Heat & Glo 6100PLUS User manual

Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05 1
Owner’ s Manual
Installation and Operation
Models:
6100PLUS
FreshAir Fireplace
Installation and service of this appliance should be performed
by qualified personnel. Hearth & Home Technologies
suggests NFI certified or factory-trained
professionals, or technicians supervised
by an NFI certified professional.
If the information in these instruc-
tionsisnot followed ex actly ,a
re may result causing property
damage,personalinjury ,or death.
• Do not store or use gasoline or other  am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• W hat to do if you sm ell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from
a neighbor’ s phone. Follow the gas
supplier’ s instructions.
- If you cannot reach your gas supplier, call
the  re department.
• Installation and service must be performed
by a quali ed installer, service agency, or
the gas supplier.
W ARNING
HOT!DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
W ARNING
• Keep children away.
• CAREFULLY SUPERVISE children in same room as
appliance.
• Alert children and adults to haz ards of high
temperatures.
• Do NOT operate with protectivebarriers removedor
door open.
• Keep clothing, furniture, draperies and other
combustibles away.
Glass and other surfaces are hot during
operation and cool down.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas fitter.
• a CO detector shall be installed in the room where the appliance is
installed.
DO NOT DISCARD THIS MANUAL
CAUTION
• Important operating and
maintenance instructions
included.
• Leave this manual with
party responsible for
use and operation.
• Read, understand and follow
these instructions for safe
installation and operation.
DO NOT
DISCARD
Refractory mustbe ordered separately.

2 Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05
Read this manual before installing oroperating this appliance.
Please retain this owner’ s manualfor future reference.
Congratulations on selecting a Heat & Glo gas appliance— an
elegant and clean alternative to wood burning appliances. The
Heat & Glo gas appliance you haveselected is designed to
provide the utmost in safety, reliability, and ef ciency.
As the owner of a new appliance, you’ ll want to read and
carefully follow all of the instructions contained in this owner’ s
manual. Pay special attention to all cautions and warnings.
This owner’ s manual should beretained for future reference.
We suggest you keep it with your other important documents
and product manuals.
The information contained in this owner’ s manual, unless
noted otherwise, applies to all models and gas control
systems.
Your new Heat & Glo gas appliance will giveyou years of
durable use and trouble-free enjoyment. Welcome to the Heat
& Glo family of appliance products!
Listing LabelInformation/Location
The model information regarding your speci c appliance can be found on the rating plate located in the control area of the
appliance.
Congratulations
XXXX
CERTIFIED
FOR CANADA
CERTIFIÉ POUR LE
CANADA
Hearth & Home Technologies Inc
1915 W. Saunders Street
Mt. Pleasant, IA 52641
SERIAL
NO. DE SÉ RIE
ANSI Standard
MODEL MFG. DATE
MODÈ LE DATE DE FAB.
GAS TYPE/TYPE DE GAZ NATURAL/NATUREL PROPANE
ALTITUDE 0-2000 2000-4000 FT/PI 0-2000 2000-4000 FT/PI
MAX INPUT/DÉ BIT XX,XXX XX,XXX BTUH XX,XXX XX,XXX BTUH
MIN INPUT/DÉ BIT XX,XXX XX,XXX BTUH XX,XXX XX,XXX BTUH
MANIFOLD PRESSURE/PRESSION TUBULAIRE
MAX. XX IN. W.C./C. D'EAU XX IN. W.C./C. D'EAU
MIN. XX IN. W.C./C. D'EAU XX IN. W.C./C. D'EAU
MIN. INLET PRESS. XX IN. W.C./C. D'EAU 1XX IN. W.C./C. D'EAU
FOR THE PURPOSE OF INPUT ADJUSTMENT
PRESS. MIN. D'ALIMENTATION
ORIFICE SIZE
DIAM. DE L'INJECTEUR XX/XX DIA. in./mm XX/XX DIA. in./mm
LESS THAN/MOINS DE 3 AMPÈ RES., 115V., 60 Hz
DO NOT REMOVE OR COVER THIS LABEL.
VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL.
FOYER À GAZ À É VACUATION - NE DOIT PAS Ê TRE UTILISÉ
AVEC UN COMBUSTIBLE SOLIDE.
XXXXXXXXX
XXXXXX
Serial #
Gas Type
Orifice
Siz e
Model #
Homeowner Reference Information
Model Name: Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
We recommend that you record the following pertinent
information about your appliance:

Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05 3
Table of Contents
1 Listingand CodeApprovals 4
A. Appliance Certi cation. . . . . . . . . . . . . . . . . . . . . . . . . 4
B. BTU Speci cations . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . 4
E. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . . 4
F. Combustible Materials. . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Getting Started 5
A. Design and Installation Considerations . . . . . . . . . . . . 5
B. Tools and Supplies Needed. . . . . . . . . . . . . . . . . . . . . 5
C. Inspect the Appliance and Components . . . . . . . . . . . 5
3 Framing and Clearances 6
A. Select Appliance Location . . . . . . . . . . . . . . . . . . . . . . 6
B. Construct the Appliance Chase . . . . . . . . . . . . . . . . . . 7
C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
D. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Termination Locations 9
A. Vent Termination Minimum Clearances. . . . . . . . . . . . 9
5 Vent Information and Diagrams 10
6 Appliance Preparation 11
A. Securing and Leveling the Appliance . . . . . . . . . . . . 11
7 Gas Information 12
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
C. Gas Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . 13
8 Electrical Information 14
A. Recommendation for Wire. . . . . . . . . . . . . . . . . . . . . 14
B. Connecting to the Appliance . . . . . . . . . . . . . . . . . . . 14
C. System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
D. Wall Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
E. Optional Accessories Requirements . . . . . . . . . . . . . 18
F. Junction Box Installation . . . . . . . . . . . . . . . . . . . . . . 19
9 Finishing 20
A. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . . 20
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
10 Appliance Setup 21
A. Removethe Shipping Materials . . . . . . . . . . . . . . . . 21
B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . 21
C. LavaRock, Rockwool, Silica Rock Placement . . . . .21
D. Grate and Log Assembly . . . . . . . . . . . . . . . . . . . . . . 23
11 Operating Instructions 24
A. Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . 24
B. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . 26
C. After the Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . 27
12 Troubleshooting 28
13 Maintaining and Servicing theAppliance 29
A. Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 29
B. Cleaning the Burner and Control Compartment . . . . 29
C. HRV200PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
D. EmberBed BulbReplacement . . . . . . . . . . . . . . . . . . 29
14 Reference Materials 31
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . 31
B. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
C. Optional Components . . . . . . . . . . . . . . . . . . . . . . . . 36
D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . 39
E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Note:An arrow ()found in the text signi es change in content.

