Heat & Glo 6000PLUS User manual

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05 1
• Do not store or use gasoline or other flamma-
ble vapors and liquids in the vicinity of this or
any other appliance.
• What to do if you smell gas
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
- If you cannot reach your gas supplier, call
the fire department.
• Installation and service must be performed by
a qualified installer, service agency, or the gas
supplier.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing proper-
ty damage, personal injury, or death.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fixed glass panel. Do
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
WARNING
• Keep children away.
• CAREFULLY SUPERVISE children in same room as
appliance.
• Alert children and adults to hazards of high
temperatures.
• Do NOT operate with protective barriers open or
removed.
• Keep clothing, furniture, draperies and other
combustibles away.
Glass and other surfaces are hot during
operation and cool down.
This appliance may be installed as an OEM installation in
manufactured home (USA only) or mobile home and must
be installed in accordance with the manufacturer’s instruc-
tions and the manufactured home construction and safety
standard, Title 24 CFR, Part 3280 or Standard for Installa-
tion in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indi-
cated on the rating plate.
Installation and service of this appliance should be
performed by qualified personnel. Hearth & Home
Technologies suggests NFI certified or factory-trained
professionals, or technicians supervised
by an NFI certified professional.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber
or gas fitter;
• a CO detector shall be installed in the room where the
appliance is installed.
DO NOT DISCARD THIS MANUAL
CAUTION
Important operating and
maintenance instruc-
tions included.
Read, understand and follow
these instructions for safe
installation and operation.
Leave this manual with
party responsible for
use and operation.
•••
Model:
6000PLUS
Owner’s Manual
Installation and Operation
THE 6000PLUS IS DESIGNED TO BE
USED WITH THE HRV200PLUS ONLY!
THE 6000PLUS WILL NOT VENT CORRECTLY UN-
LESS IT’S CONNECTED TO THE HRV200PLUS.
REFER TO THE HRV200 PLUS INSTALLATION
MANUAL FOR ADDITIONAL INSTALLATION
AND VENTING INSTRUCTIONS.
WARNING
DO NODO NO
DO NODO NO
DO NOTT
TT
T
DISCARDDISCARD
DISCARDDISCARD
DISCARD

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
2
These units MUST use the vent systems
described in the HRV200PLUS Installation
Manual. NO OTHER vent systems or components
MAY BE USED.
INSPECT the external vent cap on a regular basis to
make sure that no debris is interfering with the air
flow.
The glass door assembly MUST be in place and
sealed, and the trim door assembly MUST be in
place on the fireplace before the unit can be placed
into safe operation.
DO NOT OPERATE this appliance with the glass
door removed, cracked, or broken. Replacement of
the glass door should be performed by a licensed
or qualified service person. DO NOT strike or slam
the glass door.
The glass door assembly SHALL ONLY be
replaced as a complete unit, as supplied by the gas
fireplace manufacturer. NO SUBSTITUTE material
may be used.
DO NOT USE abrasive cleaners on the glass door
assembly. DO NOT ATTEMPT to clean the glass
door when it is hot.
Turn off the gas before servicing this appliance. It is
recommended that a qualified service technician
perform an appliance check-up at the beginning of
each heating season.
Any safety screen or guard removed for servicing
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
household objects within 36 inches of the fireplace
front.
READ and UNDERSTAND all instructions carefully
before starting the installation. FAILURE TO
FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
DO NOT USE this appliance if any part has been
under water. Immediately CALL a qualified service
technician to inspect the unit and to replace any part
of the control system and any gas control which has
been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be PERFORMED by a
qualified service person. The appliance and venting
system should be INSPECTED before initial use
and at least annually by a professional service
person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding
material, etc. It is IMPERATIVE that the unit’s
control compartment, burners, and circulating air
passageways BE KEPT CLEAN to provide for
adequate combustion and ventilation air.
Always KEEP the appliance clear and free from
combustible materials, gasoline, and other
flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
ventilation air. Keep the front of the appliance
CLEAR of all obstacles and materials for servicing
and proper operations.
Due to the high temperature, the appliance should
be LOCATED out of traffic areas and away from
furniture and draperies. Clothing or flammable
material SHOULD NOT BE PLACED on or near the
appliance.
Children and adults should be ALERTED to the
hazards of high surface temperature and should
STAY AWAY to avoid burns or clothing ignition.
Young children should be CAREFULLY SUPERVISED
when they are in the same room as the appliance.
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SAFETY AND WARNING INFORMATION
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Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05 3
TABLE OF CONTENTS
Safety and Warning Information. ............................................... 2
Service Parts Lists. .................................................................... 4
Section 1: Approvals and Codes. .............................................. 7
Appliance Certification ................................................................... 7
Installation Codes .......................................................................... 7
High Altitude Installations ............................................................... 7
Section 2: Getting Started ......................................................... 8
Introducing the Heat & Glo Gas Fireplaces ................................... 8
Pre-installation Preparation ........................................................... 8
Section 3: Installing the Fireplace. ......................................... 10
Constructing the Fireplace Chase .............................................. 10
Step 1 Locating the Fireplace ................................................. 10
Step 2 Framing the Fireplace................................................... 11
Step 3 Installing the Vent System ............................................. 11
Step 4 Securing the Fireplace.................................................. 11
Step 5 The Gas Control Systems ............................................ 11
Step 6 The Gas Supply Line ................................................... 12
Step 7 Gas Pressure Requirements ........................................ 12
Step 8 Wiring the Fireplace .................................................... 13
Step 9 Sequence of Operation................................................ 15
Step 10 Finishing ...................................................................... 16
Step 11 Installing Trim, Logs, and Ember Material.................... 16
Installing the Trim ......................................................... 16
Positioning the Logs .................................................... 16
Shutter Settings ........................................................... 16
Placing the Ember Material .......................................... 16
Glass Specifications ..................................................... 17
Step 12 Before Lighting the Fireplace ....................................... 17
Step 13 Lighting the Fireplace .................................................. 18
After the Installation ..................................................................... 18
Section 4: Maintaining and Servicing Your Fireplace. ........ 19
Section 5: IPI Troubleshooting Guide. .................................. 20
Î = Contains updated information.
Î
Î

