Headsight TS-JD9x10 User manual

TS-JD9x10
Manual 09050102b

i
About TrueSight
Contacting Headsight
Headsight, Inc
3529 Fir Rd
Bremen, IN 46506
Phone:[phone]
Fax: [phone]
Email: [email protected]
Web: www.headsight.com
About this Manual
How to use this manual
The numbered sections are instructions which should be completed for each
system. The lettered appendices are information which may be of interest, but is
not required for ordinary use.
This icon designates information of which you should take note.
This icon designates an important instruction.
Disclaimers
Headsight and TrueSight are trademarks of Headsight, Inc.
John Deere, JD, CaseIH, AFX, CAT, LEXION, AGCO, New Holland, Trimble,
Outback, WeatherPack, MetriPak, AutoTrac, AccuGuide, EZ-Steer, OnTrac,
AutoTrac, AutoPilot and all other trademarks are property of their respective
owners.
Suggestions
If you have any suggestions to improve this manual –please call 574-546-5022 or
email [email protected].

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Table of Contents
About TrueSight i
Contacting Headsight i
About this Manual i
How to use this manual i
Disclaimers i
Suggestions i
1Quick-Start Guide 1
1.1Identify the components 1
1.2Install the system 5
1.3Learn how to use TrueSight 5
1.4Perform the initial calibration steps 5
1.5Complete in-field tuning 8
2Installation 9
2.1Harness installation 9
2.1.1Wiring overview 9
2.1.2Access panel 11
2.1.3Feeder clutch 11
2.1.4Power supply 12
2.1.5Auxiliary switch 12
2.1.6Remote controller 13
2.1.7Base controller 13
2.1.8Safety connectors 14
2.1.9Optional: Feeder position sensor 14
2.1.10Crop sensor 14
2.1.11Speed sensor 14
2.1.12Wheel angle sensor wiring 15
2.2Wheel angle sensor installation 15
2.3Steering device wiring 17
2.3.1Trimble AutoPilot 17
2.3.2OnTrac motor 18
2.3.3EZ-Steer motor 18
2.3.4Outback valve 19
2.4Crop sensor installation 20
2.4.1Sensor assembly 20

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2.4.2Width adjustment 21
2.4.3Safety reminder 21
2.4.4Snout choice 21
2.4.5Sensor mounting 22
2.4.6Wiring instructions 23
3Operation 24
3.1Controls description 24
3.2Run screen controls 25
3.3Menu controls 25
4Settings 26
4.1Range (Default = 40) 26
4.2Tilt range (Default = 20) 26
4.3Auxiliary engage 27
4.4Alert timer 27
4.5LCD backlight (Default = 10) 27
4.6LCD contrast (Default = 10) 27
4.7Gain (Default = 6) 27
4.8Deadband (Default = 8) 27
4.9Auto-engage delay (Default = 2.5 sec) 28
4.10Override value (Default = 6) 28
4.11Speed select (Default = GPS) 28
4.12Speed value (Default = 10,700) 28
4.13Gain balance (Default = 0) 28
4.14Left Deadzone (Default = Calibrated Value, 0 if not calibrated) 29
4.15Right Deadzone 29
4.16System select 29
4.17Fine Control (Default = 0) 29
4.18Range2 (Default = 20) 29
5Calibration 30
5.1Bump centering calibration 30
5.2Wheel angle sensor calibration 30
5.3Auto-engage sensor calibration 31

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5.4Speedometer calibration 31
5.5Tilt calibration 31
5.6Auto Dead Zone 31
AMenu Layout 32
BTroubleshooting 33
1Troubleshooting by TrueSight™ service code 33
Error 1 or 3 – Comm Failed 33
Error 2 – Wheel Angle Not Done 33
Error 11 - Crop Sensor > 4.7V 34
Error 12 - Crop Sensor < 0.3V 35
Error 21 - Wheel Angle Sensor > 4.7V 37
Error 22 - Wheel Angle Sensor < 0.3V 38
Error 23 - Wheel Angle Swing < 1V 40
Error 24 - Wheel Angle Not Found 41
Error 31 - Feederhouse > 4.7V 42
Error 32 - Feederhouse < 0.3V 43
Error 46 or 47 - Speed out of Range 44
Error 54 - Encoder Not Detected 46
Error 66 – Steering Wheel Moving 47
Error 74/78/88 – No 12V or 5V Safety 48
Error 99 – Outputs are Reversed 48
2Troubleshooting by symptom 49
System is engaged, but doesn’t steer 49
When the system is engaged, it steers fully to the right or left 50
3Wiring Information 51
JD9x10 series 51
EZ-Steer & Ontrac 52
Outback 53
Trimble AutoPilot 54
CSoftware Updates 55
1Basic preparation 55

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2Updating the Base controller 55
3Updating the Remote controller 56
4Finishing up 56
D Sensor Parts 57

1
1Quick-Start Guide
Note: Follow the steps in order in this Quick-Start section when
installing the system for the first time. All of the calibration and tuning steps
will be available in the TrueSight menu.
1.1 Identify the components
1. Remote controller
1- -Remote
1- -Mount kit
2. Base controller
1- -Base
3. Crop sensor assembly
1- HT2501 -Crop sensor asm
For parts breakdown see
appendix.

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4. Crop whiskers
2- HT2695 -Arm TrueSight
5. Crop sensor mounting kit
oMay vary based on header
1- B2711 -Mounting kit
1- HT2711 -Bracket
2- 08200115 -Bolt M10x50
2- 08200134 -Bolt 5/16” x .75”
2- 08200133 -Washer 5/16”
AR- 08100101 -Cable clamp small
AR- 08100102 -Cable clamp large
AR- 08300102 -Zip ties
6. Main harness
oMay vary based on system
type
1- TS-JD010-TREZ-harness
7. Wheel angle sensor asm
1- HT2503 -Wheel sensor asm
For parts breakdown
see appendix.

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8. Feedback sensor hardware kit
1- BTSF1 -hardware kit
1- HT2693 -tie rod asm
1- HT2784 -bracket tie rod clip
2- 08100111 -3” hose clamp
2- 08200181 -Bolt 5/16” x 2.25”
2- 08200151 -Nut flange 5/16
1- 08100137 -Clip
9. Feedback sensor bracket kit
1- B2712 -bracket kit
1- 08200176 -bolt 3/4” x 7”
1- 08200165 -nylon lock nut 3/4
10. Wheel angle sensor wiring
extension
1- PFB23 -23’ wiring extension

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11. Footswitch
AR- HT2810 -footswitch
12. Footswitch adapter
AR- HT2806 -footswitch adapter
When applicable
13. Harness attaching hardware
1- BTS1 -hardware kit
1- 08300109 -3/16 allen wrench
1- 08300108 -5/32 allen wrench
AR- 08100101 -Cable clamp small
AR- 08300102 -Zip ties
14. GPS
1- HT-GPS -GPS unit
1- HT2735 -GPS mount