4 Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05
1Listing and Code Approvals
A.ApplianceCerti cation
Do NOT use this appliance if any part has beenunder
water. Immediately call a quali ed service technician
to inspect the appliance and to replace any part of the
control system and any gas control which has been
under water.
W ARNING
MODELS: 6100PLUS
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Vented Gas Appliance
STANDARD: ANSI Z21.50-2000 •ANSI Z21.47-1998 •
CSA 2.22-2000• CGA 2.3-M98
NOT INTENDED FOR USE AS A PRIMARY HEAT
SOURCE.This appliance is tested and approved as either
supplemental room heat or as a decorative appliance. It
should not be factored as primary heat in residential heating
calculations.
Note:This installation must conform with local codes. In the
absence of local codes you must comply with the National
FuelGasCode,ANSI Z223.1-latest edition in the U.S.A.
and the CAN/CGA B149Installation Codesin Canada.
B.BTU Speci cations
C.HighAltitudeInstallations
The 6100PLUS is power vented.High altitude gas appliance
considerations are no longer of concern, as long as the gas
appliance is properly installed with the HRV200PLUS prop-
erly balanced (refer to HRV200PLUS manual).
Note:This appliance CANNOT beinstalled at an elevation
above 6,200 ft (1,890 meters)
Model
Max Input
BTUH
Min Input
BTUH Ori ce Size
6100PLUS-LP 47,000 34,000 .082 in./2.08 mm
6100PLUS-NG 47,000 34,000 .136 in./3.45 mm
This is a power-vented gas appliance. Do not burn
wood or materials other than as listed on the rating
plate in this fresh air  replace.
W ARNING
E.Non-Combustible Materials
Materials that are reported as passing ASTM E 136,Stan-
dard Test Methodfor Behaviorof Materialsin a Vertical
Tube Furnace at 750°C,shall beconsidered non-combus-
tible materials.
F.Combustible Materials
Materials made of or surfaced with wood, compressed pa-
per, plant  bers, plastics, or other material that can ignite and
burn,whether  ame proofed or not, or whether plastered or
unplastered shall be considered combustible materials.



Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05 5
A.Designand InstallationConsiderations
Heat & Glo ventedgas appliances are designed to operate
with all exhaustgases expelled to the outside of the build-
ing.
Check building codes prior to installation.
• Installation MUST comply with local, regional,
state and national codes and regulations.
• Consult insurance carrier, local building, fire
of cials or authorities having jurisdiction about
restrictions, installation inspection, and permits.
CAUTION
When planning an appliance installation, it’ s necessary to
determine the following information before installing:
• Where the appliance is to be installed.
• The vent system con guration to be used.
• Gas supply piping.
• Electrical wiring.
• Framing and  nishing details.
• Whether optional accessories— devices such as a fan,
wall switch, or remote control—are desi red.
B.Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available.
Reciprocating saw Framing material
Pliers Hi temp caulking material
Hammer Gloves
Phillips screwdriver Framing square
Flat blade screwdriver Electric drill and bits (1/4 in.)
Plumb line Safety glasses
Level Manometer
Voltmeter Tape measure
Non-corrosive leak check solution
1/2 - 3/4 in. length, #6 or #8 Self-drilling screws
One 1/4 in. female connection (for optional fan).
Keep appliance dry.
• Mold or rust may cause
odors.
• Water may damage controls.
W ARNING
C.Inspect theApplianceand Components
• Carefully remove the appliance and components from the
packaging.
• The ventsystem components and trim doors are shipped
in separate packages.
• The gas logs may be packaged separately and must be
 eld installed.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read allof the instructions before starting the
installation.Follow these instructions carefully
duringthe installation to ensure max imum safety and
bene t.
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
W ARNING
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance or
vent system component.
• Modi cation of the appliance or ventsystem.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass
door.
• Installation and/or use of any component part not
approved by Hearth & Home Technologies.
Any such action may cause a  re hazar d.
W ARNING
2Getting Started
Sharp Edges
• Wear protectiveglovesand safety
glasses during installation.
CAUTION

6 Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05
Note:
• Illustrations re ect typical installations and are FOR
DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design
preference.
Fire Risk
Provide adequate clearance:
• Around air openings.
• For service access.
Locate appliance away from traf c areas.
W ARNING
A.SelectAppliance Location
When selecting a location for your appliance it is important to
consider the required clearances to walls (See Figure 3.1).
Note:For actual appliance dimensions refer to
Section 14.
Figure 3.1 ApplianceLocations
3Framing and Clearances
In addition to these framing dimensions, also reference the
following sections:
• Clearances and Mantel Projections (Sections 3.C. and 3.D.)
• Vent Clearances and Framing (Section 6)
42 in.
(1067 mm)
42 in.
(1067 mm)
42 in.
(1067 mm)
23-1/2 in.
(597 mm)
50-5/8 in.
(1286 mm)
50-5/8 in.
(1286 mm)
1/2 in. (13 mm)
min.
appliance
to combustibles
Alcove
Installation
23-1/2 in.
(597 mm)
48 in.
(1219 mm max.)
43 in.
(1092 mm)
Drywall


Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05 7
B.Construct theApplianceChase
Achase is a vertical boxlike structure built to enclose the gas
appliance and/or its ventsystem. Vertical ventsthat run on
the outside of a building may be,butare not required to be,
installed inside a chase.
Construction of the chase may varywith the type of build-
ing. These instructions are not substitutes for the require-
ments of local building codes. Local building codes MUST
be checked.
Chases should be constructed in the manner of all outside
walls of the home to preventcold air drafting problems. The
chase should not breakthe outside building envelope in any
manner.
Walls, ceiling, base plate and cantilever oor of the chase
should beinsulated. Vapor and air in ltration barriers should
beinstalled in the chase as per regional codes for the rest of
the home. Additionally, in reagions where cold air in ltration
may be an issure, the inside surfaces be sheetrocked and
taped for maximum air tightness.
To further prevent drafts, the ceiling  restops should be
caulked with high temperature caulk to seal gaps. Gas line
holes and other openings should be caulked with high tem-
perature caulk or stuffed with unfaced insulation. If the appli-
ance is being installed on a cement slab,a layer of plywood
may be placed underneath to prevent conducting cold up
into the room.
Fire Risk
Odor Risk
• Install appliance on hard metal or wood
surfaces extending full width and depth
of appliance.
• Do NOT install appliance directly on
carpeting, vinyl, tile or any combustible
material other than wood.
W ARNING
Fire Risk
• Construct chase to all clearance
speci cations in manual.
• Locate and install appliance to all
clearance speci cations in manual.
W ARNING

8 Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05
C.Clearances
1 in. (25 mm) min.
to perpendicular wall
A
3-1/2 in. (89 mm) min.
from fireplace opening
to perpendicular wall
B
48 in.
(1219 mm)
max.
Mantel Leg or
Perpendicular Wall
Top of
Appliance Drywall
A
B
Figure 3.4 Clearancesto MantelLegsor W allProjections(Accept-
able on both sidesof opening)
0 in.
1/2 in.
(13 mm)
32-7/8 in.
(835 mm)
0 in.
to floor
0 in. to combustibles
in front of the FAF
23-1/2 in.
(597 mm)
38-3/4 in.
(984 mm)
42 in.
(1067 mm)
Figure 3.2 Clearancesto Combustibles
Measured from top of fireplace opening (in inches)
3
4
5
6
7
8
9
10
11
12
10-3/4
13-3/4
13-3/4
13-3/4
16-3/4
16-3/4
16-3/4
19-3/4
19-3/4
19-3/4
32-7/8 in. minimum
to ceiling
Figure 3.3 Clearancesto Mantels orOther CombustiblesAbove
Appliance
D.MantelProjections




Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05 9
A.Vent Termination Minimum Clearances
Fire Risk
Explosion Risk
• Do not pack air space with insulation or
other materials.
Maintain ventclearance to combustibles as
speci ed.
W ARNING
Failure to keep insulation or other materials
away from ventpipe may cause  re.
4Termination Locations
Note:Refer to the HRV200PLUS installation manual for
additional installation and venting instructions.

