Hearth and Home Technologies PVK-80 User manual

1 Heat & Glo • PVK-80 Power Vent Instructions • 655-900 Rev. O • 12/09
PVK-80 Power Vent
- Installation Instructions -
PVK-80 POWERVENT
6. CLEARANCES BETWEEN THE VENT PIPE AND
COMBUSTIBLE MATERIALS MUST BE MAIN-
TAINED AT 3 INCH TOP, 1- NCH SIDES, AND 1
INCH BOTTOM.
7. CAUTION: Failure to install, operate, and main-
tain the power venting system in accordance with
manufacturer's instructions will result in conditions
which may produce bodily injury and/or property
damage.
INSTALLATION OF PVK-80 POWER VENT
Note: Some fireplace models may have unique venting
and/or wiring requirements when used with the PVK-80. In
those cases, PVK-80 instructions those manuals supersede
these instructions.
1. Location of venting system terminations must be made
in accordance with national, provincial, and/or local
codes. The minimum clearance requirements must be
followed on models using the PVK-80 Power Vent.
A. The exit termination of mechanical draft systems
shall not be less than 7 feet above grade when
located adjacent to public walkways and at least
10 feet from lot line or adjacent buildings.
B. A mechanical drafting venting system shall termi-
nate at least 3 feet above any forced air inlet located
within 10 feet.
C. The venting system of direct vent appliances shall
terminate at least 12 inches below, 12 inches
horizontally from, or 12 inches above any building
opening through which flue gases could enter.
D. The vent termination point shall not be installed
closer than 2 feet from an inside corner of an L-
shaped structure.
E. The vent termination should not be mounted directly
above or within 3 feet horizontally from an oil tank
vent or gas meter.
F. The bottom of the vent termination shall be located
at least 2 feet above the finished graded and 2 feet
above any combustible projection.
Note: The PVK-80 Power Vent must terminate in a
HORIZONTAL position. See Figure 1.
2. Install vent system components per planned vent
run. Route the vent pipe from the fireplace to the
Power Vent using the minimum number of elbows
possible. Refer to Tables 2 and 3 for vent specifica-
tions per size of vent pipe used.
Note: Most direct vent fireplaces can use either 4 in./ 6-5/8 in.
or 5 in. / 8 in. direct vent pipe components when using the PVK-
80 and conforming to the parameters in Tables 2 and 3.
IMPORTANT: Failure to read and follow these instruc-
tions may create a possible hazard and will void the
fireplace warranty.
THESE INSTRUCTIONS MUST REMAIN WITH THE
EQUIPMENT.
INTRODUCTION
Models PVK-80 Power Vent can be used on direct
vent gas fireplaces manufactured by Hearth & Home
Technologies.
Any gas fireplace fitted with the PVK-80 Power Vent
must utilize DSI (direct spark ignition) or IPI (intermit-
tent pilot ignition) fireplace gas controls. Fireplaces
equipped with millivolt type gas controls CANNOT use
this Power Vent.
Tables 2 and 3 list the type and size of vent pipe,
maximum number of 90° elbows, maximum total vent
pipe run, and maximum vertical drop allowed when
using this Power Vent.
The PVK-80 Power Vent operates on 120VAC, 60Hz
electrical service which is supplied at the fireplace
junction box.
INSTALLATION PRECAUTIONS
1. This device must be installed by a qualified installer
in accordance with these instructions.
2. Safety inspection of the venting system should
be performed before and after installation of this
power vent. Consult local code officials and follow
applicable installation codes.
3. DO NOT INSTALL DAMAGED EQUIPMENT OR
VENT COMPONENTS.
4. Disconnect electrical power supply before making
wiring connections.
5. VENTING OF MORE THAN ONE APPLIANCE IN
A COMMON VENT SYSTEM IS PROHIBITED.

