HealthWay 2000ILP User manual

Installation Manual
2000ILP ®
In line DFS AIR CLEANING SYSTEM
#10055-V3

®
2000ILP Inline DFS Air Cleaning System
Installation and Operation Manual
MODELS
2000ILP-120-1-4M
110V
60Hz
Phase 1
2000ILP-120-1-6M
110V
60Hz
Phase 1
HealthWay’s DFS Technology (Disinfecting Filtration System) surpasses all other types of filtration. This
revolutionary technology traps microorganisms such as bacteria, mold and viruses, reduces bioburden and inhibits
microorganism’s growth through Microbiostatic condition, resulting in the most powerful indoor air purification in
the world.
SPECIFICATIONS
•18-gauge galvanized steel housing
construction
•98% filtration efficiency down to a
size of 0.007 microns
•Pre-drilled holes for ease of
ducting attachment
•100% Sealed Housing Design
- High-memory sponge neoprene door
gaskets to ensure door to filter seal
- A polypropylene fin seal on the main
filter track to eliminate air bypass
•Optional TVOC Treatments
- V-bank VOC Filter
(Adsorbent Blend)
- Hydrated Photo Catalytic Oxidation
(HPCO) Odor-TVOC Cartridge
FEATURES
• High in CFM, Low in Energy Consumption –Fewer systems
required for the same space. Save costs now and in the
future
• Modular Design –Stacking of modules meets any air flow
capacity. Single Module nominal capacity is 2000 CFM
•3-Times Longer Filter Span, Lower Maintenance Cost –
Patented V-Bank Filter provides much higher dust loading
capacity compared to HEPA Filtration
•Ease of Maintenance –filter access doors allow filter
maintenance from side of the system.
•Seamless Integration with Building Management System
•Auto-Flow Monitoring allows completely automated flow
monitor and filter replacement reminder
•VOC & Odor Mitigation (Optional) –heavy duty VOC
add-on and/or HPCO cartridge ideal to address
specific concerns

2000ILP In Line DFS Air Cleaning System
2000ILP In Line DFS Air Cleaning System
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Part Number: #10056-V2
Revision Date: Dec 2019
Copyright: © 2019 All rights reserved.
Address: HealthWay, Inc.
3420 Maple Ave.
Pulaski, NY 13142
Phone No: 1-315-298-2904
1-800-843-3860
Fax No: 1-315-298-6992
Email: [e-mail]
LIMITED WARRANTY
This one year Limited Warranty applies only to the repair and replacement of any manufactured or supplied part of this product
which, upon inspection by HealthWay authorized personnel, proves to have failed in normal use due to defects in material or
workmanship. A return authorization must be obtained before any product is shipped to the manufacturer for warranty repair and
all transportation charges must be prepaid all work must be performed by a HealthWay authorized technician. The sole
responsibility of HealthWay under this Limited Warranty is, at its sole discretion, to either repair or replace a duly registered
product (or defective part thereof) with the same comparable model within a reasonable period of time, subject to the following
exclusions, limitations, statutory rights, and warranty claim procedures. This Limited Warranty is exclusive, and HealthWay
expressly disclaims all other or additional warranties, whether written or oral, expressed or implied, including, but not limited to,
warranties of merchantability, workmanship, or fitness for a particular purpose.
Exclusions:
A. This Limited Warranty does not apply, or is void, as to any product or part damaged by (1) accident, misuse, abuse, or lack of
reasonable care or normal maintenance; (2) installation or operation under conditions other than those recommended by
HealthWay; (3) subjection of the product to any but the specified voltage; (4) servicing or disassembly by unauthorized
personnel; (5) defacing the serial number; or (6) modifying the original factory assembled unit in any way.
B. THIS LIMITED WARRANTY DOES NOT APPLY TO SHIPPING CHARGES FOR PRODUCT SHIPPED TO OR FROM THE FACTORY OR
DESIGNATED SERVICE CENTER IN CONNECTION WITH WARRANTY CLAIMS NOR DOES IT APPLY TO ANY DAMAGES OCCURRING
DURING SUCH SHIPMENT.
C. This Limited Warranty does not apply to labor for installation, removal, re-installation, and/or travel or shipping expenses and
related expenses.
This Limited Warranty does not apply to replaceable filters.
Limitations:
HealthWay shall not be liable for property, incidental, and/or consequential damages of any kind and, unless otherwise prescribed by
applicable state law, HealthWay shall not be liable for personal injury resulting from malfunctions, defects, misuse, improper
operation or installation, or alteration of a HealthWay product or any part thereof. The exclusive remedy for a breach of this Limited
Warranty is the repair or replacement of the defective product. In no case, shall liability under any other remedy prescribed by law
exceed the purchase price of the product.
Warranty Claim Procedure:
This information is provided as a guide regarding warranty claim procedures for HealthWay Products, Inc air purification systems.
1. Determine model number from the label on the unit.
2. For technical support, warranty information, warranty parts or replacement parts, call HealthWay Products from 8:00 AM-5:00
PM EST a HealthWay representative will help you troubleshoot and diagnose the problem. Warranty matters involving
products sold through a manufacturer representative should be directed to the appropriate representative.
3. Important: Do NOT return anything without a Return Authorization.
4. All returned parts are quality tested. If the returned part is found not to be defective, you may be invoiced for the new part.
The following is a history of
the Instruction Manual for
2000ILP Self Contained DFS Air Cleaning System
Initial Printing ................................ 5/12
Revision PF………………..…………………12/19