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05 7
Appliance Certification
The Heat & Glo fireplace models discussed in this Installers
Guide have been tested to certification standards and listed
by the applicable laboratories.
Certification
MODEL: 6000PLUS
LABORATORY: Underwriters Laboratories
TYPE: Vented Gas Fireplace
STANDARD: U.S. - Z21.50-2000 and Z21.47-1998
Canada - CSA2.22-2000 and CGA2.3-M98
Installation Codes
The fireplace installation must conform to local codes. Before
installing the fireplace, consult the local building code
agency to ensure that you are in compliance with all
applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must
conform to the National Fuel Gas Code ANSI Z223.1 (in
the United States) or the CAN/CGA-B149 Installation Codes
(in Canada). The appliance must be electrically grounded
in accordance with local codes or, in the absence of local
codes with the National Electric Code ANSI/NFPA No. 70
(in the United States), or to the CSA C22.1 Canadian Electric
Code (in Canada).
These models (natural gas and propane) can be installed in
a bedroom (in the United States) which has a total volume
of unconfined space appropriate to the particular installation.
1Approvals and Codes
Refer to the National Fuel Gas Code ANSI Z223.1/NFPA54
(current edition). The Uniform Mechanical Code - (current
edition), and local Building Officials for the options allowed
in obtaining an effective bedroom volume of unconfined
space.
These models (natural gas and propane) can be installed in
a bedroom (in Canada) if a thermostat (Model WH-STAT) is
installed with the unit. Consult local code authorities.
Detailed installation instructions for Model WH-STAT are
included with the kit.
High Altitude Installations
U.L. Listed gas fireplaces are tested and approved for
elevations from 0 to 2,000 feet in the U.S.A. and from 0 to
4,500 feet in Canada.
When installing this fireplace at an elevation above 2,000
feet (in the United States), it may be necessary to decrease
the input rating by changing the existing burner orifice to a
smaller size. Input should be reduced four percent (4%) for
each 1,000 feet above sea level, unless the heating value of
the gas has been reduced, in which case this general rule
will not apply. To identify the proper orifice size, check with
the local gas utility.
When installing this fireplace at an elevation between 2,000
and 4,500 feet (in Canada), the input rating must be reduced
by ten percent (10%).
When installing this fireplace at an elevation above 4,500
feet (in Canada), check with local authorities.
Consult your local gas utility for assistance in determining
the proper orifice for your location.
Heat & Glo Quality Systems
registered by SGS ICS

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
8
2Getting Started
The vent system components and trim doors are shipped
in separate packages. Gas logs are shipped in the unit.
Log installation instructions are provided in the manual bag
assembly shipped with the unit.
Read all of the instructions before starting the
installation. Follow these instructions carefully during
the installation to ensure maximum safety and benefit.
Failure to follow these instructions will void the
owner’s warranty and may present a fire hazard.
The Heat & Glo Warranty will be voided by, and Heat & Glo
disclaims any responsibility for, the following actions:
• Installation of any damaged fireplace or vent system
component.
• Modification of the fireplace or vent system.
• Installation other than as instructed by Heat & Glo.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manu-
factured and approved by Heat & Glo, not withstanding
any independent testing laboratory or other party approval
of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE
HAZARD.
When planning a fireplace installation, it’s necessary to
determine:
•Where the unit is to be installed.
•The vent system configuration to be used.
•Gas supply piping.
•Electrical wiring.
•Framing and finishing details.
•Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fireplace is to be installed on carpeting or tile, or on
any combustible material other than wood flooring, the
fireplace should be installed on a metal or wood panel that
extends the full width and depth of the fireplace.
WARNING: THE 6000PLUS IS DESIGNED TO BE
USED WITH THE HRV200PLUS ONLY! THE
6000PLUS WILL NOT VENT CORRECTLY UNLESS
IT IS CONNECTED TO THE HRV200PLUS. REFER
TO THE HRV200PLUS INSTALLATION MANUAL FOR
ADDITIONAL INSTALLATION AND VENTING IN-
STRUCTIONS.
!
The information contained in this Installers Guide, unless
noted otherwise, applies to all models and gas control
systems. Gas fireplace diagrams, including the dimensions,
are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe
when installed in accordance with this Installers Guide.
Report to your dealer any parts damaged in shipment,
particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
Introducing the Heat & Glo Gas Fireplaces