2 Heat & Glo • PVK-80 Power Vent Instructions • 655-900 Rev. O • 12/09
PVK-80
3 in.
1 in.
Figure 1.
FIBERGLASS TAPE
FOLD EDGE INSIDE PIPE
1 IN. 3 IN.
Figure 2.
FAN EXHAUST PORT MUST BE DOWN
Figure 3.
SUPPORT BRACES
14-1/2 in. MINIMUM
21 in. MAXIMUM
3 in.
1 in.
Figure 4.
Note: Cut away
combustible
siding for proper
clearance.
Note: A wall firestop is included with the Power Vent kit. The
firestop must be used when penetrating the exterior wall. If
additional interior walls are penetrated, additional firestops
must be used. FIrestops MUST be used whenever a section
of vent pipe passes through a combustible wall.
Firestops:
Description HHT Part #
DVP (8 in. pipe) DVP-WS
SLP (6-5/8 in. pipe) DVP-WS
5. The minimum distance from the outside wall to the
end of the top shield of the PVK-80 horizontal cap is
14-1/2 inches. The maximum distance is 21 inches.
See Figure 4.
3. A vent pipe adaptor must be installed on the fireplace
vent collars if a smaller vent pipe than the fireplace
starting collars is to be used in the vent system.
Adaptors are also used to connect the last smaller
vent system component to the Power Vent cap. SEE
TABLE 1 FOR ADAPTOR DESCRIPTIONS.
4. After determining the location of the vent system
termination point (see Step 1) cut a 10 in. X 10 in.
(for 4 in./6 in. diameter pipe) or a 10 in. X 12 in. (for 5
in./8 in. diameter pipe) square hole through the wall
or roof. Apply the adhesive back fiberglass tape to
the last vent system component 1-1/4 in. from the
edge. Firmly press the tape on to the venting and
fold the extra tape inside the venting. See Figure
2. Mount and attach the power vent to the last vent
system component. The exhaust port of the PVK-
80 cap MUST be pointed down. Fasten the last
horizontal vent section to the exterior firestop with
a sheetmetal screw through the flange (5 in./8 in.
diameter pipe) or pipelock tab (5 in./8 in. diameter
pipe) and into the vent pipe. See Figure 3.

3 Heat & Glo • PVK-80 Power Vent Instructions • 655-900 Rev. O • 12/09
FIREPLACE
BASE 2”
EDGE OF JUNCTION BOX
ACCESS HOLE
7/8 IN. HOLE
4 IN.
Figure 5.
TERMINAL BLOCK
WITH EXISTING
WIRES
WIRES FROM THE POWER VENT
Figure 6.
Note: To insert a wire into the terminal block use a blunt
object such as a needle nose pliers and depress the spring
loaded pin on the top of the block and at the same time insert
the wire into the side of the terminal block. Release the pin
to secure the wire in place.
Note: The PVK-80 Power Vent includes a 6-1/2 foot
5-wire assembly wired into the vent cap fan motor.
If this wire assembly will not reach the fireplace, the
wires may need to be spliced to additional wire lengths
in a junction box installed inside the building. Follow
applicable electric codes.
2. Place the PVK-80 terminal block/wiring harness
assembly in the cavity under the fireplace next to
the valve assembly.
6. Two support braces are provided and MUST be
used to mount the PVK-80 horizontal cap to the
wall. Screw one end of each brace to the bottom
of the cap housing, using the pilot holes in the cap.
Extend each brace until it contacts the building wall
and tighten the bolt/nut in the center of each brace.
Fasten the other end of each brace to the outside
wall. See Figure 4.
WIRING THE POWER VENT
Note:Electrical wiring must be done in accordance with
national, provincial, and/or local electric codes.
Note: Some fireplace models may have unique wiring
requirements when used with the PVK-80. In those cases,
PVK-80 instructions those manuals supersede these
instructions.
CAUTION: Before performing any maintenance,
repair, or electrical wiring to the fireplace/power vent,
make sure the electrical power is first disconnected to
the fireplace/power vent.
1. A 7/8 in. diameter hole must be bored in the side of
the fireplace outer wrap in which the 5 wires from
the power vent will be routed. The hole should be
located 2 inches to the side of the junction box and
4 inches up from the base of the fireplace. See
Figure 5.
3. Route the 6 wires from the power vent through
the 7/8 inch diameter hole bored in the fireplace
wrap, using a strain relief connector to secure the
wires in place. Connect the black, white, brown
and red wires from the power vent assembly to
the terminal block. Connect the green wire to the
ground stud of the junction box.
CAUTION: Make sure the cable is NOT in the path of
the hot exhaust air. This will cause the wire insulation
to melt and the Power Vent to malfunction.
CAUTION: Carefully match the corresponding
colored wires to the appropriate position on the
terminal block. See Figure 6.