2000ILP In Line DFS Air Cleaning System
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Table of Contents
Safety Precautions........................................................................................ 7
System Overview ...................................................................................... 9
Unit Description .........................................................................................9
Component Description ...........................................................................10
Receiving and Unpacking............................................................................11
Receiving ..................................................................................................11
Storage...........................................................................................................11
Unpacking and Inspection ........................................................................11
Installation Procedures .............................................................................. 13
Power Requirements................................................................................13
Location Determination............................................................................13
Standard Inlet/Return Duct Connection...................................................14
Standard Supply (Outlet) Duct Connection...............................................14
Electrical Connection................................................................................15
Low Voltage Control Connection..............................................................15
System Operation....................................................................................... 17
Maintenance ............................................................................................... 19
PrefilterReplacement...............................................................................19
V-Bank Main Filter Replacement............................................................. 20
Cleaning the Unit......................................................................................21
optional VOC Filter Replacement.............................................................23
Parts List...................................................................................................24
Troubleshooting.......................................................................................... 25
DFS Troubleshooting Guide......................................................................26

2000ILP In Line DFS Air Cleaning System
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Safety Precautions
SAFETY PRECAUTIONS
Personnel, who will operate this system, or those who will perform maintenance thereon, must be given all
manuals and other instructions regarding safe operation of the filtration system.
This manual contains general recommendations, but specific requirements may apply to individual
installations. Such requirements are outlined in federal, state, and local codes. Compliance with
applicable codes and strict adherence to these installation instructions are the sole responsibility of the user.
This symbol will be used throughout this manual to indicate safety checkpoints.
Failure to heed these warnings and notices may result in damage to the unit and/or
injury or death to personnel.
Please wear safety gloves or use other hand protections throughout installation, filter
maintenance and electrical part maintenance.

2000ILP In Line DFS Air Cleaning System
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System Overview
UNIT DESCRIPTION
The Air Cleaning System is a high performance system that utilizes patented award winning Disinfecting Filtration
System technology. DFS technology electrically enhances a low efficiency, high flow, low pressure drop (0.27” @
2000cfm) filter to high efficiency while retaining the low pressure drop and longer life advantages of the base filter
material. This technology has also been shown to inhibit bacteria growth on the filter.
The Electrical Components are located inside of the unit.
The 2000ILP In lineDFS Air Cleaning System is available in the following models:
Model
Power Requirement
V
Hz
Phase
2000ILP-120-1-4M
110
60
1
2000ILP-120-1-6M
110
60
1
Model Description:
2000ILP-(Voltage)-(Phase)-(number of modules)
Height
Width
Depth
2000ILP 4 Modules
50 in
1270 mm
48in
1220 mm
14 in
356 mm
2000ILP 4 M + VOC
50 in
1270 mm
48in
1220 mm
32 in
813 mm
2000ILP 6 Modules
50 in
1270 mm
72in
1829 mm
14 in
356 mm
2000ILP 6 M + VOC
50 in
1270 mm
72in
1829 mm
32 in
813 mm
Please confirm your model number and follow the instructions for that model. The
electrical power requirements for each individual unit are on the data plate label
adjacent to the electrical connections. These requirements supersede all other
inferences to power requirements.

