Heat & Glo NORTHSTAR-BK User manual
Installation an sevie o tis elae soul e
eoe ualie esonnel Heat & Hoe
Tenoloies eoens NI etie oes-
sionals o teniians suevise an
NI etie oessional
EPA CERTIFIED WOODBURNING
FIREPLACE
Fire Risk.
WARNING
o use it soli oo uel onl
Ote uels a ovee an eneate
oisonous ases ie aon onoie
O-T L
Tested an d
L isted b y P ortl an d
Oreg on U SA
OM N I - Test L ab oratories, I n c.
CU S
Model(s):
Installation Manual
Installation and Fireplace Setup
WARNING
HOT SURFACES!
Glass an ote suaes ae ot uin
oeation AND ool on
Hot glass will cause burns.
• DO NOT tou lass until it is oole
• NR allo ilen to tou lass
• ee ilen aa
• AR SRIS ilen in sae oo as
elae
• Alet ilen an aults to aas o i teeatues
High temperatures may ignite clothing or other ammable
materials.
• ee lotin unitue aeies an ote aale
ateials aa
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NORTHSTAR-BK
NORTHSTAR-GT
NORTHSTAR-NT
NOTICE: DO NOT discard this manual!
• DO NOT stoe o use asoline o ote a-
ale vaos an liuis in te viinit o tis
o an ote aliane
• DO NOT ovee Ovein ill voi ou
aant
• ol it all iniu leaanes to o-
ustiles as seie ailue to ol a
ause ouse e
WARNING: If the information in these
instructions is not followed exactly, a re
or explosion may result causing property
damage, personal injury, or death.
1
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
Safety Alert Key:
• DANGER! Iniates a aaous situation i i not avoie ill esult in eat o seious inu
• WARNING! Iniates a aaous situation i i not avoie oul esult in eat o seious inu
• CAUTION! Iniates a aaous situation i i not avoie oul esult in ino o oeate inu
• NOTICE: Iniates aties i a ause aae to te elae o to oet
Table of Contents
1 Product Specic & Important Safety Information
A ielae etiation 4
Glass Seiations 4
Non-oustile Mateials 4
D oustile Mateials 4
letial oes 5
2 Getting Started
A Tial ielae Sste 6
Desin an Installation onsieations
1 Seletin ielae oations
2 oatin ielae & ine 8
Tools an Sulies Neee
D Inset ielae an oonents
ielae Sste Reuieents
3 Framing and Clearances
A ielae Diensions 10
leaanes 11
1 Miniu leaanes to oustiles 12
2 Reue Mantel Heit / Otional ain onstution
Reuie 12
onstut te ase 13
D ae te ielae 14
Seue an evel te ielae 14
otetive Metal Heat Stis 15
G ain Mateial 15
H Outsie Ai it 16
I Heat one it Otional 18
4 Electrical Wiring
5 Chimney and Termination Requirements
A ine Reuieents 22
Osets/Retuns 23
Teination Reuieents 24
6 Chimney Installation
A Tial ine Sste 25
Assele ine Setions 26
Install ine Ai it A4A 26
D Seue Oset/Retun 28
Install eilin iestos 28
Install Atti Insulation Siel 2
G Roo enetation 30
H Manuatue Hoe Installation 30
I Install ase/ase To 31
Teination a Reuieents 32
Install Teination a 32
7 Finishing
A Telate 34
inis te all 34
1 Stone i inis 34
2 Tile Ganite Male inis 34
Mantel an all oetions 35
D inisin te Heat tension 35
Non-oustile Sealant Mateial 3
8 Fireplace Setup
A iei laeent 38
ae an lanet laeent 3
9 Reference Materials
A ine oonents 40
2Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
Customer:
Lot/Address
Model (circle one): NORTHSTAR- NORTHSTAR-NT
NORTHSTAR-GT
Fireplace Install YES IF NO, WHY?
eiie tat te ase is insulate an seale 13
Reuie non-oustile oa is installe 15
eiie leaanes to oustiles 11
ielae is levele an seue 14
Heat etension sie/eit eie 14 & 3
Outsie ai it installe 16
Otional Heat one as een installe a ualiie sevie teniian 18
Chimne
y
Section 5 (Pg. 22)
ine oniuation olies it iaas
ine installe loe an seue in lae it oe leaane
ine ai it installe
iestos installe
Atti insulation siel installe
Roo lasin installe an seale
Teinations installe an seale
Electrical Section 4 (Pg. 21)
Sit ies oel installe
Finishing Section 7 (Pg. 34)
oustile ateials not installe in non-oustile aeas
Dealer/Distributor Phone #
Serial #:
WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or
explosion.
