Heatlie Barbecues 1150 Configuration guide

THE HEATLIE
BARBECUE SERIES
1150, 850 & 700
Instructions and
General Information

HEATLIE BARBECUES
3
A-0020-MAN Heatlie BBQ Instruction Manual V8 Updated Feb 2022
CONGRATULATIONS
ON PURCHASING A HEATLIE
BARBECUE!
Designed for those who love the experience of outdoor cooking, we’re sure you’ll
enjoy the power and efficiency of the Ribbon Burner System. Especially the fact
that you’ll never have to worry about flare-ups! Here’s looking forward to many
delightful occasions preparing the food you crave, for the ones you love.
• Please read through the following instructions before you begin to assemble
your Heatlie Barbecue.
• Check the product supplied has the correct gas type, either LPG or Natural
Gas, required for your use. This will be clearly marked on the carton and on
the product.
• Be sure to read the Warranty Policy and understand these conditions.
This appliance is for OUTDOOR USE ONLY and must be covered by a weatherproof
cover when not in use.
This product is protected from copying by Design Registrations:
Overall Design No. 208588
Ribbon Burner System No. RD I00131
Gas Cylinder Holder No. 2084-88
AGA Certificate No. 4883
Barbeque Models: 700, 850 & 1150
CONTENTS
A-0020-MAN Heatlie BBQ Instruction Manual V8 Updated Feb 2022
7 8
12
15
Unpacking The Box
Positioning Your
Heatlie Barbecue In
An Outdoor Area
Timer Option With
Flame Failure
Assembly Procedure
Using The Barbecue
Cooking Instructions
16
17 19
Trouble-shooting
16
Caring For The
Hotplate
18
Gas Consumption Warranty Policy
9
Connecting To
A Gas Supply
13 14
Lighting Instructions

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1150 850

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Remove all items from the box and check against the list below to ensure
that all components are included.
Box Contents
Before installation, please check that the following components have been
supplied:
1 x Heatlie Barbecue
1 x Ziploc bag containing instructions
1 x Waste Container
If you have purchased the legs, the following parts will also have been
supplied in a separate box:
2 x Wheels
1 x Wheel legs end complete with gas bottle brackets
2 x Axles
2 x Black Nylon Washers
2 x Nylock Nuts
1 x Leg End
If the information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury or death.
Do not store flammable material in or near this appliance, this includes
fuel gas.
Do not store articles on or against this appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
This includes spray cooking oils.
Do not modify this appliance.
Do not use an adaptor at the cylinder connection.
UNPACKING
THE BOX
SAFETY
PRECAUTIONS
700