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05 9
Figure 1. Diagram of the 6000PLUS
GAS ACCESS
GAS
CONTROLS
RATI NG PL ATE S
& LABELS
VENT COLLARS
HOOD
STANDOFFS
ACCESS
ELECTRICAL
OUTSIDE
AIR
GAS LINE
ACCESS
6-7/8
(174mm)
2-1/8
(55mm)
38
(965mm)
36-1/8
(916mm)
41
(1043mm)
34-5/8
(879mm)
ELECTRICAL
ACCESS
3-1/2
(90mm)
6-1/2
(165mm)
6” B-VENT (152mm)
9-3/8
(238mm)
21-1/2
(548mm)
28-1/2 (724mm)

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
10
3Installing the Fireplace
Step 1. Locating the Fireplace
The diagram shows space and clearance requirements for
locating a fireplace within a room.
ABCD E
42” 22” 36” 51” 72”
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front ........................ 36 .................... 914
Floor ................................... 0 ....................... 0
Rear ...................................1/2 ..................... 13
Sides .................................1/2 ..................... 13
Top ................................... 3 1/2 ................... 89
Ceiling* .............................. 31 .................... 787
Figure 2. Fireplace Dimensions, Locations,
and Space Requirements
* The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 13).
Clearance Requirements
The top, back, and sides of the fireplace are defined by
stand-offs. The minimum clearance to a perpendicular wall
extending past the face of the fireplace is one inch (25
mm). The back of the fireplace may be recessed 21 1/2
inches (546 mm) into combustible construction.
The minimum clearance from the top face of the fireplace to
combustible finishing materials such as drywall, is one inch
(25mm).
Constructing the Chase
A chase is a vertical box-like structure built to enclose the
gas fireplace and/or its vent system. Vertical vents that run
on the outside of a building may be, but are not required to
be, installed inside a chase.
CAUTION: TREATMENT OF FIRESTOP SPACERS AND
CONSTRUCTION OF THE CHASE MAY VARY WITH THE
TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT
SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL
BUILDING CODES. THEREFORE, YOUR LOCAL BUILD-
ING CODES MUST BE CHECKED TO DETERMINE THE
REQUIREMENTS FOR THESE STEPS.
Factory-built fireplace chases should be constructed in the
manner of all outside walls of the home to prevent cold air
drafting problems. The chase should not break the outside
building envelope in any manner.
This means that the walls, ceiling, base plate and cantilever
floor of the chase should be insulated. Vapor and air infiltra-
tion barriers should be installed in the chase as per regional
codes for the rest of the home. Additionally, in regions where
cold air infiltration may be an issue, the inside surfaces
may be sheetrocked and taped for maximum air tightness.
To further prevent drafts, the firestops should be caulked
with high temperature caulk to seal gaps. Gas line holes
and other openings should be caulked with high temp caulk
or stuffed with unfaced insulation. If the appliance is being
installed on a cement slab, a layer of plywood may be placed
underneath to prevent conducting cold up into the room.
THE CHASE SHOULD BE CONSTRUCTED SO THAT ALL
CLEARANCES TO THE FIREPLACE ARE MAINTAINED
AS SPECIFIED WITHIN THIS INSTALLERS GUIDE.
The distance from the unit to combustible construc-
tion is to be measured from the unit outer wrap sur-
face to the combustible construction, NOT from the
screw heads that secure the unit together.

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05 11
Step 4. Positioning, Leveling, and
Securing the Fireplace
To properly position, level, and secure the fireplace:
• Place the fireplace into position (see Figure 4).
• Level the fireplace from side to side and from front to
back.
• Shim the fireplace with non-combustible material, such
as sheet metal, as necessary.
• Secure the fireplace to the framing by nailing or screwing.
!
!
Figure 4. Proper Positioning, Leveling,
and Securing of a Fireplace
Step 5. The Gas Control System
WARNING: THIS UNIT IS NOT FOR USE WITH
SOLID FUEL.
The gas control system used with this model is the Intellifire.
Intellifire System
The Intellifire system includes a 3V control valve, electronic
module, and intermittent pilot.
WARNING: CONTINUOUS 110-120 VAC SER-
VICE MUST BE WIRED TO THE FIREPLACE
JUNCTION BOX.
WARNING:
To ensure proper clearances
the front framing header
must be installed on its
narrow edge and to the
front of the frame.
!
Step 3. Installing the Vent System
A. 42” B. 38 1/2” C. 22”
Figure 3. Framing Dimensions
Framing should be constructed of 2 X 4 lumber or heavier.
WARNING:
To ensure proper clearances
the front framing header
must be installed on its
narrow edge and to the front
of the frame.
Step 2. Framing the Fireplace
Fireplace framing can be built before or after the fireplace is
set in place. Framing should be positioned to accommo-
date wall coverings and fireplace facing material. The dia-
gram below shows framing reference dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND
VERIFY FRAMING METHODS AND WALL COVERING
DETAILS BEFORE FRAMING.
WARNING: REFER TO THE HRV200PLUS
INSTALLATION MANUAL FOR PROPER
VENTING CONFIGURATIONS FOR THE
6000PLUS GAS APPLIANCE.