ATTENTION INSTALLER:
Follow this Standard Work Checklist
Tis stana o elist is to e use te installe in onution it not instea o te instutions ontaine in this installation
anual Date Installed:
Location of Fireplace:
Installer:
oustile ateials not installed in non
-
oustile areas
eiie all leaanes eet installation anual euieents
Mantels an all oetions ol it installation anual euieents
otetive eat stis an eat etension installe e anual euieents
Fireplace Setup Section 8 (Pg. 38)
All aain an otetive ateials eove
iei ale an eai lanet installe oetl
aia an oos oel installe
All aain ateials ae eove o insie/une te ielae
Hearth & Home Technologies recommends the following:
• otoain te installation an oin tis elist o ou ile
• Tat tis elist eain visile at all ties on te ielae until te installation is olete
oents ouniate to at esonsile
at 401-256 • Rev • 1/2/13
on
uile/Gen ontato Installe Date
Comments: ute esition o te issues o is esonsile Installe/uile/Ote Taes et an oetive ation neee
_________________________________________________________________________________________________
Manual a an all o its ontents ae eove o insie/une te ielae an
iven to te at esonsile o use an oeation
________________________________________________________________________________________________________
________________________________________________________________________________________________________
3
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
1 Product Specic & Important Safety Information
A. Fireplace Certication
Tis elae sste as een teste an liste in a-
oane it 12 an -S610-M8 an M84-
HD stanas o installation an oeation in te nite
States an anaa as esie in tis anual
e it ou loal uilin oe aen eoe ou
ein ou installation to ensue oliane it loal
oes inluin te nee o eits an ollo-u in-
setions e sue loal uilin oes o not suesee
seiations an alas otain a uilin eit so
tat insuane otetion enets annot e uneetel
anelle
Heat & Glo is a eistee taea o Heat & Hoe
Tenoloies In
C. Non-Combustible Materials
• Mateials i ill not inite an un oose o
an oination o te olloin
- Steel - Ion
- i - Tile
- onete - Slate
- Glass - lastes
• Mateials eote as assin ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube
Furnace at 750° C
D. Combustible Materials
• Mateials ae o o suae it an o te olloin
ateials
- oo - oesse ae
- lant es - lasti
- loo/OS - Seet o all
• An ateial tat an inite an un ae ooe o
not lastee o un-lastee
B. Glass Specications
Tis elae is euie it 5 eai lass Re-
lae lass onl it 5 eai lass lease ontat
ou eale o elaeent lass
NOTICE:Thisinstallationmustconformwithlocalcodes.Inthe
absenceoflocalcodesyoumustcomplywiththeUL127, (UM)
84-HUD and NFPA211 in the U.S.A. and the ULC 610-M87
and CAN/CSA-B365 Installation Codes in Canada.
WARNING! Risk of Fire! Hearth & Home Technologies
disclaims any responsibility for, and the warranty and agen-
cy listing will be voided by the following actions.
DO NOT:
• installoroperatedamagedreplace
• modifyreplace
• installotherthanasinstructedbyHearth & Home
Technologies
• operatethefireplacewithoutfullyassemblingall
components
• overre
• installanygaslogset
• installanycomponentnotapprovedbyHearth&Home
Technologies
• installpartsorcomponentsnotListedorapproved
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistanceoradditionalinformation,consultaqualied
installer, service agency or your dealer.
Model: Notsta A etie
oounin ielae
Laboratory: OMNI Test aoatoies In
Report No: 061-S-50-2
Type: oo ielae
Standard: 12 an -S610-M8 an
M 84-HD Manuatue
Hoe Aove
EPA# and Original Date: 51 4-1-03
EPA Certied:
325 as e
ou
Efciency: u to 8
BTU Output
with EPA test fuel: 51400 /
with Cord Wood: 0000 /
Heating Capacity: u to 3500 s t
Chimney Size: 8 ines
HHT S300 Seies
DuraVent Dualus
Max Wood Length: 24 ines
Fuel: o oo
Shipping Weight: 650 ls
Firebox Size 2 ui eet
4Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
E. Electrical Codes
NOTICE: Thisreplacemustbeelectricallywiredand
grounded in accordance with local codes or, in the
absenceof local codes,withNational Electric Code ANSI/
NFPA 70-latest edition or the Canadian Electric Code
CSA C22.1.
• A 110-120 A iuit o tis out ust e otete
it oun-ault iuit-inteute otetion in
oliane it te aliale eletial oes en
it is installe in a loations
WARNING! Improper installation, adjustment, alteration,
service or maintenance can cause injury or property dam-
age.