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This Barbecue is only to be used in an above ground, open air situation
with natural ventilation.
Heatlie Barbecues are not for use indoors. Please refer to AS5601 for
specific installation and ventilation regulations.
If you are using the Barbecue within a structure, please ensure that you
are complying with at least one of the following positioning options:
• An enclosure (Figures F2 and F3);
• Within a partial enclosure that includes an overhead cover and more
than two walls, with the following also applying (Figures F4 and F5):
(i) At least 25% of the total wall area is completely open and unrestricted
(ii) At least 30% of the remaining wall area is open and unrestricted;
• In the case of balconies, at least 20% of the total of the side, back and
front wall areas are to be open and unrestricted, and remain as such.
NOTE: A door, blinds, or window, is not to be considered a permanent
opening.
POSITIONING
YOUR HEATLIE
BARBECUE IN
AN OUTDOOR
AREA
ASSEMBLY
PROCEDURE
Heatlie barbecues need to be kept under a weather proof cover.
Assembling the legs, lid and accessories
Instructions follow of the assembly of Heatlie BBQ accessories. Examine
only those instructions appropriate to the product/s purchased.
Remove contents of Leg Kit Box.
To secure wheels on wheel leg kit:
1. Place the wheel on the axle
2. Place 1 black nylon washer on axle
3. Pass axle through hole at the bottom of the wheel leg so the axle
thread is protruding from the inner side of the leg
4. Place the M10 (small) washer on the axle
5. Screw on the nylock nut with the nylon on the external side
6. Tighten nut to required tension using a spanner
7. Repeat the process for the other wheel
NOTE: If Warming Drawer is being used, please refer to the Warming
Drawer assembly section before proceeding as this needs to
be added to the barbecue before attaching the legs.
8.1 Assembling the legs
Two people are required to assemble the legs. Thumb screws do not
need to be completely removed - DO NOT MISPLACE. Secure thumb
screws back into the Barbecue when legs have been removed.
8.1.1 Assemble the Wheel Leg End first. With one person standing at
the control end of the Barbecue undo the thumb screws and lift
the Barbecue. The other person inserts the Wheel Leg End.
8.1.2 Place the end of the Barbecue on the ground and repeat the
process at the other end.
8.1.3 Tighten the thumb screws on the stub legs.
8.2 Warming Drawer
If you have a mobile Barbecue:
8.2.1 Ensure the legs are not inserted into the Barbecue top.
8.2.2 Turn the Barbecue upside down and place on a smooth surface
so the Barbecue is not damaged.
8.2.3 Remove the galvanised base plate by removing the tek screws
with a spanner
8.2.4 Turn Barbecue upright and place on ground.
8.2.5 Remove the drawer from the warming drawer frame.
8.2.6 Insert the wheeled leg into warming drawer frame on the same
side as the control end of the Barbecue.
8.2.7 Insert the other leg in the opposite side of the Warming
Drawer frame.
8.2.8 With 2 people, place the Barbecue on top of the legs and
warming drawer, inserting the legs into the Barbecue body.
8.2.9 Tighten thumb screws on the Barbecue.
8.2.10 Insert the drawer into the front of the Warming Drawer frame.
FIGURE F1 - OUTDOOR AREA - EXAMPLE 1
FIGURE F4 - OUTDOOR AREA - EXAMPLE 4
FIGURE F5 - OUTDOOR AREA - EXAMPLE 5
30 percent or more in total
of the remaining wall area is
open and unrestricted
30 percent or more in total
of the remaining wall area is
open and unrestricted
FIGURE F3 - OUTDOOR AREA - EXAMPLE 3
Both ends open
FIGURE F2 - OUTDOOR AREA - EXAMPLE 2
Open side at
least 25% of
total wall area
Open side at
least 25% of
total wall area

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If you have a Barbecue without legs:
8.2.11 Turn the Barbecue upside down and place on a smooth surface
so the Barbecue is not damaged.
8.2.12 Remove the galvanised base plate by removing the tek screws
with a spanner
8.2.13 Insert the 4 leg extensions through the warming drawer frame
8.2.14 With 2 people, turn the Barbecue up the right way, then place
on top of the legs and Warming Drawer, inserting the legs into
the Barbecue body.
8.2.15 Tighten thumb screws on the Barbecue.
8.3 Lid
8.3.1 Add the Lid to the Barbecue. Either by placing it on the back by
using the hanging brackets to hook onto the flue, or lying it flat
on the plate.
8.4 End Tables
8.4.1 Place the end table/s on either side of the hotplate by hooking it
over the edge and lowering it into position.
8.4.2 Adjust the screw in rubber stopper so the table is level. Make
sure both stoppers make contact.
8.5 Splashback
8.5.1 The Splashback comes in three pieces:
1x Back Section
1x RH Side
1x LH Side
8.5.2 With the smooth side facing the inside, slot the edge of the
long piece together with the edge of a short piece ensuring
Heatlie Barbecue Without Legs Assembly
NOTE: If Warming Drawer is being used, please refer to “Assembly of Heatlie
Accessories” before commencing.
A Built-in Barbecue can be installed in a recess or on a bench. The surface the
barbecue will be secured to must be made from a non-combustible material. Any
other surface made from a combustible material (i.e rear, side wall or enclosure
panel) of the recess or any nearby bench needs a gap of 200mm to the edge of
the cooking plate. Non-combustible materials do not require this gap and can
be up to 10mm from the cooking plate. The handle without the control knobs can
be removed. The bolts for the handle MUST be re-installed with a washer under
each nut. The Bottom of the recess must be flat to the rear and side walls. Holes in
this face that lead to ‘open air’ are preferred but not needed. The front side of the
bench or recess MUST be kept clear for safe airflow. No objects or walls are allowed
within 200mm of the front edge of the plate. Any bench surface needs to be level
with or below the cooking plate when installed. See the installation diagram for
detail.
Attached to your Built-in Barbecue are security feet. The security feet can be moved
to any position before bolting down by using a 10mm allen key, undoing the screw
and rotating. These feet MUST be attached to your bench or recess with a dyna
bolt or other permanent fixing. If the Barbecue Uses LPG, the gas cylinder needs
to be placed next to the barbecue so the cylinder is protected and secured, but
also does not overheat or strain the hose. Always check the hose is disconnected
from the cylinder before moving the Barbecue so to not damage the hose. Refer to
Australian Standard AS2030. 1 for Gas Cylinders
Recess Depth:
250mm - standard BBQ
315mm - BBQ including
Warming drawer
Clearance 200mm
Clearance 200mm
Recess bench height
not to be above
cooking surface.
Hose and Regulator connection.
TOP VIEW
FRONT VIEW
the folded edge is at the top. Repeat on the other end of long
section. See Figure F6 alongside.
8.5.3 Figure F7 below shows the finished Splashback located on the
inside of the Barbecue hotplate.
FIGURE F6
FIGURE F7
FIGURE F8