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System Overview
System Overview Receiving and Unpacking
COMPONENT DESCRIPTION
The 2000ILP In line DFS Air Cleaning System integrates the system components into a single, self-contained unit: V-
Bank Main Filter and the High Energy Grid are accessible from the service door on either side.
Components
Efficiency
Pressure Restriction
(inch of w.g.)
Replacement
Period*
Initial
Final
DFS V-Bank
Main Filter
99.99% Efficient
(down to .007 microns)
0.27
0.54
Every 3 years at 50%
duty cycle
High Energy Grid
*Replacement period depends on the level of pollution in the environment
RECEIVING
Equipment is prepared for shipment in accordance with the Uniform Freight Classification. It is thoroughly
inspected at the factory and barring damage in transit, should be received in good condition.
When a freight carrier signs the HealthWay bill of lading, the carrier accepts the responsibility for any subsequent
shortages or damage evident or concealed. Inspection by the carrier of damage evident or concealed must be
requested. Evident shortage or damage should be noted on the carrier’s delivery document before signature of
acceptance. Claims must be made against the carrier by the purchaser.
Filtration systems are shipped as fully assembled filter units with field installation necessary. These filter units must be
handled and moved using proper rigging techniques, avoiding concentrated stresses that will distort the parts.
STORAGE
If the unit is not to be installed promptly, store it in a dry place protected against moisture, dust, physical damage,
weather, corrosion and excessive heat.
UNPACKING AND INSPECTION
To un-crate the main unit, remove the strapping and the box top. Carefully remove the unit from the box without
damaging the fan inlet screen.
Carefully un-crate the components and identify each item according to the Component Description (on the previous
page) and the Electrical Schematics (located in the back of the manual). Inspect for damages not previously evident.
Inspect physical damage on the unit surface as well as the power cord. Contact Healthway’s Customer Service
Department if damage is found.
Phone No: 315-298-2904 • 1-800-843-3860 • Fax No: 315-298-6992 • Email: [e-mail]
Do not lift unit manually. Lift using good rigging techniques, using all four eye-bolts.

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12
Installation Procedures
POWER REQUIREMENT
The power requirements are as follows:
*Electrical disconnects may also be required - check local electrical codes
Model
Power
FLA
Maximum
Over-Current
Protection
Power Usage
V
Hz
Phase
AMPS
WATTS
2000ILP-120-1-4M
110
60
1
0.12
15A
55 W
2000ILP-120-1-6M
110
60
1
0.12
15A
85W
LOCATION DETERMINATION
The filtration system location should be carefully planned with consideration given to the ease of access to the
electrical panel and the filter access doors.
Enough room (min 30” or 76cm) must be available next to a filter access door for filter replacement.
If the filter unit is to be located on a platform or the floor it should be located 6” off the ground to facilitate access
to the filter turn down bolts, located on the filter inlet.
There should be no use or spillage of powdered products, aerosols, sprays, or mists near the inlet connection to the filter.
Do not install the filtration system in an exterior environment, unless it is specifically made for exterior installations.
Standard units are for indoor use only.

2000ILP In Line DFS Air Cleaning System
2000ILP In Line DFS Air Cleaning System
Installation Procedures Installation Procedures
STANDARD INLET / RETURN DUCT CONNECTION
A 44” x 50” (4 modules)/ 68” x 50” (6 modules) transition plenum may be connected to the unit using the instructions
below:
Align duct with 24 holes on filter inlet panel.
Secure with 24, #8 x 5/8 PHIL self-drilling screws. Do not use screws longer than ¾” as damage to the filter unit may
occur.
All ductwork must be kept clean and be properly sealed.
STANDARD SUPPLY (OUTLET) DUCT CONNECTION
A 44” x 50” (4 modules)/ 68” x 50” (6 modules) transition plenum may be connected to the unit using the instructions
below:
Align duct with 24 holes on filter inlet panel.
Secure with 24, #8 x 5/8 PHIL self-drilling screws. Do not use screws longer than ¾” as damage to the filter unit may
occur.
All ductwork must be kept clean and be properly sealed.
TO CONNECT UNIT TO POWER
Thoroughly inspect the power cord comes with the unit. Contact HW customer service if it is damaged. If the power
cord is in good working condition, plug it in an appropriate power outlet. The unit should be ready for operation once
connected to power and HVAC system blower is on.
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System Operation
TO TURN ON THE UNIT
Turn on the Main Switch on the electrical panel door
The Blue LED should come on, indicating the power is on
TO TURN OFF THE UNIT
To turn off the unit, simply turn off the Main Switch on the electrical panel door
The filter unit will not turn on without air flow
While operating the 2000ILP system with an HVAC system,
both systems must work in unison being on and off at the same
time.