5
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
2 Getting Started
A. Typical Fireplace System
N o n- c o m b u s t ib l e
r o o f f l a s h ing m a int a ins
m inim u m c l e a r a nc e
a r o u nd c h im ne y
A d d it io na l l a t e r a l
s u p p o r t f o r c h im ne y
a b o v e r o o f ( o r e nc l o s e d
in c h a s e ) if ne e d e d
E nc l o s e d s p a c e a b o v e
a nd a r o u nd f ir e p l a c e
S u p p o r t s t r a p s
o n r a f t e r s u p p o r t s
c h im ne y ( no t s h o w n)
O u t s id e
c o m b u s t io n a ir
O u t s id e
c o m b u s t io n a ir
T e r m ina t io n C a p
C h im ne y p e ne t r a t e s r o o f
p r e f e r a b l y w it h o u t a f f e c t ing
r o o f r a f t e r s
S t o r m C o l l a r
O f f s e t /R e t u r n
( w it h h a ng e r s t r a p s )
A t t ic ins u l a t io n s h ie l d
m u s t b e u s e d h e r e t o
k e e p ins u l a t io n a w a y
f r o m c h im ne y if
a t t ic is ins u l a t e d
F r a m ing h e a d e d
o f f in c e il ing j o is t s
M a nt e l
D e c o r a t iv e f a c ing
a nd t r im
F a c t o r y - b u il t f ir e p l a c e
C h im ne y s y s t e m
C o m b u s t ib l e
f r a m ing /h e a d e r
o n t o p o f V - s h a p e d
s t a nd o f f s ( s p a c e r s )
H e a r t h e x t e ns io n
P r o t e c t iv e m e t a l
h e a r t h s t r ip ( s )
Figure 2.1 Typical Fireplace System
6Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
►
D
C
A
E
F
A
H
G
B
A
B
B
A
I
I n a n e xt e r io r ch a se
o r p r o j e ct ing int o a
garage
A cr o ss a co r ne r
A l o ng a w a l l
A s a
r o o m
d ivi d e r
24 in.
( 61 0 m m )
24 in.
( 61 0 m m )
24 in.
( 61 0 m m )
48 in.
( 1 21 9 m m )
24 in.
( 61 0 m m )
I
A
Figure 2.2 Fireplace Locations
NOTICE:
• Illustrationsandphotosreecttypicalinstallationsand
are FOR DESIGN PURPOSES ONLY.
• Illustrations/diagramsarenotdrawntoscale.
• Actualinstallation/appearancemayvaryduetoindividual
design preference.
• Hearth&HomeTechnologiesreservestherighttoalter
its products.
NOTICE: In addition to these framing dimensions, also
reference the following section:
• Clearances (Section 3).
NOTICE:
A minimum 1/2 in. air clearance at the back and
a minimum 1 in. air clearance to the sides of the
replaceassemblymustbemaintained.
Chimney sections at any level require a 2 in. mini-
mum air space clearance between the framing
and chimney sections.
B. Design and Installation Considerations
NOTICE: Check building codes prior to installation.
• Installation MST ol it loal eional state an
national oes an eulations
• onsult insuane aie loal uilin inseto e
oials o autoities avin uisition ove estitions
installation insetion an eits
1. Selecting Fireplace Locations
Tis elae a e use as a oo ivie installe
alon a all aoss a one o use in an eteio ase
See iue 22
oatin te elae in a aseent nea euentl
oene oos ental eat outlets o etuns o ote
loations o onsieale ai oveent an aet te
eoane
Outsie ai ust e use o oustion Te 100
oes euie it an outsie ai inlet to ee ous-
tion ai o outsie te oe alon it an outsie ai
teination a te ii etal ut is euie ut not
sulie onsieation soul e iven to tese atos
eoe eiin on a loation
Model # A B C D E F G H I
NotSta iensions
o nise alls
in. 41-/8 16 8-1/2 63-5/16 22-/16 44-3/4 14-1/16 55-15/16 50-/8
mm 1063 406 223 1608 50 113 35 1421 122
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
2. Locating Fireplace & Chimney
oation o te elae an ine ill aet eo-
ane
•Install itin te a aisae enlose te uilin
enveloe Tis els to oue oe at eseiall
uin litin an ie-on o te e
• enetate te iest at o te oo Tis iniies
te eets o in loain
•oate teination a aa o tees aaent
stutues uneven oo lines an ote ostutions
• Miniie te use o ine osets
•onsie te elae loation elative to oo an eilin
an atti oists
• Tae into onsieation te teination euieents in
Setions 5 an 6
M a r g ina l L o c a t io n:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase
in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
M a r g ina l L o c a t io n:
• Wind loading possible
Figure 2.3 Recommended Chimney Locations
• Install te outsie ai it it te intae ain evailin
ins uin te eatin season
• nsue aeuate outoo ai o all oustion
alianes an eaust euient
• nsue unae an ai onitionin etun vents ae not
loate in te ieiate viinit o te elae
• Avoi installin te elae nea oos alas o
sall isolate saes
• Reesse litin soul e a seale an esin
• Atti ates eate stie o seale
• Atti ounte ut o an ai anle oints an seas
tae o seale
8Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
C. Tools and Supplies Needed
eoe einnin te installation e sue te olloin
tools an uilin sulies ae availale
Reioatin sa ain ateial
lies Non-oustile sealant
Hae Gloves
illis seive ain suae
lat lae seive leti ill an its
lu line Saet lasses
evel Tae easue
1/2-3/4 in lent 6 o 8 sel-illin ses
Mis ses an nails
D. Inspect Fireplace and Components
WARNING! Risk of Fire and/or Explosion! Damaged
parts could impair safe operation. DO NOT install dam-
aged, incomplete or substitute components. Keep re-
place dry.
