Heatlie Barbecues COMMUNITY BARBECUE CBBQ 600 Configuration guide

COMMUNITY
BARBECUE SERIES
CBBQ 600 & CBBQ 850
Instructions and
General Information

CONGRATULATIONS
ON PURCHASING A HEATLIE
BARBECUE!
Designed for those who love the experience of outdoor cooking, we’re sure you’ll
enjoy the power and efficiency of the Ribbon Burner System. Especially the fact
that you’ll never have to worry about flare-ups! Here’s looking forward to many
delightful occasions preparing the food you crave, for the ones you love.
• Please read through the following instructions before you begin to install your
Heatlie Barbecue.
• If you have purchased the Heatlie Community Barbecue Cabinet, please refer
to the instructions supplied with the cabinet.
• Check the product supplied has the correct gas type, either LPG or Natural
Gas, required for your use. This will be clearly marked on the carton and on
the product.
•If you have purchased the Serviceable Burner Insert (SBI) then please refer to
the instructions in this manual for replacement.
•Be sure to read the Warranty Policy and understand these conditions.
WARRANTY REGISTRATION
If not purchased through Heatlie, complete the Product Register form, located under
Customer Help on the Heatlie website. The serial number can be found on the instruction
label on the outside left of the drawer of your Heatlie Barbecue.
COMMUNITY BARBECUE
A-0060-MAN Heatlie Community Barbecue Instruction Manual V2 Updated Dec 2021
This appliance is for OUTDOOR USE ONLY.
This product is protected from copying by Design Registrations:
Overall Design No.
Ribbon Burner System No. RD 100131
AGA Certificate No. 9001
Barbecue Models: CBBQ 600, CBBQ 850

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A-0060-MAN Heatlie Community Barbecue Instruction Manual V2 Updated Dec 2021
CONTENTS
5
Unpacking The Box:
Safety Precautions
6
Positioning Your
Heatlie Barbecue In
An Outdoor Area
12
Using the Barbecue
Plate: Cleaning &
Seasoning
13
Lighting Instructions
15
Maintenance
Instructions
14
Cooking Instructions
16
Trouble-Shooting
14
Cleaning Instructions
7
Installation:
Cabinet Preparation
9
CBBQ 600: Bench
Preparation and
Installation
10
CBBQ 850: Bench
Preparation and
Installation
11
Connecting To A Gas
Supply
18
Warranty Policy
17
Gas Consumption

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A-0060-MAN Heatlie Community Barbecue Instruction Manual V2 Updated Dec 2021
IGE850
IGE600
CBBQ 600
CBBQ 850

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A-0060-MAN Heatlie Community Barbecue Instruction Manual V2 Updated Dec 2021
Remove all items from the box and check against the list below to
ensure that all components are included.
Box Contents
Before installation, please check that the following components have
been supplied:
1x Heatlie Community BBQ (CBBQ 600 or CBBQ 850)
1x Large Ziploc bag with instructions
1x Waste container
1x Serviceable Burner Insert (SBI) in ordered configuration
1x Ziploc bag with fixing screws
Tools Required (not supplied)
1 x No.2 Philips head screw driver
NOTE: Template for bench cut out
If you are installing the barbecue in a bench top, please retain the
template provided in the barbecue box marked “Template for cut
out”.
Visual references of these templates can be found on page 9 (CBBQ
600) and page 10 (CBBQ 850).
UNPACKING
THE BOX
SAFETY
PRECAUTIONS
•If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage, personal
injury or death.
•Do not use or store flammable material in or near this
appliance. This includes fuel gas.
•Do not place articles on or against this appliance.
•Do not spray aerosols in the vicinity of this appliance while it is
in operation. This includes spray cooking oils.
•Do not modify this appliance.
•Do not use an adaptor at the cylinder connection.