4 Heat & Glo • PVK-80 Power Vent Instructions • 655-900 Rev. O • 12/09
Figure 7.
Note: Electrical service of 120 VAC-60Hz must be supplied
to the junction box of the fireplace in order for the power vent
to operate correctly.
4. Remove any cover or plate protecting valve and
module wiring assembly or switch.
5. Unplug two brown wires on the green module and
plug into red and brown wires from wiring harness
terminal block.
Service Parts List
Description Part Number
Power Vent Cap Assembly 2026-018
Blower Power Vent 655-500
Vacuum Switch 655-522
Wire Harness Water Proof 655-531A
Power Vent Support Bottom 655-100
Power Vent Support Top 655-101
Wire Harness 2065-112
10” Wire Assembly 2065-114
Firestop 2045-006
Hardware Bag 655-900A
6. Plug one end of the black wire harness into one
of the HOT terminals on the junction box. Plug
the other female end into the back of the rocker
switch, where the brown wires were removed in
Step 6.
7. Plug the white wire from the terminal block har-
ness into one of the NEUTRAL terminals of the
junction box.
8. Plug the black wire from the terminal block har-
ness into the back of the rocker switch.
WARNING: ON/OFF switch and remote wires are
high voltage (120 VAC). Use proper wire.
9. Attach terminal block to base of fireplace using
Velcro pads provided.
10. Remove battery box unplugging red and black
wires. (Battery backup will not work with PVK-80
installed.)
11. Replace any covers or plates removed in Step B.
12. Cable tie the wires together so that no wire is in
contact with the top of the cavity under the fire-
place.
13. Reconnect electrical power supply to the junction
box.

5 Heat & Glo • PVK-80 Power Vent Instructions • 655-900 Rev. O • 12/09
CONTROL LEVER -
REMOVE SCREW
TO ADJUST
SECURE CONTROL
LEVER WITH SCREW
AFTER ADJUSTMENT
Figure 8.
INSTALLATION INSPECTION
1. Follow safety inspection procedures recommended
by national, provincial, and/or local codes.
2. Be certain all electrical connections are properly
made and secure.
3. Visually inspect the vent system and determine that
there is no flue gas spillage, blockage or restriction,
leakage, corrosion or other unsafe deficiencies.
4. Place the fireplace in operation and determine that
the burner and power vent are operating properly.
The main burner should show no signs of floating,
lifting, or flashbacks.
WARNING: If any unsafe condition is determined
when inspecting the installation and operation of the
fireplace and Power Vent, the equipment should be
shut off. Corrections MUST be made before the equip-
ment is put into continuous operation.
SETTING THE EXHAUST CONTROL
The PVK-80 has an exhaust control lever which must
be set and secured during the Installation Inspection.
The lever is located behind the electrical cable connec-
tor of the cap housing and is factory set in the closed
position. See Figure 8.
The need to adjust the exhaust control will depend
upon fireplace combustion box volume, vent run con-
figuration, and MOST IMPORTANT - burner flame
characteristics.
Leave control lever in the closed position when first op-
erating the appliance during the Installation Inspection.
• If the burner flames are short, active, and jumping
- remove the lever screw and slightly close the ex-
haust control. Check the burner flames and adjust
the lever again, as necessary, until the flames are
stable, strong, and steady.
• If the burner flames are tall, lifting, floating, and
ghost-like the exhaust control is closed too far and
MUST be opened.
When the burner flames have been optimized, secure
the exhaust control lever to the Power Vent housing
with the sheetmetal screw. DO NOT CHANGE THIS
SETTING.
OPERATING INSTRUCTIONS
After installation of the power vent, follow the operation
instructions of the fireplace.
1. Turn the fireplace ON/OFF switch to "ON".
NOTE: During periods of operation after turning the
fireplace "ON", there may be a slight delay before the
fireplace ignites. This is due to the time necessary for
the fan to reach operating speed and to remove any
gases from the combustion chamber.
2. After turning the switch to the "ON" position, if the
fireplace does not turn on, shut the switch to "OFF"
and inspect the power vent system for any debris
that may be obstructing the fan blade movement.
3. Turn the fireplace ON/OFF switch to "OFF" to turn
off the burner and the power vent.
MAINTENANCE
CAUTION: Before performing any maintenance or re-
pair to the power vent assembly, make sure electrical
power is disconnected to the fireplace.
1. Vent System: Inspect all components and con-
nections annually. Replace, seal, or tighten pipe
connections if necessary.
2. Power Vent Cap: Inspect at least annually, to clear
away any debris blocking any part of the cap.
3. Motor: The fan motor bearings are sealed and no
further lubrication is necessary.