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CONNECTING
TO A GAS
SUPPLY
LPG Connection
If using Liquid Petroleum Gas (LPG), a 9kg bottle is required. Ensure that
the barbecue is at least 200mm away from any combustible surface.
Ensure that the barbecue is placed on a solid surface.
The barbecue must be level. Adjust using the thumbscrews on legs to
raise or lower each end. Using a 9kg gas cylinder, hang the neck of the
cylinder on the bottle brackets on the Leg Wheel End.
Connect the regulator to the cylinder. Do not over tighten. Tighten the
gas cylinder connection with fingers (right-hand internal thread AS 4637,
Type 27 CGAS fitting). The inlet to the manifold is via a ¼” BSP external
threaded elbow connection. Keep the gas line away from potential hot
surfaces.
Conduct a leak test (details below) to check for leaks after connecting to
the gas bottle.
NOTE: This is a low-pressure appliance and the pressure regulator must
be used.
An LPG barbecue cannot be converted directly into a natural gas (piped)
supply. Whilst the BBQ can be converted, you will need to contact your
nearest stockist or gas fitter for details. This conversion will need to be
conducted by a qualified gas fitter.
Natural Gas Connection
Natural gas installation must be carried out by an authorised Gas Fitter.
Where the barbecue is supplied for use with natural gas, a hose fitting
complying to AS1869 is attached. This has a ¾” SAE internal threaded
fitting on one end for connection to the barbecue, and a bayonet fitting
on the other for connection to the fixed gas supply. To connect the
bayonet fitting, push it into the fixed connection and rotate it clockwise to
lock into place. When connected, check for leaks as outlined below.
Leak Test
With the gas connected, turn the gas on and perform the following test
to check for gas leaks.
Using soapy water, brush or spray over the joint between the gas cylinder
and the connection on the barbecue and watch for bubbles. If bubbles
appear, gas is leaking. The fitting may need to be tightened, or this may
be a result of faulty equipment.
Instructions for gas fitter: The installer MUST test the appliance for
satisfactory operation before handing over to the customer.
Cleaning the Barbecue Plate (Before first time use)
The Barbecue plate has a food grade protective coating on it to prevent
rust before use. Before using the Barbecue this coating needs to be
completely removed. Using warm, soapy water and a non-scratch
scourer, wash the hotplate until the water runs clear. If the plate feels
tacky to touch, wash again.
Repeat the cleaning process described above if the plate remains
“tacky”.
Plate cannot be left without oil on it, i.e. it must be seasoned once the
lanolin is removed.
Seasoning the Barbecue Plate
The Heatlie Barbecue Plate is made of either mild steel or stainless steel
(optional) and both need to be seasoned prior to use. This will reduce the
likelihood of food sticking to the plate and ensure longevity of the plate.
This is a similar process to seasoning a wok.
To season the plate, first follow the instructions on Cleaning the Barbecue
Plate (above).
Rinse and dry the Plate. Apply a layer of vegetable oil or cooking oil.
Spread the oil over the Plate using a scraper or brush. Turn both burners
on to High. Heat for 3 minutes. Turn the BBQ off. Wipe the oil from the
Hotplate with a paper towel. Re-apply another thin layer of oil.
The Barbecue is now ready to cook.
USING THE
BARBECUE