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This barbecue is only to be used in an above ground, open air situation
with natural ventilation, without stagnant areas, where gas leakage and
products of combustion are rapidly dispersed by wind and natural
convection.
The Community Barbecue is not for use indoors. Please refer to AS5601 for
specific installation and ventilation regulations.
If you are using the barbecue within a structure, please ensure that you are
complying with at least one of the following positioning options:
• An enclosure with walls on all sides, but at least one permanent opening
at ground level and no overhead cover (Figure F1);
• Within a partial enclosure that includes an overhead cover and no more
than two walls (Figures F2 and F3);
• Within a partial enclosure that includes an overhead cover and more than
two walls, with the following also applying (Figures F4 and F5):
(i) At least 25% of the total wall area is completely open and unrestricted
(ii) At least 30% of the remaining wall area is open and unrestricted;
• In the case of balconies, at least 20% of the total of the side, back and front
wall areas are to be open and unrestricted, and remain as such.
NOTE: A door, blinds, or window, is not to be considered a permanent
opening.
POSITIONING
YOUR HEATLIE
BARBECUE IN
AN OUTDOOR
AREA
FIGURE F1 - OUTDOOR AREA - EXAMPLE 1
FIGURE F4 - OUTDOOR AREA - EXAMPLE 4
FIGURE F5 - OUTDOOR AREA - EXAMPLE 5
30 percent or more in total
of the remaining wall area is
open and unrestricted
30 percent or more in total
of the remaining wall area is
open and unrestricted
FIGURE F3 - OUTDOOR AREA - EXAMPLE 3
Both ends open
FIGURE F2 - OUTDOOR AREA - EXAMPLE 2
Open side at
least 25% of
total wall area
Open side at
least 25% of
total wall area

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INSTALLATION
CABINET
PREPARATION
Firstly, all Community Barbecues need to be kept under a weather proof
cover.
The requirements and instructions for using your Heatlie Barbecue in a
purpose-built cabinet are outlined below.
The Community Barbecue can be installed into a bench and bench top
which are made from combustible and/or non-combustible materials.
The Community Barbecue can also be installed into a cabinet with zero
clearance between the barbecue body and the cabinet panels, providing
the appropriate ventilation requirements are met.
Combustible Construction Materials
The Community Barbecue has been designed to allow installation into
benches and bench tops manufactured from combustible materials. The
following are examples of combustible materials that can be used when
installing the Community Barbecue: Timber, Laminate or MDF.
Combustible materials CAN NOT be used within 1000mm above, and
170mm below the Barbecue benchtop as measured. The cutout for the
bench top must not be smaller than outlined in the installation
instructions.
Non-Combustible Construction Materials
Non-combustible Materials can be used within the 75mm exclusion area
below the barbecue. Examples of Non-combustible materials are: Steel,
Stainless Steel, Caesar Stone, Granite, Brick.
Ventilation Requirements
A minimum ventilation area of 1930cm2(CBBQ 600) or 2530cm2
(CBBQ 850) between the barbecue and open air is required, for both LPG
and Natural gas applications. It is recommended that the underside of
the BBQ be left completely unrestricted and this area be added into the
cabinet intake in order to allow maximum flow.
This essential ventilation area can be located anywhere in the cabinet.
For example, if the back of your bench is against a brick wall and there is
no opportunity for ventilation in the back, the ventilation area will need to
be placed somewhere in the front or sides of the cabinet.
LPG Gas Cylinder Compartment
When using LPG, the gas cylinder needs to be placed in a ventilated
compartment that is completely separate from the compartment which
houses the Barbecue. The compartment where the LPG cylinder is stored
needs to be ventilated at the top and bottom, with each opening being
at least 200cm². The upper edge of the bottom opening must not be
more than 120mm above the base of the cabinet.
NOTE: This ventilation is in addition to the ventilation required for the
barbecue.
A hole (maximum diameter 20mm) must be made in the unit to enable
the hose fitting to pass from the cylinder compartment to the barbecue.
Refer to AS5601 for pipe sizing details.