6 Heat & Glo • PVK-80 Power Vent Instructions • 655-900 Rev. O • 12/09
END CAP
Figure 9.
REMOVE
SCREWS
SUPPORT WHEN
REMOVING
Figure 10.
REMOVE SCREWS
INNER RING
Figure 11.
METAL GUIDE PLATE
MUST BE IN POSITION
AS SHOWN
Figure 12.
REPLACEMENT PARTS
Replacement parts can be obtained from your dealer.
Repair of the Power Vent should only be done by a
qualified service person.
1. ACCESS TO THE VACUUM SWITCH, TEFLON
TUBING, AND FAN MOTOR:
A. Turn power to off. Remove end cap by removing
the four (4) sheetmetal screws. See Figure 9.
B. Unplug the two wires connected to the vacuum
switch and the two wires connected to the fan motor.
C. Loosen and remove the nut for the right angle con-
nector and carefully pull back the cable to remove
the four (4) wires from the power vent assembly.
D. With the cable loosened from the power vent as-
sembly, remove the sheetmetal screws used to
secure the power vent assembly in place. Firmly
support the assembly to prevent the unit from falling
after the sheetmetal screws have been removed.
See Figure 10.
E. Remove the sheetmetal screws from the 10-1/2 in.
diameter pipe and remove the inner ring from inside
the collar. See Figure 11.
IMPORTANT: Take special note of the orientation
of the two part assembly. The inner ring must be re-
turned to its original position for correct Power Vent
operation.
F. Remove the wire mesh that is covering the exhaust
port hole by removing the 4 sheetmetal screws.
G. Bend the metal guide plate at the exhaust port hole
out and through the hole on the 10-1/2 in. diameter
collar. See Figure 12.
NOTE: On some caps, the metal guide plate is at-
tached to the wire mesh and will slide out with the
mesh.
H. Slide the blower assembly out of the 10-1/2 in.
diameter collar for maintenance or replacement.

7 Heat & Glo • PVK-80 Power Vent Instructions • 655-900 Rev. O • 12/09
FAN
EXHAUST
PORT
EXHAUST
HOLE
Figure 13.
METAL GUIDE PLATE
Figure 14
END CAP
COLLAR
INNER RING
Figure 15.
C. Fasten the wire mesh to the 10-1/2 in. collar to
cover the exhaust port hole, using (4) sheetmetal
screws.
D. Slide the inner ring inside the cap assembly, care-
fully positioning the inner ring to its original orien-
tation. See Figure 15. Carefully align the screw
holes on the 10-1/2 in. diameter collar and the inner
ring.
NOTE: This inner ring must be returned to its correct
orientation with the 10-1/2 in. collar for proper blower
operation.
E. Secure the cap assembly to the last vent pipe sec-
tion. Position the power vent assembly with the
exhaust air directed downward to ensure proper
operation.
F. Feed the four (4) wires back through the hole on
the collar and tighten the nut on the right angle
connector. Reconnect the brown and red wire to
the vacuum switch and connect the black and white
wires to the fan motor.
CAUTION: Make sure the cable is NOT in the path of
the hot exhaust air. This can cause the wire insulation
to melt and the Power Vent to malfunction.
G. Reattach the end cap to the cap assembly with four
(4) sheetmetal screws. Position the end cap with
the louvers pointed downward (horizontal termina-
tion).
H. Reconnect the electrical power to the fireplace and
turn the fireplace ON/OFF switch "ON" to ensure
proper operation of the fireplace and power vent.
2. TO REASSEMBLE THE POWER VENT:
A. Slide the blower assembly into the 10-1/2 in. diam-
eter collar, making sure that the exhaust port on the
blower assembly lines up with the exhaust hole cut
in the 10-1/2 in. diameter collar. See Figure 13.
B. The metal exhaust guide plate will have to be bent
back inside the blower assembly. See Figure 14.