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LIGHTING
INSTRUCTIONS
Before Lighting
1. Be sure the BBQ side is at least 200mm away from any combustible
surface and 1.5 metres overhead.
2. The unit should be placed on a firm solid surface.
3. The unit should be leveled, with a slight incline to the front to be sure
that the fat runs into the front valley.
4. Place the waste container under the spout, in the holder, on the front
of the unit. Ensure container is properly located so that it cannot be
accidentally dislodged. See Figure F9 alongside.
5. Turn gas burner controls to the OFF position.
6. Turn on valve at the 9kg gas cylinder (for LPG model).
7. Check there are no leaks. See Leak Test.
Lighting
1. Turn on front gas burner by pushing down the knob (see Figure
F10) and rotating to high. Then push piezo ignition button until
burner ignites. Or, light the front burner using 40mm match through
porthole, located on the righ hand side of the BBQ front panel.
If ignition does not occur within 15 seconds, turn off and wait 30
seconds before trying again.
2. To light rear burner turn knob to high and push piezo igniter or allow
about 10 seconds for “cross lighting” to occur.
3. Do not leave on High for more than 3 minutes without food load as it
may distort or damage hotplate
Flame Failure Option
1. If the flame failure option has been fitted turn on front gas burner
by pushing down the knob and rotating to High - depress the flame
failure button and hold down. Then push piezo ignition button until
burner ignites. Or, light the front burner using 40mm match through
porthole, located on the right hand side of the BBQ front panel.
If ignition does not occur within 15 seconds, turn off and wait 30
seconds before trying again.
Follow the above step 2 through 3.
After use, turn off knobs and gas supply.
NOTE: If the Barbecue does not appear to operate correctly, turn it off
and refer to the Troubleshooting Section.
TIMER OPTION
WITH FLAME
FAILURE
If you have the BBQ with the Timer option it automatically includes the
above Flame Failure option.
Operating Instructions
1. Turn knobs to OFF position
2. Turn ON valve at gas supply
3. Push down REAR knob and turn to HIGH
4. To ignite the burner slowly push and hold the silver button. While
holding the silver button, push the black button until you hear a
CLICK. Repeat until the burner is lit. If burner does not light, then light
with a match through the porthole.
If after 15 seconds the BBQ is not lit, release silver button and wait 30
seconds before trying again.
5. BBQ will beep when 11 minute timer has started. Then slowly release
silver button.
6. Push down and turn the FRONT knob to HIGH to light the front burner.
7. BBQ will beep 3 times with 1 long beep when turning off. Hold in the
silver button to continue cooking. Otherwise repeat from step 1.
FIGURE F10
FIGURE F9