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Maintenance
V- BANK MAIN FILTER REPLACEMENT
Only the Filter Access Door needs to be removed. Please do not detach the electrical panel that has LED lights unless
for electrical parts service.
Unlatch six butterfly-latches of the Filter Access Door to unlock the filter access door (fig-1). Hold the door handle,
slightly lift up the door and remove the filter access door. The door is heavy, using extreme caution when removing.
Unlock the rod to release filters. Follow the
direction label on the upright support beam (fig-2).
Simply slide the filter out of the filter
channel using the ring (fig-3). Please wear
safety gloves or use other hand
protections. The expanded metal is sharp,
using extreme caution when removing
filters. Removal of filters may need a firm
pulling efforts.
Place filter on a flat and dry surface
with the filter High Voltage Grid side
up. (fig-4)
Inspect and clean the inside of the
unit. Refer to page 21 for proper
instructions.
When replacing filters use only HealthWay certified filters. HealthWay filters are
designed for high voltage operation. Use of non-HealthWay filters canbe hazardous
to personnel and equipment voiding the warranty.
Always turn off the electrical switches and circuit breakers/disconnects
before maintenance on the unit. Wait a minimum of 30 seconds before
touching the unit or electricalbox.
Please wear safety gloves or use other hand protections. The
expanded metal is sharp, using extreme caution when removing
filters. Removal of filters may need a firm pulling efforts.
Fig 1
Fig 2
Fig 1
Fig 1
Fig-1
Fig-2
Fig-3
Fig-4
Fig-4

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Maintenance Maintenance
V- BANK MAIN FILTER REPLACEMENT
Separate the High Energy Grid from the V-Bank Main Filter by unlocking all three plastic panel clips in the center of
the V-Bank Main Filter. (fig-4)
Unscrew the grey lead from the High Energy to the filter. Remove the grid and apply it to the new filter. (fig-5)
Secure the New V-Bank Main Filter to the High Energy Grid by screwing the grey lead and locking all three plastic panel
clip in the center of the Bank Main Filter. (fig-4)
Slide the V-Bank Main Filter and High Energy Grid Assembly back into the unit (fig-3). Please wear safety gloves or use other
hand protections. The expanded metal is sharp, using extreme caution when touching filters. All filters have to be installed tightly
against each other.
Turn the rod following direction label to lock the filter. (fig-2)
Return the Filter Access Door. (fig-1)
When returning the Filter Access Door, all butterfly-latches must be locked to 100% seal the door.
CLEANING THE UNIT
Depending on contamination level, this procedure should be conducted about once a year or during each filter
change or if an electrical problem occurs.
Remove the V-Bank Main Filter and High Energy Grid Assembly
Refer to page 20 for proper instructions.
To clean the wires, use a fiber free swab, either dry or moistened with distilled or deionized water, clean along
the length of each wire, spring clip, and ceramic insulator.
Clean the inner surfaces of the High Energy Grid material using a lint cloth moistened with distilled or deionized
water.
Clean the High Energy Grid surface by vacuuming between the wires using a small vacuum attachment or by using a
lint free cloth, either dry or moistened with distilled or deionized water. Take care to avoid leaving large fibers snagged
on the wires, control grid, or other components of the High Energy Grid.
Make sure that any contaminant that falls to the bottom of the filter unit is removed.
In extreme cases, it may be necessary to remove the wires from the springs attached at each end to the power distribution
bars, thus allowing complete access to the inside of the High Energy Grid assembly for cleaning as previously
described. It is recommended that the manufacturer be contacted for detailed instructions should this step appear
necessary.
Vacuum the bottom of the filter seal plate section and of the filter unit to remove any particles dislodged during cleaning.
Reinstall the High Energy Grid, V-Bank Main Filter and Filter Access Door as previouslyinstructed.
Do not use alcohol or cleaners that may damage acrylics, plastics or aluminum.
Fig 7
Fig 7
21
20
Fig-5

