HE-VA King-Roller User manual

Summary drawing / Contents
Outer wing section
Page 38
Inner wing section
Page 39
Centre section
Page 40
Wheel frame
Page 29+30
Outer wing section
Page 38
Inner wing section
Page 39
Outer wing
Page 37
Chassis
Page 35
Drawbar
Page 33+34
Triangle
Page 31+32
Stabilizer bar 15.3m
Page 27
Stabilizer bar
16,3+18,3
Page 28
Inner wing
Page 24
Blocks of rings
Page 12+23

1
Contents
SUMMARY DRAWING / CONTENTS................................................................................................................1
EC DECLARATION OF CONFORMITY............................................................................................................2
MACHINE DESCRIPTION ...................................................................................................................................3
FIELDS OF APPLICATION.........................................................................................................................................3
DELIVERY CHECK...............................................................................................................................................3
INSTRUCTIONS REGARDING UNLOADING AND FINAL MOUNTING ............................................................................3
SAFETY INSTRUCTIONS.....................................................................................................................................5
GENERAL INFORMATION ........................................................................................................................................5
INSTRUCTIONS ON TRANSPORT ON PUBLIC ROADS..................................................................................................5
FRONT AXLE LOAD.................................................................................................................................................5
SAFETY –AND OTHER MARKINGS ON THE MACHINE...............................................................................................6
MAINTENANCE.....................................................................................................................................................7
TECHNICAL SPECIFICATIONS.........................................................................................................................8
UNFOLDING...........................................................................................................................................................9
FOLDING.................................................................................................................................................................9
CONSOLIDATION .................................................................................................................................................10
SAT-SYSTEM..........................................................................................................................................................11
SPAREPARTS:........................................................................................................................................................12
BLOCK OF RINGS NO.1+5 (12,3+15,3M) ................................................................................................................12
BLOCK OF RINGS NO.1+5 (16,3+18,3+20,3M).......................................................................................................14
BLOCK OF RINGS NO.3...........................................................................................................................................17
BLOCK OF RINGS NO.2+4.......................................................................................................................................20
RING TYPES:...........................................................................................................................................................23
INNER WING:..........................................................................................................................................................24
STABILIZER BAR 15.3M..........................................................................................................................................27
STABILIZER BAR 16.3M -18,3M –20,3M................................................................................................................28
WHEEL FRAME 12,3 -15,3M...................................................................................................................................29
WHEEL FRAME 16,3 -18,3 –20,3M.......................................................................................................................30
TRIANGLE UNTIL MACHINE NO:347247.................................................................................................................31
TRIANGEL FROM MACHIN NO.347248....................................................................................................................32
DRAWBAR 12,3 -15,3M.........................................................................................................................................33
DRAWBAR 12,3 -15,3 -16,3 -18,3 -20,3M,..........................................................................................................34
DRAWBAR 12,3 -15,3 -16,3 -18,3 -20,3M,..........................................................................................................35
CHASSIS.................................................................................................................................................................36
OUTER WING..........................................................................................................................................................38
OUTER WING SECTION............................................................................................................................................39
INNER WING SECTION.............................................................................................................................................40
CENTERSECTION ....................................................................................................................................................41
HYDRAULICS.........................................................................................................................................................41
BRACKET FOR ACCUMULATOR ..............................................................................................................................41
HYDRAULIC CIRCLE:CENTRE SECTION /CHAIN CYLINDER FOR OUTER WING SECTION...........................................42
HYDRAULIC CIRCLE:SIDE SECTION /WHEEL FRAME /LOCKING CLAW .................................................................44
HYDRAULIC CIRCLE:SUPPORTING LEG ..................................................................................................................46
BRAKES...................................................................................................................................................................47
HYDRAULIC BRAKE................................................................................................................................................47
AIR BRAKE.............................................................................................................................................................48
LED -LIGHT SET....................................................................................................................................................50
LIGHTING SET:EL.DIAGRAM .................................................................................................................................51
NOTES:.....................................................................................................................................................................52

2
EC DECLARATION OF CONFORMITY
in accordance with the EU Machinery Directive 2006/42/EC
applicable as from December 29th 2009:
HE-VA ApS
N. A. Christensensvej 34,
DK-7900 Nykøbing Mors
hereby confirms that the following machine has been manufactured in accordance
with the Council Directive 2006/42/EC.
The declaration comprises the following machine:
King-Roller 12.3m –15.3m - 16,3m - 18,3m - 20,3m
Nykøbing the 01 June 201 Villy Christiansen
The undersigned is furthermore authorised to compile technical documentation for the above machine.