• Reove elae an oonents o aain an
inset o aae
• ent sste oonents an oos ae sie in
seaate aaes
• Reot to ou eale an ats aae in sient
• Read all the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety
and benet.
E. Fireplace System Requirements
Te elae sste euieents onsist o te ollo-
in
• ielae
- iei inlue it elae
- Doo inlue it elae
- Non-oustile ain ateial inlue it
elae
- Heat tension
•Outsie Ai Sste oo an ollas inlue it
elae
• asia
• ine Sste
- ine ai it inlue it elae euie it
S300 seies ine
- Atti Insulation Siel inlue it elae
- ine teination a
• Non-oustile nis ateial
Otional oonents inlue
• ieseen
• intel a
• Heat one it
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
3 Framing and Clearances
A. Fireplace Dimensions
1 1 - 1 /8 in.
( 28 3 m m )
23- 1 /8 in.
( 5 8 7 m m )
31 - 1 /8 in.
( 79 1 m m )
3- 1 /2 in.
( 8 9 m m )
40 - 5 /1 6 in.
( 1 0 24 m m )
43- 1 3/1 6 in.
( 1 1 0 0 m m )
37 in.
( 9 40 m m )
40 in.
( 1 0 1 6 m m )
43 in.
( 1 0 1 6 m m )
1 in.
( 25 m m )
5 - 7/8 in.
( 1 49 m m ) 6- 1 /2 in.
( 1 65 m m )
9 - 1 1 /1 6 in.
( 246 m m )
F a n E l e c t r ic a l A c c e s s
( r ig h t s id e o f f ir e p l a c e )
Figure 3.1 Fireplace Dimensions
10 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
►
B. Clearances
WARNING! Risk of Fire!
YoumustcomplywithallminimumairspaceclearancestocombustiblesasspeciedinFigure3.2.DO NOT pack required
airspaceswithinsulationorothermaterials.Framingornishingmaterialusedonthefrontof,orinfrontof,thereplace
closer than the minimums listed must be constucted entirely of non-combustible materials (i.e., steel studs, concrete board,
etc.).Failuretocomplymaycausere.
Figure 3.2 Clearances to Combustible Materials
2 in. ( 5 1 m m ) m in.
A t t ic
I ns u l a t io n
S h ie ld
C e iling F ir e s t o p
( c e il ing )
( r o o f )
( a t t ic )
( c e il ing )
C e iling F ir e s t o p O f f s e t /R e t u r n w it h
h a ng e r s t r a p s
S t o r m C o l l a r
R o o f F l a s h ing
2 in. ( 5 1 m m ) m in.
2 in. m in.
( 5 1 m m )
M u s t h a v e 2 in. ( 5 1 m m )
m inim u m c l e a r a nc e
t o h e a d e r
2 in. ( 5 1 m m ) m in.
2 in. ( 5 1 m m ) m in.
2 in. ( 5 1 m m ) m in.
1 in. ( 25 m m ) t o s id e o f a p p l ia nc e
( e x c e p t a t na il ing f la ng e s w h e r e it is 1 /2 in. [ 1 3 m m ] )
1 in. ( 25 m m ) t o b a c k
o f a p p l ia nc e
0 in.
t o f l o o r
0 in. t o l e v e l
o f s t a nd o f f s
2 in.
( 5 1 m m )
m in.
36 in. ( 9 1 4 m m )
s t a nd o f f s t o c e il ing
11
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
►
2. Reduced Mantel Height / Optional Framing
Construction Required
Non-combustible antel ateial iniu eit
o ase o elae to unesie o antel 46 in
1168 en te olloin enlosue onstution
ateials ae use
Non-oustile ain ateials ust e use aove
elae to eit o 84 in 2134 o to te eil-
in o ase o elae o all onstution ateials
ain ees seetin an all nis ateials
1. Minimum Clearances to Combustibles
P o s it io n c o m b u s t ib le /
no n- c o m b u s t ib l e m a nt e l
60 in. ( 1 5 24 m m ) f r o m
b a s e o f f ir e p l a c e
1 2 in.
( 30 5 m m )
46- 1 /4 in.
( 1 1 75 m m )
24 in.
( 61 0 m m )
2 in.
( 5 1 m m )
48 - 1 /4 in.
( 1 226 m m )
42-1/4 in.
( 1 0 73 m m )
The finished cavity depth must
be no less than 24 in. (610 mm)
from the finished backwall to
the outside of front wall framing.