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
12
Figure 6. Gas Supply Line
• Insert insulation from the outside of the fireplace and
pack the insulation tightly to totally seal between the
pipe and the outer casing.
• At the gas line access hole the gap between the supply
piping and gas access hole can be plugged with non-
combustible insulation to prevent cold air infiltration.
Step 6. The Gas Supply Line
NOTE: Have the gas supply line installed in accordance
with local building codes by a qualified installer
approved and/or licensed as required by the locality.
(In the Commonwealth of Massachusetts installation must
be performed by a licensed plumber).
NOTE: Before the first firing of the fireplace, the gas
supply line should be purged of any trapped air.
NOTE: Consult local building codes to properly size
the gas supply line leading to the 1/2 inch
(13 mm) hook-up at the unit.
This gas fireplace is designed to accept a 1/2 inch
(13 mm) gas supply line. To install the gas supply line:
• A listed (and Commonwealth of Massachusetts approved)
1/2 inch (13mm) tee-handle manual shut-off valve and a
listed flexible gas connector are connected to the 1/2
inch (13mm) inlet of the control valve. NOTE: If substitut-
ing for these components, please consult local codes for
compliance.
• Locate the gas line access hole in the outer casing of
the fireplace.
• The gas line may be run from either side of the fireplace
provided the hole in the outer wrap does not exceed 2” in
diameter and it does not penetrate the actual firebox.
• Open the fireplace lower grille, insert the gas supply line
through the gas line hole, and connect it to the shut-off valve.
• When attaching the pipe, support the control so that the
lines are not bent or torn.
• After the gas line installation is complete, all connec-
tions must be tightened and checked for leaks with a
commercially available, non-corrosive leak check solu-
tion. Be sure to rinse off all leak check solution following
testing.
!
Step 7. Gas Pressure Requirements
Pressure requirements for Heat & Glo gas fireplaces
are shown in the table below.
Pressure Natural Gas Propane
Minimum 5.0 inches 11.0 inches
Inlet Pressure w.c. w.c.
Maximum Inlet 14.0 inches 14.0 inches
Gas Pressure w.c. w.c.
Manifold 3.5 inches 10.0 inches
Pressure w.c. w.c.
A one-eighth (1/8) inch (3 mm) N.P.T. plugged tapping is
provided on the inlet and outlet side of the gas control for a
test gauge connection to measure the manifold pressure.
The fireplace and its individual shut-off valve must be
disconnected from the gas supply piping system during
any pressure testing of the system at test pressures in
excess of one-half (1/2) psig (3.5 kPa).
The fireplace must be isolated from the gas supply piping
system by closing its individual shut-off valve during any
pressure testing of the gas supply piping system at test
pressures equal to or less than one-half (1/2) psig (3.5 kPa).
USE A WRENCH ON
SHUT-OFF VALVE WHEN
TIGHTENING GAS LINE
GAS VALVE
FLEX
CONNECTOR
MANUAL
SHUT-OFF VALVE
Figure 5. Gas Control System
IPI IGNITION
VENT
COLLARS
GLASS
ASSEMBLY
GAS LINE
ACCESS
GAS
CONTROLS
TOP
STANDOFFS
FLAME
SENSOR
ROD
WARNING: DO NOT USE AN OPEN FLAME
TO CHECK FOR GAS LEAKS.

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05 13
Step 8. Wiring the Fireplace
NOTE: Electrical wiring must be installed by a licensed
electrician.
CAUTION: DISCONNECT REMOTE CONTROLS IF AB-
SENT FOR EXTENDED TIME PERIODS TO PREVENT
ACCIDENTAL FIREPLACE OPERATION.
Wall Switch
Position the wall switch in the desired position on the wall.
An assembly of 18 ft of 20 AWG is provided with the fire-
place to connect the wall switch to the appliance. Instead of
the supplied assembly, wire with a length of 25 ft or less and
a gauge of 20 AWG through 14 AWG is acceptable. The
wire needs a jacket with a temperature rating of 140oF (60oC)
or higher. At the appliance connect the wire to the ON/OFF
switch pigtails.
!
Figure 7. Fan Wiring Diagram
WARNING: DO NOT CONNECT 110-120 VAC
TO THE WALL SWITCH OR THE CONTROL
VALVE WILL BE DESTROYED.
CAUTION: LABEL ALL WIRES PRIOR TO DISCON-
NECTION WHEN SERVICING CONTROLS. WIRING
ERRORS CAN CAUSE IMPROPER AND DANGEROUS
OPERATION. VERIFY PROPER OPERATION AFTER
SERVICING.
NOTE: IF ANY OF THE ORIGINAL WIRE
AS SUPPLIED WITH THE APPLIANCE
MUST BE REPLACED, IT MUST BE
REPLACED WITH TYPE 105 C RATED WIRE.
O
JUNCTION BOX
VARIABLE SPEED CONTROL
TEMPERATURE
SENSOR SWITCH
WHT
GRN
BLK
BLK
110-120 VAC
BLOWER
BLOWER RECEPTACLE
BLK
BLK
BLK
BLK
WHT
GROUND
WHT
BLK
BLK
BLK
BLOWER SENSOR
SWITCH
“FAN”
RECEPTACLE SPEED
CONTROL