UK King-Roller 12.3m –15.3 - 16,3 - 18,3 –20,3m 15/05-2018
3
Machine Description
Fields of application
King-Roller is a 5-section hydraulic roller with wheels. King-Roller packs the ploughed soils, while
consolidating it to press stones into the ground. King-Roller is available in working widths of 12.3m -
15.3m - 16,3m - 18,3m and 20,3m with a choice of 10 different ring types. (20,3m = 4 choises)
The independent centre-suspended sections ensure a flexible roller which follows the contours of the
field –the centre section has the same flexible independent abilities. Thanks to the Hydraulic
Adjustable Transfer-system, which distributes the weight of the construction evenly on all 5 sections
(drawbar, cylinder and wheels), the soil pressure is uniform in the entire working width. The transfer
from working to transport position is hydraulic, and the low and compact construction permits a safe
and stable transport width of only 3.00m.
Delivery check
Check the roller for any damage. Check the hydraulic hoses for cuts and squeezing damage. Check also
that the other hydraulic components have not been damaged during transport.
Check that the frame construction has not been damaged. You should also check that the blocks of rings
have not been exposed to impacts, which may have damaged the rings or the double-sealed ball bearings.
Finally check that the transport wheel nuts are tightened and OK. Check the air pressure in the tyres
Instructions regarding unloading and final mounting
To minimize freight size, the King-Roller is delivered partly disassembled. It is therefore necessary for
the dealer to assemble the roller before delivery to the user.
Attach the roller to a tractor. As the roller tends to be heavier at the back during unfolding, causing
significant upward strain on the drawbar, the tractor must be equipped with forks or a similar type of
safety above the towing eye.
Unfold the roller to working position –however avoid raising the wheel frame.
Warning !
As the back part of the roller will be heavy when folding and
folding out the roller, the roller must be coupled in fork-
shaped drawbar or with a protection above the draw bar

UK King-Roller 12.3m –15.3 - 16,3 - 18,3 –20,3m 15/05-2018
4
Raise the roller blocks into position under the frame and mount them in the following order:
Block no. 2 and no. 4 are mounted by
Mount block no. 3, then block no. 1 and finally block no. 5.
Remember to tighten up all bolts before any operation of the machine.
Maximum torque in Nm. w/lubricated thread
Metric thread
Quality 8.8
Quality 10.9
Quality 12.9
M10x1,5
47
65
79
M12x1,75
81
114
136
M14x2,0
128
181
217
M16x2,0
197
277
333
M18x2,5
275
386
463
M20x2,5
385
541
649
M22x2,5
518
728
874
M24x3,0
665
935
1120
Wheel nut M18x1,5 fine thread
433 Nm
Wheel nut M22x1,5 fine thread
803Nm