8 Heat & Glo • PVK-80 Power Vent Instructions • 655-900 Rev. O • 12/09
Table 2
Table 3
Figure 16
NOTE: Maximum total vent run= Total vertical vent run + Total horizontal vent run
MAXIMUM
VERTICAL
DROP
MAXIMUM
VERTICAL
DROP
DIRECT VENT WITH 4 in./ 6-5/8 in. DIAMETER SL-D PIPE
MAX. ELBOWS
(45° & 90°)
MAX. TOTAL VENT
RUN (FT.)
MAX. VERT.
DROP (FT.)
6 90’ 12’
DIRECT VENT WITH 5 in. / 8 in. DIAMETER DVP PIPE
MAX. ELBOWS
(45° & 90°)
MAX. TOTAL VENT
RUN (FT.)
MAX. VERT.
DROP (FT.)
10 90’ 12’
ADAPTOR KITS
PART NUMBER PART DESCRIPTION
SL-2DVP Adapts from 4 in./ 6-5/8 in. SL D-series starting collars to 5 in./ 8 in. DVP vent pipe.
DVP-2SL Adapts from 5 in./ 8 in. DVP-series starting collars to 4 in./ 6-5/8 SL D-series vent pipe.
Table 1
Note: Some fireplace models may have unique wiring requirements when
used with the PVK-80. In those cases, PVK-80 instructions those manuals
supersede these instructions.

9 Heat & Glo • PVK-80 Power Vent Instructions • 655-900 Rev. O • 12/09
IGNITION MODULE
3 VAC
TRANSFORMER
3 VAC
GRN
ORG
INTERMITTENT
PILOT
IGNITOR
ORG
WHT
VALVE
PIGGYBACK
ON/OFF SWITCH
WHITE WIRE
CAN BE
PLUGGED
INTO ANY
OF #1-#5
LOCATIONS
ON THE
NEUTRAL SIDE
BLACK WIRE CAN BE
PLUGGED INTO ANY OF
#1 - #5 LOCATIONS
ON THE HOT SIDE
BRN
BRN
PLUG IN
GROUND TO
FIREPLACE
CHASSIS
I
S
Figure 17. IPI Wiring Diagram For Fireplace (System 4)
BLACK WIRE CAN BE
PLUGGED INTO ANY OF
#1 - #5 LOCATIONS
ON THE HOT SIDE
WHITE WIRE CAN BE
PLUGGED INTO ANY OF
#1 - #5 LOCATIONS
ON THE NEUTRAL SIDE
PLUG IN
BLACK
WHITE
BLACK
TERMINAL BLOCK
BLK
WHT
BRN
RED
120 V MOTOR
VACUUM SWITCH
BLK
WHT
BRN
RED
TO REMOTE, OR WALL SWITCH
(This connection is 120 VAC, use
appropriate wire and switches).
VALVE
GREEN
ORANGE WHT
ORG
GROUND TO
FIREPLACE CHASSIS
INTERMITTENT PILOT IGNITOR
IGNITION MODULE
3 VAC
BRN
BRN
TRANSFORMER
3 VAC
PIGGYBACK
SWITCH
Figure 18. IPI Wiring Diagram With Pvk-80 Installed (System 4)
Note: Remove battery pack from
the unit. Battery backup will not
work with the PVK-80.
Note: Some fireplace models may
have unique wiring requirements
when used with the PVK-80. In
those cases, PVK-80 instructions
those manuals supersede these
instructions.
Note: Some fireplace models may
have unique wiring requirements
when used with the PVK-80. In
those cases, PVK-80 instructions
those manuals supersede these
instructions.