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
14
For Intermittent Pilot Ignition (IPI) Wiring
3 Volt Transformer
This appliance comes with a 3 volt transformer. The trans-
former plugs into the junction box, and the two leads plug
into the green control module (see Figure 8).
Appliance Requirements
This appliance requires that 110-120 VAC be wired to the
junction box included in the manual bag assembly. Maintain
correct polarity when wiring the junction box.
Figure 8. Intellifire Wiring Diagram
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNEC-
TION WHEN SERVICING CONTROLS. WIRING ERRORS
CAN CAUSE IMPROPER AND DANGEROUS OPERA-
TION. VERIFY PROPER OPERATION AFTER SERVICING.
NEUTRAL
GROUND REMOTE
CONTROL HOT
LOW VOLTAGE
SEE NOTE 1
ON/OFF
WALL SWITCH
VA LV E
TRANSFORMER
OUTLET
PLUG-IN
3V TRANSFORMER
FLAME SPARKER /
SENSOR
IGNITION
MODULE
(3V)
TO “R2” ON
HRV200 PLUS
BOARD
TO “R1” ON
HRV200 PLUS
BOARD
VALVE
TO “12V” ON
HRV200 PLUS BOARD
TO “H1” ON
HRV200 PLUS BOARD
ORANGE BLUE
TEMP SENSOR
BROWN
BROWN
PLUG-IN
TRANSFORMER
3 VAC
FAN
REM/AUX
TRANS
HOT
NEUTRAL
5 4 3 2 1
5 4 3 2 1
WHITE
(SENSOR)
ORANGE
(IGNITOR)
GROUND TO
FIREPLACE
CHASSIS
I
S
IGNITOR MODULE 3 VAC INTERMITTENT PILOT IGNITOR
ORANGE
GREEN
Optional Accessories
Optional fan and remote control kits require that 110-120
VAC be wired to the fireplace junction box.
Î

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05 15
Step 9. Sequence of Operation
The 6000PLUS must be installed with an HRV200PLUS.
The appliance and ventilator operate as a system. The
HRV200PLUS controls many of the operational sequences
for the system, and the 6000PLUS gas appliance maintains
safety control for the combustion process. The sequence of
operation for the system is as follows:
1. Appliance Mode
a. The user creates a demand for system operation
using remote control, wall switch or thermostat.
b. A 12V DC signal is sent from the HI terminal on
the appliance circuit board to the HRV200PLUS.
c. The HRV200PLUS does the following:
1. Turns blowers on to high speed.
2. Positions HRV200PLUS dampers (if installed) for
appliance operation.
3. Presents a 15-second delay (pre-purge) before burn-
ers are lit.
4. Sends a 12 DV signal to the gas appliance burner
(by energizing relay K2 on the circuit board) and
closing the contacts between the R1 and R2 termi-
nals to initiate the ignition sequence.
d. The 6000PLUS does the following:
1. The 6000PLUS awaits the signal from the
HRV200PLUS to light the burners.
2. When the contact between R1 and R2 closes in
the HRV200PLUS, the intermittent pilot ignition (IPI)
system activates and lights the burners.
3. When the user demand for appliance operation is
removed. The HRV200PLUS de-energizes C2 and
R1 terminals, terminating burner operation.
4. There is a 20-second delay (post-purge) on the HRV
high fan and a 5-minute delay on the HRV low fan.
e. The HRV200PLUS shuts off.
2. HRV200PLUS Defrost Mode
!
a. The HRV200PLUS demands gas appliance opera-
tion for defrost. This occurs when the following
conditions exist:
1. The appliance is not in use.
2. The outdoor temperature falls below 25o F.
3. The DEFC1 jumper is not installed on the
HRV200PLUS circuit board.
b. The HRV200PLUS does the following:
1. Turns blowers on to high speed.
2. Positions HRV200PLUS dampers (if installed) for
appliance operations.
3. Presents a 15-second delay (pre-purge) before burn-
ers are lit.
4. Closes the contacts between the R1 and R2 termi-
nals to initiate the ignition sequence (by energiz-
ing relay K1 on the circuit board).
c. The 6000PLUS does the following:
1. The 6000PLUS awaits the signal from the
HRV200PLUS to light the burners.
2. When the contact between R1 and R2 closes in
the HRV200PLUS, the intermittent pilot ignition (IPI)
system activates and lights the burners.
3. When the user demand for appliance operation is
removed. The HRV200PLUS de-energizes C2 and
R1 terminals, terminating burner operation.
4. There is a 20-second delay (post-purge) on the HRV
high fan and a 5-minute delay on the HRV low fan.
d. The HRV200PLUS shuts off.
WARNING: THE APPLIANCE MAY OPERATE TO
DEFROST THE HRV200PLUS AT ANY TIME.
NOTE: The HRV200PLUS can use indoor air instead of the
gas appliance for defrost if the optional defrost kit (part#
HRV99DEFKIT) is installed.