Figure 3.3 Framing the Fireplace
WITHIN ENCLOSURE AREA
ielae to aall 1 in 25
ielae to sieall 1 in 25
Dut oots to ain 0 in 0
To stanos to eae 0 in 0
Doo oenin to sieall 22-8 in 581
EXPOSED SURFACES
aelate to sieall 16 in 406
Heat one ai ills to eilin 12 in 305
MANTEL
Mantel iniu eit 60 in 1524
Maiu antel et 12 in 305
12 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
C. Construct the Chase
A ase is a vetial olie stutue uilt to enlose te
elae an/o its vent sste etial ines tat
un on te outsie o a uilin ust e installe insie a
ase
In ol liates Heat & Hoe Tenoloies eo-
ens tat te ase e ell insulate usin att te
insulation eteen te oists
onstution o te ase a va it te te o uil-
in Tese instutions ae not sustitutes o te euie-
ents o loal uilin oes oal uilin oes MST
e ee
ases soul e onstute in te anne o all outsie
alls o te oe to event ol ai atin oles
Te ase soul not ea te outsie uilin enveloe
in an anne All oute alls nee to e insulate
uilin oes euie alse eilin an eilin estos/
atti siels at ea oo o te ase o eve 10 t 3048
o lea sae to ontol sea o e
alls eilin ase late an antileve oo at te st
level o te ase soul e insulate see iue 34
ao an ai inltation aies soul e installe in te
ase as e eional oes o te est o te oe A-
itionall Heat & Hoe Tenoloies eoens tat
te insie suaes e alle an tae o te use o
an euivalent eto o aiu ai titness
Holes an ote oenins soul e aule it i
teeatue aul o stue it unae e lass
insulation
C e il ing
F ir e s t o p
M e t a l C h a s e T o p
R o u nd T e r m ina t io n C a p
F a l s e C e il ing
I ns u l a t io n in t h e
o u t s id e w a l l s
o f t h e c h a s e
A t t ic
I ns u l a t io n
S h ie l d
C h im ne y
C e il ing
F ir e s t o p
T a b s
F a l s e C e il ing
F a l s e C e il ing I ns u l a t io n
I ns u l a t io n
S t o r m C o l l a r
Figure 3.4 Chase Assembly
1 2 3
A l l o u t s id e w a l l s s h o u ld b e ins u l a t e d .
Figure 3.5 Chase Constructions
1 ielae an ine enlose in an eteio ase
2 ine oset tou eteio all an enlose in ase
3 ase onstute on oo
• Te ase is onstute usin ain ateials u
te sae as te alls in ou oe A vaiet o siin
ateials a e use inluin i stone venee
i o stana siin ateials
•In onstutin te ase seveal atos ust e
onsiee
- Maintain a 2 in 51 ai sae aoun te
ine
- Te ase to ust e onstute o non-
oustile ateial
- In ol liates a esto sae an atti insulation
siel soul e installe in an insulate alse eilin
at te 8 t 2438 level aove te elae
assel Tis eues eat loss tou te ase
- In ol liates te alls o te ase soul e
insulate to te level o te alse eilin as son in
iue 34 Tis ill el eue eat loss o te
oe aoun te elae
Tee eales o ase aliations ae son in i-
ue 35
WARNING! You must install false ceilings and ceil-
ing restops at each oor of the chase or every 10 ft
(3.05 m) to control spread of re.
WARNING! Risk of Fire! DO NOT sealareabetweenre
stop opening and chimney pipe except where they enter
the attic or leave the warm air envelope of the home (use
600° F sealant).
WARNING! Risk of Fire! You must maintain a minimum
2 in. (51 mm) air space clearance to insulation and other
materials surrounding the chimney system.
• Insulationandothermaterialsmustbermlysecuredto
prevent accidental contact with chimney system.
• Thechasemustbeproperlyblockedtopreventblown
insulation or other combustibles from entering and
makingcontactwithreplaceorchimney.
• Failuretopreventcontactbetweeninsulationorother
materials and chimney system may cause overheating
andre.
13
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
D. Frame the Fireplace
NOTICE: Heat etension esin ust e eteine
eoe installation o elae
I te elae is lae on te oo te aiu eit
o a nise aise eat is 5-3/4 i ou ant a ie
aise eat te elae ust e lae on a lato
NOTICE: Wiring for fans must be done before framed
enclosure is completed. If using a Heat Zone Kit, it
also must be installed before enclosure is complete.
Te 100 ielae ill t a ae oenin eit o
46-1/4 in 114 tall an 42-1/4 in 103 ie
WARNING! Risk of Fire! You must comply with all
minimum air space clearances to combustibles. DO NOT
pack required air spaces with insulation or other materi-
als.
WARNING! Risk of Fire! Comply with all minimum clear-
ancesspecied.