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Maintenance Troubleshooting
PARTS LIST
HealthWay recommends that the following spare parts be available on-site at all times.
For additional troubleshooting assistance refer to the DFS Troubleshooting Guide on the following page or contact
HealthWay; Monday-Friday, 8am-5pm EST:
Phone No:
315-298-2904
Order all parts by contacting:
1-800-843-3860
Phone No:
315-298-2904
Fax No:
315-298-6992
1-800-843-3860
Email:
[email protected]
Fax No:
315-298-6992
Email:
[email protected]
Description
Part Number
V-Bank Main Filter
SSV3400_MainFilter
High Energy Grid
SSV3400_HEGrid
High Voltage Power Supply
2010
Differential Pressure Switch
HA-117
Multiplier
NZ-025
Diffused BLUE LED 110V
ES-118

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Troubleshooting Troubleshooting
TESTING STEPS
Testing Step 1
Make sure the air cleaning system is plugged in and the power switch on the filter access door is in the “On”
position.
Testing Step 2
The System only functions when the HVAC blower is providing air flow. Adjust the control of HVAC system so
it receives a run command.
Testing Step 3
The Blue LED on the filter access door should be lit indicating proper function of the DFS system.
Each LED light reflects the status of individual filter. Refer to page 27 for filter’s location number.
DFS TROUBLESHOOTING GUIDE
Symptom #1: Blue LED turns on initially but then turns off.
Probable Cause #1: Excessive amount of debris or possible metal or conductive debris in main filter area, High Energy
Grid and High Energy Wires.
Solution:
Step 1: Disconnect the electrical power to HVAC system.
Step 2: Unplug the air cleaning System.
Step 3: Remove the filter access door by unlatching all butterfly-latches.
Step 4: Locate the filter locks and using a 3/8 allen wrench to unlatch the filter.
Step 5: Remove the main filter from the main housing and gently lay the filter down with the high energy grid
facing up.
Step 6: Looking through the high energy grid and observe if there is any large debris lodged in the filter and high
energy grid area. If this is the case, proceed to the high energy grid removal instructions and gently,
carefully remove any debris from the high energy grid area.
Step 7: Reinstall the high energy grid, lock the filter and close the Filter Access Door.
Plug in the System and return electrical power to HVAC system. Repeat testing steps 1 –3.
If the Blue LED stays lit, the problem has been solved.
Probable Cause #2: Filter is not making contact to high voltage
Solution:
Step 1: Disconnect the electrical power to HVAC system.
Step 2: Unplug the air cleaning System.
Step 3: Remove the filter access door by unlatching all butterfly-latches.
Step 4: Locate the filter locks and using a 3/8 allen wrench to unlatch the filter.
Step 5: Check the filter top squared plastic pad, make sure it makes contact to the housing squared plastic pad.
Step 4: Lock the filter and close the Filter Access Door. Plug in the System and return electrical power to HVAC system.
Repeat testing steps 1 –3.
If the Blue LED lights and stays lit, the problem has been solved.
Symptom #2: Blue LED Never turns on.
Probable Cause #1: Filter is not making contact to high voltage
Solution:
Same as Symptom #1, Probable Cause #2.
Probable Cause #2: Blown Fuse.
Solution:
Step 1: Turn off the electrical power to HVAC system.
Step 2: Unplug the air cleaning system.
Step 3: Locate the fuse holder on the side of the electrical panel door, below the power switch
Step 4: Remove the fuse using a Phillips head or Flat tipped screwdriver.
Step 5: Replace fuse with 250V 2A and tighten fuse holder cap with Flat or Phillips head screwdriver.
Step 6: Plug in the system and return power to HVAC system. Repeat testing steps 1 –3.
If the Blue LED stays lit the problem has been solved.
Probable Cause #3: No air flow
Solution:
Pressure gauge installed inside, 2000ILP will not operate without air flow. Turn on the HVAC system, when air travel
through 2000ILP, the light will come on.
If these steps do not resolve any issues with the HealthWay System, please contact an HVAC professional for further
troubleshooting and repair as any further action requires repair or replacement of non-user serviceable parts.
Filter number:
4 Modules-View of Return Air Side 6 Modules-View of Return Air Si

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™
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©HealthWay 2019 #10056-V2