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
16
Step 10. Finishing
Figure 9 shows the minimum vertical and corresponding
maximum horizontal dimensions of fireplace mantels or other
combustible projections above the top front edge of the
fireplace. See Figures 2 and 3 for other fireplace clearances.
Only non-combustible materials may be used to cover the
black fireplace front.
WARNING: WHEN FINISHING THE FIREPLACE,
NEVER OBSTRUCT OR MODIFY THE AIR IN-
LET/OUTLET GRILLES IN ANY MANNER.
!
Figure 9.
Minimum Vertical and Maximum Horizontal
Dimensions of Combustibles above Fireplace
CAUTION: IF JOINTS BETWEEN THE FINISHED WALLS
AND THE FIREPLACE SURROUND (TOP AND SIDES)
ARE SEALED, A 300° F. MINIMUM SEALANT MATE-
RIAL MUST BE USED. THESE JOINTS ARE NOT RE-
QUIRED TO BE SEALED. ONLY NON-COMBUSTIBLE
MATERIAL (USING 300° F. MINIMUM ADHESIVE, IF
NEEDED) CAN BE APPLIED AS FACING TO THE FIRE-
PLACE SURROUND. SEE THE DIAGRAM BELOW.
Hearth Extensions
A hearth extension may be desirable for aesthetic reasons.
However, ANSI or CAN/CGA testing standards do not require
hearth extensions for gas fireplace appliances.
Figure 10. Sealant Material
Installing the Trim
Combustible materials may be brought up to the specified
clearances on the side and top front edges of the fireplace,
but MUST NEVER overlap onto the front face. The joints
between the finished wall and the fireplace top and sides
can only be sealed with a 300° F (149° C) minimum sealant.
WARNING: WHEN FINISHING THE FIREPLACE,
NEVER OBSTRUCT OR MODIFY THE AIR INLET/
OUTLET GRILLES IN ANY MANNER.
Install optional marble and brass trim surround kits as
desired. Marble, brass, brick, tile, or other non-combustible
materials can be used to cover up the gap between the
sheet rock and the fireplace.
Do not obstruct or modify the air inlet/outlet grilles. When
overlapping on both sides, leave enough space so that the
bottom grille can be lowered and the trim door removed.
Positioning the Logs
If the gas logs have been factory installed they should not
need to be positioned. If the logs have been packaged
separately, refer to the instructions that accompany the
logs. Save the log instructions with this manual.
If sooting occurs, the logs might need to be repositioned
slightly to avoid excessive flame impingement.
!
Step 11. Installing Trim, Logs
and Ember Material
Placing the Ember Material
Ember material is shipped with this gas fireplace. To place
the ember material:
• Pull the four glass latches out of the tabs on the glass
frame. Remove glass door from the unit (see Figure 11).
• Embers CANNOT be placed directly over ports. Care
should be taken not to cover the lighting trail of ports
(from back to front).
• When placing Glowing embers onto the burner care
should be taken so that the ports are not covered. Place
the embers along side the port trail, but not on or in be-
tween the ports. Failure to follow this procedure will likely
cause lighting and sooting problems (see Figure 12).
• Place Mystic embers on areas of base refractory away
from port holes. Use this material to give your fireplace a
realistic ash bed.
• Save the remaining ember materials for use during fire-
place servicing.
• Replace the glass door and a front trim door on the unit.
• Pull out and latch the glass clips into the tabs on the
glass frame.
12”
12"
TOP FRONT EDGE
OF FIREPLACE
31”
CEILING
Note: There are 3 metal tabs holding the non-combustible
board in place for shipping. These tabs are to be cut off or
bent back before finishing around the fireplace front.
___________________________________________
Shutter Settings
NG LP
Burner 1/8” 1/4”
NON-COMBUSTIBLE ZONE
MATERIAL SUPPLIED WITH UNIT
1 1/2”
0”
0” 0”
FINISH WALL MATERIA
L
MAY BE COMBUSTIBLE
- TOP AND SIDES
HIGH TEMPERATURE
(300O F / 149O C MIN.)
SEAL JOINT

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05 17
Glass Specifications: 24 1/2 X 35 1/2 TEMPERED
Figure 12. Placement of the Ember Material
Figure 11. Glass Assembly
Step 12. Before Lighting the Fireplace
Before lighting the fireplace, be sure to do the following:
Remove all paperwork from underneath the fireplace.
Review safety warnings and cautions
• Read the Safety and Warning Information section at
the beginning of this Installers Guide.
Double-check for gas leaks
• Before lighting the fireplace, double-check the unit for
possible gas leaks.
Double-check vent terminations and front grilles for
obstructions.
• Before lighting the fireplace, double-check the unit for
possible obstructions that could be blocking the vent ter-
minations or the front grilles.
Double-check for faulty components
• Any component that is found to be faulty MUST BE re-
placed with an approved component. Tampering with the
fireplace components is DANGEROUS and voids all war-
ranties.
A small amount of air will be in the gas supply lines. When
first lighting the fireplace, it will take a few minutes for the
lines to purge themselves of this air. Once the purging is
complete, the fireplace will light and will operate normally.
Subsequent lightings of the fireplace will not require this
purging of air from the gas supply lines, unless the gas
valve has been turned to the OFF position, in which
case the air would have to be purged.
NOTE: The fireplace should be run 3 to 4 hours on the initial
start-up. Turn it off and let it cool completely. Remove and
clean the glass. Replace the glass and run the fireplace for
an additional 8 hours. This will help to cure the products
used in the paint and logs.
Heat & Glo fireplaces manufactured with tempered glass
may be installed in hazardous locations such as bathtub
enclosures as defined by the CPSC. The tempered glass
has been tested and certified to the requirements of ANSI
Z97.1-1984 and CPSC 16 CFR 1202. (Safety Glazing Certi-
fication Council SGCC # 1595 and 1597. Architectural Test-
ing, Inc. Reports 02-31919.01 and 02-31917.01.)
This statement is in compliance with CPSC 16 CFR Sec-
tion 1201.5 “Certification and labeling requirements” which
refers to 15 USC 2063 stating “…Such certificate shall ac-
company the product or shall otherwise be furnished to any
distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass
with permanent marking in such locations. Glass meeting
this requirement is available from the factory. Please con-
tact your dealer or distributor to order.
EMBER MATERIAL
L ATC H E S
(BO TH BOTTO M
AND TOP)
GLASS
ASSEMBLY