• A minimum1in.(25mm)airclearancemustbe
maintained at the back and 1 in. (25 mm) to the sides
ofthereplaceassembly.
• Chimneysectionsatanylevelrequirea2in.(51mm)
minimum air space clearance between the framing and
chimney section.
iue 33 sos a tial ain usin 2 4 lue
o te elae assuin oustile ateials ae
use All euie leaanes to oustiles aoun te
elae ust e aee to See iue 32 An ain
aoss te to o te elae ust e aove te level o
te to stanos No eess aove stanos
The
nise avit et ust e no less tan 24 in
610 o te nise aall to te outsie o ont
all ain ain ust eten stait u all te a
to te eilin
CAUTION! Riskof Cuts/Abrasions. Wearprotectivegloves
and safety glasses during installation. Sheet metal edges
are sharp.
WARNING! Risk of Fire! Prevent contact with sagging,
loose insulation.
• DO NOT install against vapor barriers or exposed
insulation.
• Secureinsulationandvaporbarriers.
• Provideminimumairspaceclearancesatthesidesand
backofthereplaceassemblyasoutlinedinSection3.
E. Secure and Level the Fireplace
Tis elae a e lae on eite a oustile o
nonoustile ontinuous at suae ollo te in-
stutions o ain in Setion 3 Slie te elae into
osition e sue to ovie te iniu 1 in ai lea-
ane at te sies an 1 in at te a o te elae
Te elae soul e ositione so te ae o te non-
oustile ateial on te elae ill e us it te
ae o te all on te alls See iue 36
evel te elae an si as neessa
T h e se su r f a ce s
m u st b e e ve n!
D r yw a l l N o n- co m b u st ib le
f a ci ng m a t e r ia l
Figure 3.6 Drywall - Non-combustible Facing Material
14 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
1 in. ( 25 m m ) O v e r la p
M e t a l s t r ip s 2 in. ( 5 1 m m ) u nd e r e d g e o f F ir e p l a c e
a nd H e a r t h E x t e ns io n a nd e x t e nd e d 2 in. ( 5 1 m m )
b e y o nd b o t h s id e s o f f ir e p l a c e o p e ning .
N a il o r s c r e w m e t a l s t r ip s in p l a c e .
P a l l e t M o u nt ing /F l o o r
B r a c k e t s
R a is e d P l a t f o r m
F l o o r
2 in.
( 5 1 m m )
1 in. ( 25 m m ) m in.
o v e r la p
2 in.
( 5 1 m m )
T o p p ie c e m u s t o v e r la p
b o t t o m p ie c e
Figure 3.8 Protect the Front of an Elevated Platform
F. Protective Metal Hearth Strips
Figure 3.7 Position the Protective Metal Hearth Strips
• oate te to otetive etal eat stis easuin
aoiatel 26 in 4 in 660 102 inlue
it tis elae
• Slie ea etal sti 2 in 51 une ont ee o
elae
• Ovela stis in te ile o elae oenin 1 in
25 iniu
•Metal stis ust eten eon te ont an sies
o te elae oenin at least 2 in 51
iue 3
•otet te ont o a lato elevate aove te eat
etension it etal stis not inlue it elae
e iue 38 See Setion 6 o eat etension
instutions
WARNING! Risk of Fire! Protective metal hearth
strips MUST be installed on combustible surfaces. DO
NOT cover metal strips with combustible materials.
Sparksorembersmayigniteooring.
WARNING! Risk of re! High temperatures, sparks,
embers or other burning material falling from the
replacemayigniteooringorconcealedcombustible
surfaces.
• ProtectivemetalhearthstripsMUSTbeinstalled.
• HearthextensionsMUSTbeinstalledexactlyas
specied.
WARNING! Risk of Fire!
Follow these instructions exactly.
Facing materials must be installed properly to prevent
re.
No materials may be substituted without authorization by
Hearth & Home Technologies
G. Facing Material
TOOLS NEEDED: oee ill it 2 illis ea it
aulin un
Onl non-oustile ateials sulie it elae
a e use to ove te etal elae ont
NOTE: All boards are pre-drilled for your convenience.
Boards MUST be attached in the following order:
bottom, top, and then the two sides, red-painted side
out.The top andbottom board shouldeach have ahang
tag attached. Leave them attached for referral for the
nishingoperation.
•Atta te otto oa to te otto o te oute
elae an it enlose ses ensuin te oa
is entee DO NOT remove hang tags
• ente an atta te to oa to te oute an an
ain ees DO NOT remove hang tags.
•sin te Sue alsti un a lit ea 1/8 in
iniu eteen te etal suae o te elae
an te utt ees o te to oa See iue 3
• nsuin te to o te sie iees an te to oa
alin atta te sie iees to te oute an an ain
ees
Figure 3.9 Apply Non-combustible Materials
Side
Board
Bottom
Board
Side
Board
Top
Board
DO NOT
remove hang
tags
Apply bead of
Super Calstick to
edge here
NOTICE: 1/8 in. of the facing material may be visible
afternishingmaterialsareapplied.This1/8in.must
be painted or the red will show.