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Natural Gas
When the Community Barbecue is connected to a main gas supply
(Natural Gas), a separate compartment is not required.
A 40mm diameter hole is required on the rear of the cabinet (on the side
which has the control knob) to allow access to the natural gas
connection. The hole should not be more than 40cm above the base of
the cabinet.
Refer to AS5601 for pipe sizing details.

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950mm
690mm
112mm
980mm
730mm
Bench Preparation
NB. If you are installing a CBBQ 850 please refer to page 10.
Before cutting your bench top please ensure you have a minimum of
170mm clear of combustible materials below the bench top to
accommodate the body of the barbecue. Be mindful of the barbecue's
weight when preparing the bench.
1. Prepare bench top cut out using the template provided, as shown
below in Figure 1. Use a fine point marker; then make your cut as
accurately as possible.
2. Ensure ventilation openings meet the requirements on page 6 & 7.
CBBQ600 Installation:
1. Carefully lower the barbecue into the opening in the bench top.
2. Push the barbecue into the cavity to ensure all trim edges are flush
with the mounting faces. It must be located centrally in the cutout
3. Secure the barbecue in place using the supplied Tek screws or
equivalent fasteners. DO NOT exceed maximum screw depth into the
barbecue of 15mm.
4. Connect CBBQ 600 to a gas supply (refer page 11).
Figure 3 (below) shows the height of the CBBQ 650. The trim sits
26.4mm above and in front of the bench cutout. Figure 4 (below)
shows the depth recessed into the cabinet.
144mm
14.2mm
FIGURE 3
FRONT
FIGURE 4
LEFT
185mm
FIGURE 1
Benchtop cut out measurements (as per template)
FIGURE 2
Trim dimensions
CBBQ 600
Area suitable for mounting
FIGURE 5
REAR - Gas connection location
75mm
115mm

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A-0060-MAN Heatlie Community Barbecue Instruction Manual V2 Updated Dec 2021
1200mm
690mm
112mm
1230mm
730mm
CBBQ 850 Bench Preparation
NB. If you are installing a CBBQ 600 please refer to page 9.
Before cutting your bench top please ensure you have a minimum of
170mm clear of combustible materials below the bench top to
accommodate the body of the barbecue. Be mindful of the barbecue's
weight when preparing the bench.
1. Prepare bench top cut out using the template provided, as shown
below in Figure 6. Use a fine point marker and make your cut as
accurately as possible.
2. Ensure ventilation openings meet the requirements on page 6 & 7.
CBBQ850 Installation:
1. Carefully lower the barbecue into the opening in the bench top.
2. Push the barbecue into the cavity to ensure all trim edges are flush
with the mounting faces. it must be located centrally in the cutout.
3. Secure the barbecue in place using the supplied Tek screws or
equivalent fasteners. DO NOT exceed maximum screw depth into the
barbecue of 15mm.
4. Connect CBBQ 850 to a gas supply (refer page 11).
Figure 8 (below) shows the height of the CBBQ 850. The trim sits
26.4mm above and in front of the bench cutout. Figure 9 (below)
shows the depth recessed into the cabinet.
FIGURE 6
Benchtop Cut Out measurements (as per template)
14.2mm
FIGURE 8
FRONT
FIGURE 9
RIGHT
FIGURE 7
Trim Dimensions
185mm
144mm
Area suitable for mounting
FIGURE 10
REAR - Gas connection location
115mm
75mm