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
18
Step 13. Lighting the Fireplace
You’ve reviewed all safety warnings, you’ve checked the
fireplace for gas leaks, you know the vent system is
unobstructed, and you’ve checked for faulty components.
Now you’re ready to light the fireplace.
FOR YOUR
SAFETY READ BEFORE LIGHTING
IPI IGNITION
A. This appliance is equipped with an intermittent pilot
ignition (IPI) device which automatically lights the
burner. Do not try to light the burner by hand.
B. BEFORE OPERATING smell all around the
appliance area for gas. Be sure to smell next to
the floor because some gas is heavier than air
and will settle to the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any
phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire
department.
C. Do not use this appliance if any part has been
under water. Immediately call a qualified service
technician to inspect the appliance and to replace
any part of the control system and any gas control
which has been under water.
1. STOP! Read the safety information on page 2 first!
2. Turn off all electric power to the appliance.
3. This appliance is equipped with an ignition device
which automatically lights the burner. Do not try to
light the burner by hand.
4. Wait five (5) minutes to clear out any gas. Then smell
for gas, including near the floor. If you smell gas,
STOP! Follow "B" in the Safety Information located
on the previous pages. If you don't smell gas, go to
next step.
5. Turn on all electric power to the appliance.
6To light the burner, flip the ON/OFF switch to the “ON”
position. (The ON/OFF switch may include a wall
switch if so equipped).
7. If the appliance will not operate, follow the instruc-
tions “To Turn Off Gas to Appliance” and call your
service technician or gas supplier.
LIGHTING
INSTRUCTIONS (IPI)
GAS
VALVE
TO TURN OFF
GAS TO APPLIANCE
1. Turn off all electric power to the appliance if service is
to be performed.
2. Flip ON/OFF switch to the “OFF” position.
WARNING: IF YOU DO NOT FOLLOW
THESE INSTRUCTIONS EXACTLY, A FIRE
OR EXPLOSION MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL INJURY,
OR LOSS OF LIFE.
WARNING: THIS APPLIANCE IS EQUIPPED
WITH TWO AUTOMATIC RESET, HIGH TEM-
PERATURE LIMIT SWITCHES. IF, DURING NORMAL
OPERATION THE APPLIANCE CYCLES ON AND OFF,
REFER TO “POSSIBLE CAUSE” ITEM #6f IN THE
TROUBLESHOOTING GUIDE.
!
After the Installation
LEAVE THIS INSTALLATION MANUAL WITH
THE USER FOR FUTURE REFERENCE.
!

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05 19
4Maintaining and Servicing Your Fireplace
Fireplace Maintenance
Although the frequency of your fireplace servicing and main-
tenance will depend on use and the type of installation, you
should have a qualified service technician perform an appli-
ance check-up at the beginning of each heating season.
See the table below for specific guidelines regarding each
fireplace maintenance task.
IMPORTANT: TURN OFF THE GAS BEFORE SERVICING
YOUR FIREPLACE.
Replacing old ember material
Frequency: Once annually, during the checkup.
By: Qualified service technician.
Task: Brush away loose ember material near the burner.
Replace old ember material with Mystic Embers. New
ember material should be placed alternately on top of the
burner as noted in Step 11. Save the remaining ember
material and repeat this procedure at your next servicing.
For more information, see Placing Ember Material.
Cleaning Burner and Controls
Frequency: Once annually.
By: Qualified service technician.
Task: Brush or vacuum the control compartment, fireplace
logs and burner areas surrounding the logs.
Cleaning Flame Sensor Rod (Intellifire Systems)
Frequency: Annually.
By: Qualified service technician.
Task: Make a visual check of the straight flame sensor rod
(see Figure 5). Use emery cloth to carefully remove any
existing film or white deposits.
Checking Flame Patterns, Flame Height
Frequency: Periodically.
By: Qualified service technician/Home owner.
Task: Make a visual check of your fireplace’s flame patterns.
Make sure the flames are steady - not lifting or floating.
See Figure 13. The flame sensor should be covered with
flame. See Figure 5.
Figure 13.
Burner Flame Patterns
MAKE SURE THE FLAMES
ARE STEADY—NOT
LIFTING OR FLOATING.
Checking Vent System
Frequency: Before initial use and at least annually
thereafter, more frequently if possible.
By: Qualified service technician/Home owner.
Task: Inspect the external vent cap on a regular basis to
ensure that no debris is interfering with the flow of air. Inspect
entire vent system for proper function.
Cleaning Glass Door
Frequency: After the first 3 to 4 hours of use. As neces-
sary after initial cleaning.
By: Home owner.
Task: Remove and clean glass after the first 3 to 4 hours of
use. After the initial cleaning, clean as necessary, particu-
larly after adding new ember (flame colorant) material. Film
deposits on the inside of the glass door should be cleaned
off using a household glass cleaner. NOTE: DO NOT handle
or attempt to clean the door when it is hot and DO NOT
use abrasive cleaners.