15
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
►
H. Outside Air Kit
An outsie ai it ust e use o oustion Heat &
Hoe Tenoloies eoens ou utilie te sotest
ut un to otiie te eoane o te outsie ai
it Te outsie ai inlet oo soul e ositione in a
anne tat ill not allo sno leaves et to lo te
inlet In soe installations te ai ut a nee to e un
vetiall In su an installation a 3 t 14 eit
ieene ust e aintaine o te to o te ue-
ost ine setion to te outsie ai inlet oo
Ree to iues 310 an 311 en lain te outsie
ai inlet oo
Te outsie ai it is installe on te it an sie o te
elae See iue 312 o anle loation/oeation
• ut a 6 in 152 ole in outsie all to aooate
ai iin
• se 6 in 152 etal e o ii iin not sulie
to ietl onnet outsie ai to elae intae Insulate
te ie to event ost onensation
• se te sulie outsie ai inlet oo
• Seal eteen te all an te ie it silione to
event oistue enetation an ai leas
• Seal eteen te outsie ai inlet oo an te ouse
it silione to event ai inltation
CAUTION! Risk of Cuts/Abrasions. Wear protective
gloves and safety glasses during installation. Sheet metal
edges are sharp.
CAUTION! Risk of Fire or Asphyxiation! DO NOT draw
outsidecombustionairfromwall,oororceilingcavity,or
enclosed spaces such as an attic or garage.
• DO NOT place outside air inlet hood close to exhaust
vents or chimneys. Fumes or odor could be drawn into
theroomthroughthereplace.
• Locateoutsideairinlethoodtopreventblockagefrom
leaves,snow/ice, orother debris.Blockages couldcause
combustion air starvation.
A t t ic ins u la t io n s h ie l d
m u s t b e u s e d t o k e e p
ins u l a t io n a w a y f r o m
c h im ne y .
C e il ing f ir e s t o p
o n f l o o r o f a t t ic .
3 f t m in. f r o m t o p o f
u p p e r m o s t c h im ne y
s e c t io n t o a ir inl e t .
Figure 3.10 Outside Air Inlet Locations
16 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
O u t le t b l o c k e d b y
s no w , l e a v e s , e t c .
N O
G a r a g e o r
c o m b u s t ib le
l iq u id s s t o r a g e
N O
A t t ic s p a c e
N O
O u t le t p l a c e d
h ig h e r t h a n 3 f t
b e l o w t h e
t e r m ina t io n c a p
N O
U s e o nl y d u c t m a t e r ia l s
s p e c if ie d b y m a nu f a c t u r e r
Figure 3.11 Outside Air Installation
Figure 3.12 Outside Air
T e r m ina t io n C a p
s u p p l ie d w it h
f ir e p la c e
6 in. ( 1 5 2m m ) m e t a l f l e x
o r r ig id p ip e
O p e n/C l o s e
K no b f o r
o u t s id e a ir
C L O S E
O P E N
1
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
DUCT RUN REQUIREMENTS
MAIMM Dut Run 40-t 12
MINIMM Dut Run 36 in 14
DUCTING MATERIAL
6 in 152 -ent Onl
DO NOT ut into eistin unae lenu
MINIMUM CLEARANCE TO COMBUSTIBLES
1 in 25 o te -ent
1
/2 in 13 o to & otto o outlet o
0 in 0 o te sies o outlet o
12 in 305 o all eiste to eilin
Ree to iue 313
CAUTION! ALLwiringshouldbedonebyaqualiedelec-
trician and shall be in compliance with local codes and
with the National Electric Code NFPA/NEC No. 70-current.
CSC22.1 Canadian Electric Code.
Possible Air Duct Runs / Locations
Figure 3.13 Minimum Clearances to Combustibles
C e il ing R e g is t e r
W a l l R e g is t e r
F l o o r R e g is t e r
T w o D u c t K it s
C e il ing R e g is t e r
1 2 in. ( 30 5 m m ) m inim u m c l e a r a nc e
f r o m r e g is t e r t o c e il ing
I. Heat Zone Kit (Optional)
Te Heat-one aesso it onves a ai o te
elae tou ai uts to eote loations in te
sae oo o ote oos o te uilin ou a install
1 o 2 Heat-one its on te elae Installation o tis
it MUST e eoe a ualie sevie teniian
I an ats ae issin o aae ontat ou loal
eale eoe statin installation DO NOT install a a-
ae it
Tis it is teste an sae en installe in aoane
it tis installation anual It is ou esonsiilit to
ea all instutions eoe statin installation an to ol-
lo tese instutions aeull uin installations
Te Heat-one oo it is aeull enineee an
ust e installe onl as seie I ou oi it o an
o its oonents ou ill voi te aant an ou a
ossil ause a e aa Installation ust e one
aoin to aliale loal state ovinial an/o
national oes
lan te loation o te elae an a ai ut uns
18 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
Installation
• Reove te noout o ove late o te to o te
elae an isa it See iue 314
• ut a 3 in 6 ole in te insulation oa as e
te iensions son in iue 314
Adapter
M o u nt ing
P l a t e
S t a r t e r P ip e
K no c k o u t
C u t a 3 in. ( 76 m m )
h o l e in ins u l a t io n b o a r d
3- 1 3/ 1 6 in.