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A-0060-MAN Heatlie Community Barbecue Instruction Manual V2 Updated Dec 2021
CONNECTING
TO A GAS
SUPPLY
LPG Connection
If using Liquid Petroleum Gas (LPG), a 9kg cylinder is required. Ensure the
correct ventilation requirements have been applied. For details, please
refer to page 7.
Connect the regulator to the cylinder. Do not over tighten. Tighten the gas
cylinder connection with fingers (left hand external thread POL Type 21
CGAS fitting (pre 31 March 2022) OR right hand internal thread AS 4627,
Type 27). Keep the gas line away from potential hot surfaces.
NOTE: The regulator is connected to the appliance with a right hand
internal thread 1/4" BSP Female fitting.
Conduct a leak test (details below) to check for leaks after
connecting to the bottle.
NOTE: This is a low pressure appliance and the pressure regulator must
be used.
An LPG barbecue cannot be connected directly to a natural gas (piped)
supply. Whilst the Barbecue can be converted, you will need to contact
Heatlie Barbecues or your nearest stockist or for details on parts
required.
Natural Gas Connection
Where the barbecue is supplied for use with Natural Gas, a hose fitting
complying to AS1869 is attached. This has a 1/4” BSP internal thread on one
end, and a bayonet fitting at the other, for connecting to the fixed gas
supply. To connect the bayonet fitting, push it into the fixed connection
and rotate it clockwise to lock into place. When connected, check for leaks,
as outlined below.
Leak Test
With the gas connected, turn the gas on and perform the following test to
check for gas leaks.
Using soapy water, brush or spray over the joint between the gas cylinder
and the connection on the barbecue and watch for bubbles. If bubbles
appear, gas is leaking. The fitting may need to be tightened, or this may be
a result of faulty equipment.
Instructions for gas fitter: The installer must test the appliance for
satisfactory operation before handing over to the customer.

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Cleaning the Barbecue Plate (Before first time use)
The Barbecue plate has a food grade lanolin protective coating on it to
prevent rust before use. Before cooking with the barbecue this coating
needs to be completely removed. Remove as much of the coating as
possible with paper toweling. Then use warm, soapy water sparingly and
a non-scratch scourer, wash the hotplate until the water runs clear.
Remove the waste container prior to cleaning or check often and empty
as required. If the plate feels tacky to touch, wash again.
The plate cannot be left without oil on it, i.e. it must be seasoned once the
lanolin is removed.
Seasoning the Barbecue Plate & Grill Plate
The Heatlie Community Barbecue Plate is made of stainless steel or mild
steel and both need to be seasoned prior to use. This will reduce the
likelihood of food sticking to the plate and ensure longevity of the plate.
This is a similar process to seasoning a wok.
To season the plate, first follow the instructions on cleaning the barbecue
plate (above).
Rinse and dry the plate. Apply a layer of vegetable oil or cooking oil.
Spread the oil over the plate using a scraper or brush. Turn the barbecue
on and heat for around 3 minutes. Then wipe off excess oil with a paper
towel. Take care not to touch the hot plate.
Your barbecue is now ready to cook.
USING THE
BARBECUE
PLATE

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LIGHTING
INSTRUCTIONS
Before Lighting
1. Check the fat container is not full, empty if required.
2. Ensure the knob is in the LOW position.
3. Inspect Gas cylinder for damage and valid test date.
4. Turn on valve at the gas cylinder (for gas cylinder connection AND if it
is an accessible valve).
5. Check there are no leaks (see Leak Test on page 11).
6. Check the rear and underside vents for obstructions. Remove any
present
Lighting
1. Turn the knob to HIGH position.
2. Over 10 seconds, Push and HOLD panel waiting for 'Click: to light
burner.
3. Keep HOLD of the panel and LOOK through view hole (figure 11) for
flame. Repeat step 2 until lit.
4. Continue to HOLD the start button until a 'BEEP' is heard to indicate the
timer has started.
5. Slowly RELEASE the start button. The BBQ should stay lit.
6. The BBQ will stay lit for 11 minutes.
7. The BBQ will BEEP 3 TIMES when turning off.
8. HOLD the start button until the BEEPS END to continue cooking.
9. Otherwise, REPEAT steps 2-6 to relight BBQ.
10. Ensure vents remain unobstructed. Refer to page 7 for ventilation
requirements.
NOTE: If the barbecue does not operate correctly, turn it off and refer to
the troubleshooting section on page 16.
FIGURE 11