UK King-Roller 12.3m –15.3 - 16,3 - 18,3 –20,3m 15/05-2018
5
Safety instructions
General information
Do not start-up the machine if there are persons in exposed positions* within a hazardous area**.
When persons are in exposed positions (e.g. in connection with adjustment, maintenance,
attachment and uncoupling), the following conditions must be observed:
1. The machine must be lowered to firm ground.
2. The hydraulics must be relieved.
3. The tractor must be stopped and the key removed from the ignition switch.
4. The driver must ensure that no persons are in exposed positions during the operation.
* Persons in exposed positions: Any person who is wholly or
partly within a hazardous area.
** Hazardous area: On and under the machine within a distance
of 10 m from the machine.
Most accidents that happen in connection with the operation, transport and
maintenance of machines are caused by non-compliance with the most elementary safety
conditions.
Therefore it is vital that anybody working at the machine carefully complies with the safety
instructions as well as other instructions applying to the machine.
The machine may only be operated, maintained and repaired by persons, who are familiar with
this work and who are further familiar with the possible elements of danger with this particular
machine.
Instructions on transport on public roads
Check before transport on public roads that the attachment of the machine at the tractor is in
accordance with the local rules and regulations in force (permitted total weight, permitted axle load,
transport width, lights, warning signs, etc.).
The transport wheels and construction of the King-Rollers were designed for maximum speeds of
30 km/h.
If this speed is exceeded, all warranty claims are repealed.
Front axle load
After the attachment of the machine and at maximum load, the driving properties of the tractor must
be checked. Check that the front axle is sufficiently loaded. As a minimum, the front axle load must
be 20% of the tractor weight. Permitted axle load and permitted total weight for the tractor must
always be observed.
NB! The driving, controlling and braking properties are affected by the attached machine
combination.

UK King-Roller 12.3m –15.3 - 16,3 - 18,3 –20,3m 15/05-2018
6
Safety –and other markings on the machine
Study the Operating Instructions thoroughly before any
operation of the machine and observe all safety instructions.
Take care that no persons are within the machine’s hazardous
area during the unfolding and folding procedure..
Plate with number and year of manufacture
Indication label for the machine’s hydraulic systems:
Red: Transporthjul op/ned
Blue: Hydraulics for folding the outer wing sections and
weight transfer system
Green: Support leg
Tighten up the bolts regularly. If this is not performed, our
warranty obligations will no longer apply.
Maximum torque in Nm. w/lubricated thread
Metric thread
Quality 8.8
Quality 10.9
Quality 12.9
M10x1,5
47
65
79
M12x1,75
81
114
136
M14x2,0
128
181
217
M16x2,0
197
277
333
M18x2,5
275
386
463
M20x2,5
385
541
649
M22x2,5
518
728
874
M24x3,0
665
935
1120
Wheel nut M18x1,5 fine thread
433 Nm
Wheel nut M22x1,5 fine thread
803Nm

UK King-Roller 12.3m –15.3 - 16,3 - 18,3 –20,3m 15/05-2018
7
Maintenance
A. After every approx. 10 hours of operation retighten wheels, bearings and locking rings. Hoses,
fittings and cylinders checked for leaks and tighten.
Maximum torque in Nm. w/lubricated thread
Metric thread
Quality 8.8
Quality 10.9
Quality 12.9
M10x1,5
47
65
79
M12x1,75
81
114
136
M14x2,0
128
181
217
M16x2,0
197
277
333
M18x2,5
275
386
463
M20x2,5
385
541
649
M22x2,5
518
728
874
M24x3,0
665
935
1120
Wheel nut M18x1,5 fine thread
433 Nm
Wheel nut M22x1,5 fine thread
803Nm
B. For each approximately 10 hours of operation lubricate all moving parts in the wings - and the side
sections, as well as the lubrication points on the cylinders. For about every 30 hours of operation
lubricate the cylinder studs.
Important:
After the season the roller should be cleaned. This is easily done with a high-pressure cleaner. Make
sure that all earth and dirt particles are removed. Do not use high-pressure water directly on ball
bearings, cylinders, lubricating nipples and link connections as this may cause water to penetrate these
items. After the washing all lubricating points must be lubricated and the wheel frame cylinder
greased. When the roller is dry it can be sprayed with oil.
Important:
X= Lubricating places
IMPORTANT! The ball bearings should only be lubricated with 1-2 strokes as the sealing rings could
otherwise be pressed out. Every 20 hours
The hydraulic system is filled with oil type Hydro Texaco HD32
Lubricate the piston rods with grease.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