10 Heat & Glo • PVK-80 Power Vent Instructions • 655-900 Rev. O • 12/09
ORG
WHT
GROUND
ORG
GRN
RED
YEL/WHT
GRN
RED
BLK
GRN
BLK
ORG
BRN
BRN NOT
CONNECTED
BATTERY
PACK
IPI MODULE
NOT
USED
INTERMITTENT
PILOT
DEXEN IPI VALVE
CONTROL MODULE
JUNCTION BOX (110V)
WALL SWITCH
BACK VIEW
TO
GROUND
CLIP
BROWN wire on cable assembly from
WSK300-HNG to module is cut in half. One
end of brown wire connects to one lead from
vacuum switch, the other brown wire connects
to the other lead wire from the vacuum switch.
6000GLX-IPI / Cerona 36 & 42: Power Vent must be
wired to an external 120VAC wall switch (See Detail A).
This switch must be manually turned "ON" and "OFF"
whenever the fireplace is operated with the WSK-300
wall panel.
By turning the Power Vent "ON" the suction created by
the Power Vent closes the vacuum switch which completes
the circuit on the cable assembly (BRN Wire) enabling
the ignition sequence of the WSK300-HNG to operate
the fireplace.
A1 A2 A3 HI/LOW
JUNCTION BOX (110V)
MINIMUM 14-3 AWG
WITH GROUND
RED
RED BLACK WHITE GREEN
RED
BLACK
WHITE
GREEN
BLACK
WHITE
GREEN
RED
POWER
SUPPLY WIRES
SWITCH BOX
SWITCH
Vacuum Switch is located inside the
PVK Termination Cap
Vacuum Switch
PVK Termination Cap
Detail A
See Detail A for J-Box/
Wall Switch Wiring
Detail B
See Detail B
BROWN
PVK-80 plugs into
“FAN” outlet on
junction box.
Figure 18. Wiring Diagram For WSK-300HNG

11 Heat & Glo • PVK-80 Power Vent Instructions • 655-900 Rev. O • 12/09
(ORANGE)
(GREEN)
GROUND
BLACK
IPI
VALVE
FLAME
SOLENOID
(BLACK)
(WHITE)
(GROUND)
TO HEAT ZONE
FAN
CONNECTION
(BLACK)
(BLACK)
AC
PLUG
FLAME HIGH/LOW
FLAME ON
(RED)
(RED)
(ORANGE)
(ORANGE)
GROUND PIGTAIL
GREEN
JUNCTION BOX
(YELLOW)
(YELLOW)
FACTORY
CONNECTED
TOGETHER
FAN THEMOSTAT
AUX
CONNECTION
(BLACK)
PLUG-ADP
IPI
MODULE
IPI PILOT
3V DC (BLACK)
(RED)
(BROWN)
(BROWN)
RED
GREEN
YELLOW (H&G)
WHITE (HTL)
REAR VIEW
FRONT VIEW
FIREBOX
BACK
LIGHT 1
BACK
LIGHT 2
R
Y
G
GYR
PVK-80 POWERVENT
(BLACK)
(BROWN)
(RED)
(WHITE)
(WHITE)
(BLACK)
(BROWN)
(RED)
(BROWN)
(BROWN)
(RED)
(BLACK)
(GREEN)
NOTE 1: BROWN AND RED WIRES FROM
PVK-80 ARE FOR THE VACUUM SWITCH
NOTE 2: BLACK, WHITE AND GREEN WIRES
RUN PVK-80 MOTOR.
NOTE 3: GREEN WIRE FROM PVK-80 SHOULD
TIE INTO GROUND A THE JUNCTION BOX
WHERE 110V SERVICE IS REQUIRED.
Figure 19. IPI Wiring Diagram For WSK-MLT