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COOKING
INSTRUCTIONS
Turn the barbecue on high for 2 minutes to pre-heat the hotplate.
As a guide:
For a 20mm thick, medium cooked steak, cook for 3-4 minutes each side.
For a medium-rare steak, cook for 2 minutes on each side.
For gourmet sausages (25mm thick) cook for approximately 10 minutes,
turning every couple of minutes.
After use, scrape the food particles off the hotplate and apply a layer of
cooking oil. Avoid washing the plate with water.
Clean the trim of the barbecue with a soft cloth and a commercially
available stainless steel cleaner when possible.
The internal drawer area can be cleaned with a commercially available
barbecue cleaner.
The stainless steel plates will darken or dis-colour with use. This is typical
of stainless steel barbecue plates.
Ensure the internal waste tray is emptied periodically. To do so, open the
drawer of the barbecue with the key. Then grab the tabs on the sides of
the waste tray lid. Lift to reveal the waste container as in figure 12. Lift the
container out by the handles on the sides.
FIGURE 12
CLEANING
INSTRUCTIONS

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1. Place the SBI in its packaging on top of the barbecue for ease of
access.
2. Isolate the gas supply from the barbecue.*
3. Unlock and open the barbecue service drawer.
4. Locate and remove the thumb screws shown in Figure 13 and 14
securing the SBI in place (4 for CBBQ 600, 5 for CBBQ 850).
DO NOT remove any other screws from the barbecue. It is
potentially dangerous.
5. Disconnect the gas supply hose from the SBI.
6. Grab and slide the SBI in the drawer toward the rear as shown in
Figure 15.
7. Tilt the SBI up according to Figure 16 and pull out the top off the
drawer
8. Once removed, compare the removed SBI to the replacement unit.
ensuring that the configuration outlined on the labels are the same
or changed as requested (conversion kit).
9. For installation, reverse the previous removal steps.
10. Secure the removed SBI into the packaging and return to Heatlie for
servicing. Use the 'From' address located on the packaging.
FIGURE 13
FIGURE 14
FIGURE 15
FIGURE 16
Instructions for Removal/Installation of the Serviceable
Burner Insert (SBI) (for both CBBQ 600 and CBBQ 850)
MAINTENANCE
INSTRUCTIONS
NOTE:
* This is located on the Gas Cylinder for LPG systems. Some Natural Gas
system isolation valves are also located on the cylinder. Mains Natural
Gas location is dependent on your individual installation.
if you are unsure, get a licensed gas fitter to remove the SBI.
It is recommended this appliance is serviced annually. this includes:
•The gas hose and regulator assembly.
•The gas cylinder/supply test date status. Replace if expired.
•All gas connections for soundness with soapy water
(DO NOT spray any fluids onto the timer unit)
•Correct operation of the gas system and burners.
The SBI can be removed and returned to Heatlie for servicing.
The Servicing must only be carried out by Heatlie Barbecues or a
licensed gas fitter. This appliance contains no user serviceable parts.

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Problem Possible Cause Remedy
Barbecue does
not light
Gas supply problem Depress the start button for a few
seconds before attempting to
light to allow more gas to flow.
Check cylinder valve is open.
Check gas bottle is not empty.
Check hose is connected at
bayonet fitting.
Check Natural Gas line is
functional and turned on.
The electrode is too far
away from the burner
Wire probe needs to be 4-5mm
away from the burner and over a
slot in the burner.
The electrode is not
sparking
Ensure the lead is connected
securely to the piezo.
Burner lights but
does not stay lit
Gas supply problem Check cylinder valve is open.
Check gas bottle is not empty.
Check hose is connected at
bayonet fitting.
Check Natural Gas line is
functional and turned on.
Gas control valve
problem
Ensure the knob turns freely and is
on HIGH for ignition.
Thermocouple is not
positioned correctly
Thermocouples need to be
positioned in the flame, 3-5mm
above the burner slots.
Flame is low,
excessively
yellow and/or
depositing soot
on under side of
plate
Gas supply problem Low pressure may result from the
gas cylinder being close to empty.
Change to a full gas cylinder.
Confirm hard gas line is delivering
correct pressure.
Blocked burners Clean burners by blowing high
pressure air through the burner or
with a wire brush.
Inspect gas valve for blockage
caused by insects or spiders
for example
Burner flame is starved
of air
Ensure barbecue is ventilated
correctly.
TROUBLE-
SHOOTING
If any of the above conditions cannot be rectified, contact the place of
purchase or Heatlie Barbecues.
The timer unit
doesn't 'beep'
when lighting
(the barbecue
can ignite but
extinguishes
when button
released).
Thermopile is not
postioned correctly
Thermocouple is not
positioned correctly
Timer unit failure
Thermocouples need to be
positioned in the flame, 3-5mm
above the burner slots
Thermopiles need to be
positioned in the flame, 3-5mm
above the burner slots
Replacement timer unit is
required. If gas fitter is
unavailable to change, SBI
changeover is required.