UK King-Roller 12.3m –15.3 - 16,3 - 18,3 –20,3m 15/05-2018
8
Technical specifications
12,3m
15,3m
16,3m
18,3m
20,3m
Working width
12,3m
15,3m
16,3m
18,3m
20,3m
Transport width
3,00m
3,00m
3,00m
3,00m
3,00m
Machine length
6,55m
7,75m
8,35m
8,35m
9,55m
Wheels
500/50x17 –18 Ply
560/45 R22.5 LI163A8
Tyre pressure at 40km/h
500/50x17 –18 Ply
4,0bar/57 p.s.i
Number of hydr. outlets
4.4bar / 63 p.s.i
3 double-acting
Hydraulic pressure (minimum):
3 double-acting
190 bar
Oil type:
190 bar
Hydro Texaco HD32
Voltage
Hydro Texaco HD32
12 volt
Working speed recommended
12 volt
7 - 10 km
Ringe
12,3m
15,3m
16,3m
18,3m
20,3m
Cambridge 510mm
No. of rings
Weight kg
Power requirement HP
236 pcs.
8560 kg
170 - 200 HP
292 pcs.
9880 kg
180 - 230HP
306 pcs.
10270 kg
190 - 240HP
346 pcs.
11680 kg
210 - 260 HP
386 pcs.
14360 kg
220 - 280 HP
Cambridge 560mm
No. of rings
Weight kg
Power requirement HP
236 pcs.
9310 kg
170 - 200 HP
292 pcs.
10820 kg
180 - 230HP
306 pcs.
11280 kg
190 - 240HP
346 pcs.
12820 kg
210 - 260 HP
Cambridge 620mm
No. of rings
Weight kg
Power requirement HP
236 pcs.
10020 kg
190 - 220 HP
292 pcs.
11770 kg
200 - 250 HP
306 pcs.
12290 kg
210 - 260 HP
346 pcs.
14240 kg
230 - 280 HP
Crosskill 485 530mm
No. of rings
Weight kg
Power requirement HP
125 pcs.
8000 kg
170 - 200 HP
153 pcs.
9250 kg
180 - 230 HP
163 pcs.
9570 kg
190 - 240 HP
183 pcs.
11020 kg
210 - 260 HP
203 pcs.
13830 kg
220 - 280 HP
Crosskill 550 600mm No.
of rings
Weight kg
Power requirement HP
125 pcs.
9400 kg
170 - 200 HP
153 pcs.
11140 kg
180 - 230 HP
163 pcs.
11610 kg
190 - 240 HP
183 pcs.
13080 kg
210 - 260 HP
2D Bølgering 500mm
No. of rings
Weight kg
Power requirement HP
150 pcs.
7480 kg
170 - 200 HP
187 pcs.
9070 kg
180 - 230 HP
199 pcs.
9330kg
190 - 240 HP
223 pcs.
10340 kg
210 - 260 HP
248 pcs.
13090 kg
220 - 280 HP
2D Corrugated 550mm
No. of rings
Weight kg
Power requirement HP
150 pcs.
8020 kg
170 - 200 HP
187 pcs.
9570 kg
180 - 230 HP
199 pcs.
9840 kg
190 - 240 HP
223 pcs.
11140 kg
220 - 270 HP
2D Corrugated 600mm
No. of rings
Weight kg
Power requirement HP
150 pcs.
8560 kg
180 - 210 HP
187 pcs.
10000 kg
190 - 240 HP
199 pcs.
10350kg
200 - 250 HP
223 pcs.
11940 kg
220 - 270 HP
Starring 450/500
No. of rings
Weight kg
Power requirement HP
244 pcs.
8200 kg
170 - 200 HP
302 pcs.
9830 kg
200 - 250 HP
316 pcs.
10350 kg
190 - 240 HP
356 pcs.
11300 kg
210 - 260 HP
396 pcs.
14160 kg
220 - 280 HP
Starring 550/600
No. of rings
Weight kg
Power requirement HP
244 pcs.
9470 kg
190 - 220 HP
302 pcs.
11400 kg
200 - 250 HP
316 pcs.
12000 kg
210 - 260 HP
356 pcs.
13160 kg
230 - 280 HP