(9 7 mm)
3- 1 / 8 in. (7 9 mm)
CL
Run Length Cut Pipe
20 - 40 ft (6-12 m) 2 in. (51 mm)*
*A minimum of 2 in. (51 mm) pipe must be used to
cover the raw insulation to prevent it from blowing
out through the return air grille.
10 - 20 ft (3 - 6 m) 8 in. (203 mm)
3 - 10 ft (1 - 3 m) No cut needed**
**Use full 16 in. (406 mm) as supplied
• Deteine te neessa lent o state ie o te
Tale 31 an ut as euie
Figure 3.14
• Slie te state ie into te elae atin te
oles in te late to te oles in te elae
• lae te aate on te ountin late linin u oles
sin ou seet etal ses inlue in te it seue
te aate an ountin late into elae Ate
seuin to te elae tae on te aate ees
to te to o te elae it aluinu tae to event
leaae
• Deteine te loation o te ai eiste an an
ousin assel ut a -5/8 in 13-5/8 in 143
346 ole eteen ain ees all stus
o oo oists Te aets an e otate 180 an
ounte to te a sie o te 2 4 i neessa See
iue 316
NOTICE: The fan and electrical connections must be
accessible for servicing per local code requirements.
NOTICE: If the fan housing is installed in a 2 x 4 wall,
the front of the housing will protrude approximately 1/4
in.(6mm)fromthenishedwall.
• Atta enou 6 in 152 -ent as euie o
ou installation to te an ousin A maximum of (4)
90° elbows is recommended. Seuel tist lo te
-ent to te aate
Also se te -ent to te outlet o on te an
ousin See iue 31
Suot ut at intevals
o no eate tan 4 t 1 as euie loal oe
Figure 3.15
WARNING! Risk of Fire! Comply with all minimum
clearancesspecied.
• A minimum 1 in. (13 mm) air clearance must be
maintainedatthe back and 1in.(25mm) to the sides
ofthereplaceassembly.
NOTE: It is important the pipe length be adhered to
or it will affect the performance of your replace.
• On te ountin late an en te tas ona
Slie te tas ove te outsie o te state ie Seue
it ou seet etal ses inlue in astenes
aae iue 315
Table 3.1
1
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
S e c u r e l y T w is t
L o c k B - V e nt t o
A d a p t e r
S e c u r e B - V e nt t o F a n H o u s ing
w it h s h e e t m e t a l s c r e w s
R e t u r n A ir G r il l e
I ns t a l l w it h L o u v e r s
p o int e d d o w n
B r a c k e t
C a n r o t a t e
180
o
2 x 4 W a l l
F a n H o u s ing
1 /2 in. ( 1 3m m )
c le a r a nc e t o
c o m b u s t ib l e s
m u s t b e
m a int a ine d .
2 x 4 w a l l
S h e e t R o c k
L e a v e 1 /4" ( 6m m ) c l e a r a nc e
f r o m a ll 4 o u t e r e d g e s
S e a l g r il l e u s ing g a s k e t ing s u p p l ie d w it h t h e k it
• Install te vaiale see all eostat it settin on
O in a onvenient loation Tis sit ill ontol
te Heat-one an oeation
•Reove te untion o ie 110 A sevie TO
te all eostat an ROM te all eostat to te
an untion o se ie nuts to seue te 110 A
sevie ies to te ot la an neutal ite an
ies an se te 110 A oun ie to te untion
o See iue 31
• Seue te etun ai ille to te an ousin ain
sue it is us Te ille ust e installe it te
louves ointin on
NOTICE: DO NOT USE ADJUSTABLE REGISTERS.
J u nc t io n B o x R e m o v e d
W ir e C l a m p
W ir e N u t s
J u nc t io n B o x
B l a c k
W h it e
NOTICE: Secure the duct so that clearance to the re-
place outer wrap is maintained. Tape all seams with alumi-
numtape1-1/4in.(32mm)minimumwidthorasspecied
by local codes.)
• Seal all te a aoun te insie o te etun ai ille to
event ot ai ein an a into te ventin sste
usin asetin sulie it te it eave 1/4 in 6
leaane o all ou oute ees Ti eess
asetin See iue 318
Figure 3.16
Figure 3.17
Figure 3.18
Figure 3.19
20 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
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