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CBBQ 600
CBBQ 850
GAS
CONSUMPTION Gas Type Natural Gas Universal LPG
Injector Diameter 1.60mm 0.90mm
Burner Pressure 1.00kPa 2.75kPa
Nominal Hourly Gas Consumption
per burner 10 MJ/hr 9 MJ/hr
NHGC Total 20 MJ/hr 18 MJ/hr
Gas Type Natural Gas Universal LPG
Injector Diameter TBD TBD
Burner Pressure TBD TBD
Nominal Hourly Gas Consumption
per burner TBD TBD
NHGC Total TBD TBD

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Heatlie Barbecues warrants its products to be free of original
manufacturing defects in material and workmanship, for a period of ten
(10) years from the date of purchase for domestic use and one (1) year for
commercial use. Any claim must be made within this time, dating from the
date of purchase.
Our goods come with guarantees that cannot be excluded under
Australian Consumer Law. You are entitled to a replacement or refund for
major failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired or
replaced if the goods fail to be of acceptable quality and the failure does
not amount to major failure.
This warranty is subject to the following conditions:
1. The warranty applies to the original owner provided the original date of
purchase can be verified or the warranty card has been completed and
returned to Heatlie.
2. The owner has the responsibility of adequately packaging the product
and transporting it under insurance to place of purchase, or to Heatlie
Barbecues, at the owner’s cost.
3. Warranty service must be performed by a Heatlie authorised gas fitter
or by Heatlie Barbecues.
4. Installation must conform to the applicable gas and building standards
laid down by the country or state, and according to the Heatlie product
installation guide and instructions.
5. This warranty policy does not cover problems associated with corrosion.
6. This warranty policy does not cover buckling or warping of the hotplate.
7. Lack of maintenance, abuse, misuse, neglect, accident or improper
installation of the appliance will not be covered.
8. Corrosion or damage caused by exposure to the elements, insects,
weather or hail will not be covered under this warranty.
NOTE: ALL BARBECUES MUST BE COVERED BY A WEATHERPROOF
COVER WHEN NOT IN USE
9. Any evidence that the product has been modified or serviced by an
unauthorised person will void the warranty.
10. Heatlie authorised gas fitters may provide on-site warranty service. No
other costs shall be covered by warranty other than the costs of parts
and labour.
11. Spare parts are only available from Heatlie Barbecues.
In the event that warranty service is required, contact the place of
purchase. No other warranties, either expressed or implied, whether by
distributor, retailer or employees of Heatlie, will be recognised or honoured
by Heatlie.
This limited warranty sets forth the sole remedy of the owner. The
total liability of Heatlie is limited to the purchase of the product.
Heatlie are continually updating and improving their products,
therefore details and specifications are subject to change.
WARRANTY
POLICY

Designed and manufactured by:
M&A Mead Investments Pty Ltd t/as Heatlie Engineering
ABN 55 111 671 008
60 Kinkaid Ave NORTH PLYMPTON SA 5037
Phone [phone]
Email Address: [email protected]
Web Page: www.heatlie.com.au