
H
ZN 4
N
5 6
H
ZONE
POWER
5A5A
5A5A
1
21
1
WR
Fancoil
Outputs
0
87
I
TT3
Demand
Outputs
1
1817
1
Thermostat
Signal
Communication
Fancoil
Outputs
EXT
THM
TH2 TH3 TH4
Aux. Therm
Input
Humidity Output
Fan Control Output
Fancoil Cooling Output
External Thermistor Input
Zone 4 Thermostat
Zone 3 Thermostat
Zone 2 Thermostat
Zone 1 Thermostat
Fancoil Heating Output
Fancoil Input
TT1 Demand Output
TT2 Demand Output
TT3 Demand Output
1
6
8
6
9
7
Control Input Power
Zone 4 Output
Zone 3 Output
Zone 2 Output
Zone 1 Output
Pump 1 Output
Pump 2 Output
Zone Power Input
5
34
2
WIRING AND INSTALLATION
3. PUMP OUTPUTS
These are dry contact outputs that can be used
to control a pump for the following: System pump,
Heating pump, Colding pump, Auxiliary pump (DHW),
App demand pump, Fancoil Heat/Cool pump, Fancoil
heat, Fancoil cool
4. INPUT POWER
This input is to power the ZON-0600. 0.5 Amps at 120
VAC is required to power this device.
9. AUXILIARY INPUT
This terminal is an input for an external thermistor
to monitor any temperature or read outdoor
temperature, or run a heating setpoint.

HBX ZON-0600 Zone Control
Version 1.0.0
Page 5
ZON-0600 Installation
The ZON-0600 is designed to be wall mounted or installed in a separate electrical
enclosure. The unit should be installed indoors and protected from falling water and high
humidity conditions. With all the covers in place, it is designed to protect any individual
from accidental electrical shock. It is not suitable for installation in hazardous locations
and should not be close to any electromagnetic elds.
• Identify the four mounting holes on the ZON-0600, mark on the wall the desired
location of mounting
• Pre-drill, anchor and fasten the two bottom screws for mounting
• Hang ZON-0600 and fasten the top two screws then tighten the bottom screws
• Complete wiring connections in accordance with local area electrical codes
Installation
Connect the THM-0600 thermostat to the control. If you are using a single thermostat, ensure it is connected to
TH1 on the control. It is normal for the thermostat to take up to two (2) minutes to startup. The THM-0600 should
not be installed in a high humidity location or where falling water is located.
Thermostat eld signal wiring installation
The signal wiring that connects the ZON-0600 to each thermostat should not run parallel for any lengths with
any other wires. If this is a retrot installation and the thermostat signal wiring installation can not be veried it is
recommended that the thermostats to be installed in the mechanical room with remote room (029-0022, not
provided) and/or oor sensors (029-0045).
MOUNTING
HOLES
INSTALLATION
STAND ALONE SYSTEM SETUP
THM-0600
0
43
I
TT1
0
65
I
TT2
5
TH1
109
6 5
1211
6 5
1413
65
1615
62
Y G
2019
2
X
21
2
1
21
1
WR
0
87
I
TT3
1
1817
1
EXT
THM
TH2 TH3 TH4
Wiring polarity is important. Match
the ground and TH on the THM-
0600 to the ZON-0600 control.
The THM-0600 is the only
approved thermostat to be
with the ZON-0600. Do not
supply external power to the
thermostat.

HBX ZON-0600 Zone Control
Version 1.0.0
Page 6
ZON-0600 MAIN SCREEN
The ZON-0600 features a full LCD screen that will display each zone and what their current states are.
Each THM-0600 will be displayed with their respective zone number, their name, current temp and if they
have a demand for heating, cooling, fan or humidity. If the zone output is activated that zone will be
bordered with a green box, and the associate zone output in the lower wiring chamber will be closed.
Fancoil - here you will see if the fancoil has any calls and which ones they are. The wiring contacts
associated with this are in the upper wiring chamber. If there is a ame signal then contacts R-W will
be closed, a snowake then R-Y will be closed, a fan then R-G will be closed, and nally a water drop
humidity then contacts R-X will be closed.
Auxiliary Thermistor - here you will see
either the Auxiliary setpoint, or Outdoor
Temp or Aux temperature for a displayed
only temp. When the setpoint is being used
the actual temp will be displayed in blue
on the left, and the target will be on the
right. When the Auxiliary setpoint is calling
it will be bordered with a green box.
Pumps - when a pump is activated by a
call you will see the rst pump (P1) and or
the second pump (P2) light up in respect
to their classication, their associated
contacts PUMP 1 or PUMP2 that can be
found in the lower wiring chamber will be
closed.
Demands - when one of the demands
that a user has chosen activates it will be
highlighted in this location
Please note that if a THM-0600 has been setup to have a 2nd
stage damper or if the 4 pipe geo ability has been selected
that zone will now utilize the next sequential zone output
on the same ZON-0600. The ZON-0600 will note this on the
screen and it will turn off the power output to that thermostat
associated with the extra zone that was now utilized.
THM 4/Zone 4 can not do this function as there is
no sequential zone on the same zone controller.
1
2
2
2
3
3
3
4
4
4
5
5
5
2nd Stage Damper
4-pipe conguration

HBX ZON-0600 Zone Control
Version 1.0.0
Page 7
CONTROL STATUS
Sync Code - Sync Code of the ZON-0600
Wi-Fi Network – displays current SSID network
connected to
Wi-Fi Password – displays password of current network
connected to
Wi-Fi Strength – displays Signal strength of the network
connected to
On-board Zone 1-4 (5-20) – Sync code of the
connected thermostat to the associated zone. If no
thermostat is connected to a zone, that zone will not
be displayed.
Secondary Zone – Sync code of any LINKED ZON-
0600’s to this primary ZON-0600. This will only show up
if this is the primary ZON-0600 and other ZON-0600’s
have been LINKED.
Secondary Stats – Sync code of any thermostats from
LINKED ZON-0600’s. This will only show up if this is the
primary ZON-0600 and other ZON-0600’s have been
LINKED.
Secondary Stats
Secondary Zone
On-Board Zone
Wi-Fi Strength
Wi-Fi Password
Wi-Fi Network
Sync Code

HBX ZON-0600 Zone Control
Version 1.0.0
Page 8
DEMAND SETUP
Demand 1 – This chosen demand will close the
contact tt1 in the upper wiring chamber
Demand 2 – This chosen demand will close the
contact tt2 in the upper wiring chamber
Demand 3 – This chosen demand will close the
contact tt3 in the upper wiring chamber
These demand ports are dry contacts which are rated
for 24VAC and will close when there is a respective
call
DEMAND SELECTIONS
HD (Low Temp) – Heat demand low temperature such
as radiant in-oor
HD2 (High Temp) – Heat demand high temperature
such as a fancoil or baseboard heaters (2nd stage fan
coil)
AUX (Aux. Setpoint) – Demand from the auxiliary
setpoint thermistor, which will close when there is a call
from this thermistor
APP (App Button) – Demand from a virtual switch in
the ThermoLinx app, this is a dry switch that can be
used to run anything, such as a 24volt/dry switch for a
replace, or a zone valve to shut off your water supply
CD (Cool) – Cool demand rst stage
CD2 (Cool Stage 2) – Cool demand second stage, or
fancoil
Demand 3
Demand 2
Demand 1