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
20
5IPI Troubleshooting Guide
Symptom Possible Cause
a. Low voltage/or bad
lead wires.
Corrective Action
Check voltage on AC terminals of module: should read 2.8 to 3.2 VAC.
Check and/or replace batteries. Confirm that wire connections are
secure.
Gap between electrode and pilot hood should be approx. 3/16”. Check
pilot for damage (cracked insulator on spark electrode, etc.).
Check wire for cracked casing, cuts, shorts, etc.
Check connection of green wire to green terminal on valve.
Disconnect orange wire on valve. If the pilot remains lit replace faulty
valve.
Disconnect orange wire on valve. If the pilot turns off then check all
connections and continuity - if no fault is found in wiring then replace
faulty module.
Ensure spark and senor wires are connected.
Ensure that gas shut off is turned on. Ensure the fuel supply is properly
connected.
Purge gas line of air.
Connect wire to orange terminal on valve.
Connect black wire to ground.
Determine cause of improper flame on the sensor, replace if necessary.
Connect green wire to valve.
Test voltage at battery terminals (red and black wires). If it is not at
least 2.7 VAC, find source of low voltage problem (replace batteries or
3V adapter.)
Check all wire connections including the ground wire. If OK then remove
green wire from valve with the pilot lit. Connect a wire from red battery
connection (red wire) to green terminal of valve. If valve opens and
burner lights, replace the module. If it does not, replace the valve.
a. Loose sensor or
spark wire.
b. No fuel supply.
c. Air in gas line.
d. Loose orange wire
to valve.
e. Black controller
wire not connected
to ground.
f. Flame sensor not
in pilot flame.
g. Loose green wire
to valve.
h. Low voltage.
I. Faulty module or
valve.
2. The main burner
does not light and
the igniter is
sparking.
1. Nothing happens
when ON/OFF
switch is turned
on (pilot does not
spark). b. Faulty pilot device.
c. Faulty igniter wire.
3. Pilot stays lit
(should turn off
when ON/OFF is
turned off).
a. Loose connection
on green wire.
b. Faulty valve.
c. Faulty module.

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05 21
Possible Cause
4. Blue flames a. Cold start
Symptom
This is normal operation and the flames will begin to yellow
as the burners and logs heat.
5. Odor from the appliance a. New appliance The appliance may release an odor for the first several
hours of operation from paint curing and manufacturing oils
burning off. This is normal and will dissipate with time.
6. Appliance does not turn on a. No power to appliance
b. No power to
HRV200PLUS
c. No signal from the
appliance to the
HRV200PLUS; i.e.
12V CD not present
at “HI” terminal
d. Control wiring be-
tween appliance and
HRV200PLUS
incorrect
e. Appliance terminal
block wired incorrectly
f. Inadequate draft
causing limit switches
to shut appliance off
Check breaker and disconnects to the appliance.
Check breaker to HRV200PLUS and ensure ventilator is
plugged in with the door closed.
Check the dashboard “FLAME” switch. Check any acces-
sory switched connected REM terminals. Replace as
needed.
Check wiring for correct connections and continuity.
Check appliance wiring per wiring diagram.
Check HRV200PLUS filters - clean as needed.
Check HRV200PLUS exhaust termination - repair, clean or
replace as needed.
Check appliance exhaust venting and connections. Ensure
venting is not kinked or crushed. Ensure all connections are
properly installed and secured.
Check HRV200PLUS blower motor. Ensure motor is
operation on high speed.
Check HRV200PLUS blower wheels. Ensure blower wheels
are clean - service as necessary per HRV200PLUS manual.
Check HRV200PLUS heat exchanger core. Clean and
service as necessary per HRV200PLUS manual.
Corrective Action

Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
22
Symptom
7. The main burner
extinguishes while
in operation.
Possible Cause
a. No fuel supply
b. Loose wire
connection on
module or valve
c. High temperature
limit switch where
applicable
d. Flame does not
engulf flame sensor
e. Glass too loose and
air tight gasket
leaks in corners
after usage
f. Inner vent pipe
leaking exhaust
gases back into
system
g. Improper vent cap
installation
Check fuel supply and connections to LP tank.
Check wire connections
Replace high temperature limit switch.
Check location of sensor.
Remove glass, inspect corners and tighten gasket if applicable.
Check for leaks.
Check for proper installation and freedom from debris or blockage.
8. The glass soots.
9. The flame burns
blue and lifts off
the burner.
a. Improper venturi
setting
b. Too much flame
impingement on the
log
a. Insufficient oxygen
being supplied
Adjust the air shutter at the base of the burner.
Check for proper log placement.
Ensure the vent cap is installed properly and free of debris. Ensure that
the inner vent pipe has no leaks in it.
Ensure that the glass is tightened properly on the unit, particularly on
the top corners.
Corrective Action
Please contact your Heat & Glo dealer for any
questions or concerns. For the number of your nearest
Heat & Glo dealer, please call 1-888-427-3973.
Printed in U.S.A. Copyright 2005,
Heat & Glo, a brand of Hearth & Home Technologies Inc.,
20802 Kensington Boulevard, Lakeville, MN 55044
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471,
5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165,
6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802,
6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403,
1418504 or other U.S. and foreign patents pending.