10 Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05
5Vent Information and Diagrams
Note:Refer to the HRV200PLUS installation manual for
additional installation and venting instructions.
Fire Risk
Fumes Risk
This unit MUST be vented with the
HRV200PLUS.
• Do not connect to a chimney  ue.
The 6100PLUS will not vent correctly unless
it is connected to the HRV200PLUS.
W ARNING

Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05 11
6Appliance Preparation
Do NOT notch into the framing around the appliance
spacers.
CAUTION
Figure 6.1 Proper Positioning, Leveling and Securing of an
Appliance
A.Securing and LevelingtheAppliance
Fire Risk
• ALWAYS maintain speci ed clearances
around the appliance.
• Do NOT notch into the framing around
the appliance spacers.
W ARNING
Failure to keep insulation or other materials
away from ventpipe may cause  re.
The diagram shows how to properly position, level, and se-
cure the appliance. Nailing tabs are provided to secure the
appliance to the framing members.
• Place the appliance into position.
• Levelthe appliance from side to side and front to back.
• Shim the appliance as necessary. It is acceptable to use
wood shims.
• Bend out nailing tabs on each side.
• Keep nailing tabs  ush with the framing.
• Secure the appliance to the framing by using nails or
screws through the nailing tabs.
Fire Risk!
• Prevent contact with sagging, loose
insulation.
• Do NOT install against combustible
materials such as exposed insulation,
plastic and insulation backer.
W ARNING



12 Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05
A.FuelConversion
Before making gas connections ensure appliance being in-
stalled is compatible with the available gas type.
Any natural or propane gas conversions necessary to meet
the appliance and locality needs must be made by a quali-
 ed technician using Hearth & Home Technologies speci ed
and approved parts.
B.GasPressure
Proper input pressures are required for optimum appliance
performance. Gas line sizi ng requirements need to bemade
following NFPA51.
C.GasConnection
Refer to Reference Section 14 for location of gas line access
in appliance.
• Ensure that gas line does not come in contact with outer
wrap of appliance. Follow local codes.
• Incoming gas line should be piped into the valve
compartment and connected to the 1/2 in. connection on
the manual shutoff valve.
Note:Have the gas supply line installed in accordance
with local building codes, if any. If not, follow ANSI
223.1. Installation should be done by a quali ed installer
approved and/or licensed as required by the locality. (In
the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas  tter.)
Note:A listed (and Commonwealth of Massachusetts
approved) 1/2 in. (13 mm) T-handle manual shut-off valve
and  exible gas connector are connected to the 1/2 in.
(13 mm) control valve inlet.
• If substituting for these components, please consult local
codes for compliance.
Pressure requirements for appliance are shown in table be-
low. Minimum pressures must bemet when other household
gas appliances are operating.
Pressure NaturalGas Propane
Minimum Inlet Pressure 5.0 in. w.c. 11.0 in. w.c.
Maximum Inlet Pressure 7.0 in. w.c. 14.0 in. w.c.
Manifold Pressure 3.5 in. w.c. 10.0 in. w.c.
W ARNING
Gas Leak Risk
• Support control when attaching pipe to
prevent bending gas line.
7GasInformation
Fire Risk
Explosion Risk
High pressure will damage valve.
• Disconnect gas supply piping BEFORE
pressure testing gas line at test pressures
above 1/2 psig.
• Close the manual shutoff valve BEFORE
pressure testing gas line at test pressures
equalto or less than 1/2 psig.
W ARNING
Note:Gas line may be run from the left side of appliance
using the knockout provided. Hole in outer shell NOT to
exceed 2-1/2 in. and should never penetrate the  rebox.
Fire Risk
Explosion Risk
Verify inlet pressures.
• High pressure may cause overfire
condition.
• Low pressure may cause explosion.
• Verify minimum pressures when other
household gas appliances are operating.
Install regulator upstream of valve if line
pressure is greater than 1/2 psig.
W ARNING
Note:The gap between supply piping and gas access hole
may be caulked with high temperature caulk or stuffed
with non-combustible, unfaced insulation to prevent cold
air in ltration.


Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05 13
• Asmall amount of air will bein the gas supply lines. When
 rst lighting appliance it will take a short time for air to
purge from lines. When purging is complete the appliance
will light and operate normally.
W ARNING
Fire Risk
Explosion Risk
• Gas build-up during line purge may
ignite.
• Purge should be performed by quali ed
technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such
as sparks or open  ames.
W ARNING
Fire Risk
Do NOT change the valve settings.
• This valve has been preset at the
factory.
• Changing valve settings may result in  re
haz ard or bodily injury.
W ARNING
CHECK FOR GAS LEAKS
Fire Risk
Explosion Risk
Asphyxiation R isk
• Check all  ttings and connections.
• Do not use open  ame.
• After the gas line installation is complete,
all connections must be tightened and
checked for leaks with a commercially
available, non-corrosive leak check
solution. Be sure to rinse off all leak check
solution following testing.
Fittings and connections may have loosened
during shipping and handling.
D.HighAltitudeInstallations
The 6100PLUS is power vented.High altitude gas appliance
considerations are no longer of concern, as long as the gas
appliance is properly installed with the HRV200PLUS prop-
erly balanced (refer to HRV200PLUS manual).

14 Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05
A.Recommendation for W ire
• Requires 110 VAC to be wired to the junction boxfor proper
operation of the appliance.
Battery polarity must be correct or module damage will
occur.
CAUTION
Shock Risk
Explosion Risk
Do NOT wire 110V to valve.
Do NOT wire 110V to wall switch
• Incorrect wiring will damage millivolt
values.
• Incorrect wiring will override IPI safety
lockout and may cause explosion.
W ARNING
8ElectricalInformation
Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and dangerous
operation. Verify proper operation after servicing.
CAUTION Shock Risk
• Replace damaged wire with type 105° C
rated wire.
• Wire must have high temperature
insulation.
CAUTION
B.Connecting to theAppliance
• Low voltage and 110 VAC voltage cannot be shared within
the same wall box.

Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05 15
C.Sy stemW iring
Note:The 6100PLUSmust be electrically wired and grounded in accordance with local codes or, in the absence
of local codes, with NationalElectric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code,
CSA C22.1.
Figure 8.1 Intermittent PilotIgnition W iring Diagram
6100PLUS Requirements
• This gas appliance requires a 110VAC supply to the gas appliance junction boxfor operation. Awiring diagram is shown
in Figure 8.1.
• The 6100PLUS is equipped with an intermittent pilot control valvewhich operates on a 3 volt system. See ignition wiring
diagram, Figure 8.1.
• The 6100PLUS is supplied with a 3 volt AC transformer, which requires the installation of the supplied junction box.It is
highly recommended that the junction boxbeinstalled at this time to avoid future reconstruction.
Note:Wire terminal latch can become
damaged if excessive force is used
when releasing wire. Please use caution
in pressing retainer.

16 Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05
HRV200PLUS Control Wiring
The 6100PLUS is designed to operate as a system with
the HRV200PLUS. Six low-voltage wires are required
to electrically connect the two appliances. Common 24
gauge solid conductor thermostat wire, or equivalent may
be used.
EMBER LIGHTS
OFF/ON HI/EMBER
FIRE
T14 T13 T12 T11 T10 T9
P1
REM
REM
LOW
P2
LO
HI
12V
C1
C2
COM
R1
K3
K2
K1
T8 T7
T6 T5
T4 T3
T2 T1
T16 T15
IPI
SOLENOID
PRESS. SW
R1
LED1
LINE NEU
EMBER
Not Used
Install Jumper
between R2 & 12V.
Figure 8.2 6100PLUS & HRV200PLUS Boards Wired Together
The connections are illustrated in Figure 8.2. A short
jumper wire is required to be  eld installed between R2
and 12V on the HRV200PLUS control board.

Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05 17
Figure 8.3 ApplianceCircuit Board W iring

18 Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05
D.W allSwitch
This appliance comes with a triple-gang wall switch which controls the following functions:
• Flame - On/Off
Turns the appliance burner operation on and off. This switch may be overridden by the use of a wall switch, remote control
or hearth thermostat connected to the REM terminals.
• Electric Embers - On/Off
Turns electric ember lights on and off. Electric emberlights are optional only when the appliance burnersare not in use.
Electric ember lights are always on during  ame operation.
• Hi Fire/Low Fire
Turns gas valve solenoid off for 100% rate operation and on for 70% rate operation.
Note:When wired as shown the appliance will operate when any of the following actions occur:
1. The wall switch is placed in the “ON ” posi tion, or
2. The remote control is placed in the “ON ” mode, or
3. The hearth room thermostat is placed in the “ON ” posi tion.
Note:Accessory circulating fans CANNOT be used with the 6100PLUS.
Figure 8.4 Circuit Board to Switches
E.OptionalAccessoriesRequirements
Wiring for optional accessories should bedone now to avoid reconstruction. These controls must beconnected to the ap-
pliance using the REM terminals on the control board.A wiring diagram is shown in Figure 8.4.

Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05 19
Figure 8.6 JunctionBox
W HT
W HT
B L K
B L K
G R N wire
inside box
C opper
ground attached
to G R N screw with
G R N wire
1 4 /2 W G
C over P late
outside firebox
R omex
C onnector
Figure 8.5 JunctionBox Detail
F.JunctionBox Installation
If the box is being wired from the OUTSIDE of the appliance:
• Removethe coverplate located on the outer shell - right side (see Figure 8.5).
• Install the supplied Romex™ con nector in the cover plate.
• Feed the necessary length of wire through the connector.
• Make all necessary wire connections and reattach the cover plate to the outer shell.
If the box is being wired from the INSIDE of the appliance:
• Removethe screw attaching the junction box/receptacle to the outer shell, rotate the junction boxinward to disengage
it from the outer shell (see Figure 8.5).
• Pull the electrical wires from outside the appliance through this opening into the valve compartment.
• Feed the necessary length of wire through the connector.
• Make all necessary wire connections to the box/receptacle and reassemble the box/receptacle to the outer shell.
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20 Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D• 09/05
A.MantelProjections
Figure 9.1 shows the minimum vertical and corresponding
maximum horizontal dimensions of appliance mantels or
other combustible projections abovethe top front edge of
the appliance.
B.Facing Material
1 in. (25 mm) min.
to perpendicular wall
A
3-1/2 in. (89 mm) min.
from fireplace opening
to perpendicular wall
B
48 in.
(1219 mm)
max.
Mantel Leg or
Perpendicular Wall
Top of
Appliance Drywall
A
B
Figure 9.2 MantelLegor W allProjections
(Acceptableon bothsidesof opening)
High
Temperature
Sealant
These surfaces
may be covered with
noncombustible material.
These surfaces
may be covered with
noncombustible
material.
Figure 9.3 NoncombustibleFacingDiagram
9Finishing
Fire Risk
Finish all edges and fronts to clearances and
speci cations listed in manual.
W ARNING
• Metal appliance front may be covered with non-
combustible material only.
• Do NOT overlap combustible materials onto appliance
front.
• Install combustible materials only up to speci ed
clearances on top, front and sides.
• Seal joints between the  nished wall and appliance
top and sides using only a 300° Fminimum sealant.
Fire Risk
Explosion Risk
• Facing and/or  nishing materials must never
overhang into the glass opening.
• Overhanging materials may ignite.
• May interfere with proper operation of glass
assembly.
W ARNING
Measured from top of fireplace opening (in inches)
3
4
5
6
7
8
9
10
11
12
10-3/4
13-3/4
13-3/4
13-3/4
16-3/4
16-3/4
16-3/4
19-3/4
19-3/4
19-3/4
32-7/8 in. minimum
to ceiling
Figure 9.1 Clearances to Mantels orOther CombustiblesAbove
Appliance

Fire Risk
Do NOT obstruct air inlets.
Finishing materials must not interfere with:
• Air  ow through inlets.
• Access for service.
W ARNING
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