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COOKING
INSTRUCTIONS
CARING FOR
THE HOTPLATE
Turn the Barbecue on high for 3 minutes to pre-heat the hotplate.
As a guide:
For a 20mm thick, medium cooked steak, cook for 3-4 minutes each side.
For a medium-rare steak, cook for 2 minutes on each side.
For gourmet sausages (25mm thick) cook for approximately 10 minutes,
turning every couple of minutes.
After use, scrape the food particles off the hotplate and apply a layer
of cooking oil before replacing the lid for protection. Avoid washing the
plate with water.
Clean the Barbecue with a soft cloth and a commercially available
stainless steel cleaner.
Both the mild steel and stainless steel plates will become black with use.
This is characteristic of all Heatlie Barbecue plates.
Do not leave the Barbecue heating without food for any longer than 5
minutes as this can damage the hotplate.
Problem Possible Cause Remedy
Barbecue does
not light
Gas supply problem Turn knob slowly prior to igniter
clicking so gas has time to enter
burner
Check cylinder valve is open
Check gas bottle is not empty
Check hose is connected at
bayonet fitting
Check Natural Gas line is functional
and turned on
The electrode is too
far away from the
burner
Wire probe needs to be 4-5mm
away from the burner and over a
slot in the burner
The electrode is not
sparking
Ensure the lead is connected
securely to the piezo
Burner lights but
does not stay on
Gas supply problem Check cylinder valve is open
Check gas bottle is not empty
Check hose is connected at
bayonet fitting
Check Natural Gas line is functional
and turned on
Gas control valve
problem
Ensure the knob turns freely and is
on HIGH to LIGHT
Thermocouple is not
positioned correctly
Thermocouples need to be
positioned in the flame, 3-5mm
above the burner slots
Flame is low,
excessively
yellow and/or
depositing soot
on under side of
plate
Gas supply problem Low pressure may result from the
gas cylinder being close to empty
Change to a full gas cylinder
Blocked burners Clean burners by blowing high
pressure air through the burner or
with a wire brush.
Inspect gas valve for blockage
caused by insects or spiders,
for example
Burner flame is
starved of air
Ensure Barbecue is ventilated
correctly
TROUBLE-
SHOOTING
If any of the above conditions cannot be rectified, contact the place of
purchase or the manufacturer, Heatlie Barbecues.

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GAS
CONSUMPTION
Injector
size (mm)
NHGC
(MJ/h) per
burner
NHGC
(MJ/h) per
appliance
Burner
pressure
(kPa)
NON-FLAME SAFEGUARD MODEL
Natural Gas
1150 2.65 33 66 1.00
850 2.10 20 40 1.00
700 1.90 17 34 1.00
Propane Gas
1150 1.70 38 76 2.75
850 1.30 21 42 2.75
700 1.20 17 34 2.75
Universal Gas
1150 1.40 25 50 2.75
850 1.20 18 36 2.75
700 0.93 12 24 2.75
FLAME SAFE GUARD MODEL
Natural Gas
1150 2.65 28 56 1.00
850 2.10 20 40 1.00
700 1.90 17 34 1.00
Propane Gas
1150 1.70 37 74 2.75
850 1.30 21 42 2.75
700 1.20 17 34 2.75
Universal Gas
1150 1.40 25 50 2.75
850 1.20 18 36 2.75
700 0.93 12 24 2.75
Natural Gas Commissioning:
Burner pressure is set with one burner operating.
Cooking Area:
Model 1150 – 1150 x 520mm
Model 850 – 850 x 520mm
Model 700 – 700 x 520mm
Conversion Instructions
The gas conversion process can only be conducted by authorised
persons. Should you require this service, contact the place of purchase
as they may be an authorised service centre. Alternatively return the
product to Heatlie who will undertake the conversion process and testing.
Heatlie Barbecues warrants its products to be free of original
manufacturing defects in material and workmanship, for a period of
ten years from the date of purchase for domestic use and one year for
commercial use. Any claim must be made within this time, dating from
the date of purchase.
Our goods come with guarantees that cannot be excluded under
Australian Consumer Law. You are entitled to a replacement or refund for
major failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired or
replaced if the goods fail to be of acceptable quality and the failure does
not amount to major failure.
This warranty is subject to the following conditions:
1. The warranty applies to the original owner provided the original date
of purchase can be verified or the warranty card has been completed
and returned to Heatlie.
2. The owner has the responsibility of adequately packaging the
product and transporting it under insurance to place of purchase, or
to Heatlie Barbecues, at the owner’s cost.
3. Warranty service must be performed by a Heatlie authorised gas fitter
or by Heatlie Barbecues.
4. Installation must conform to the applicable gas and building
standards laid down by the country or state, and according to the
Heatlie product installation guide and instructions.
5. This warranty policy does not cover problems associated with
corrosion.
6. This warranty policy does not cover buckling or warping of the
hotplate.
7. Lack of maintenance, abuse, misuse, neglect, accident or improper
installation of the appliance will not be covered.
8. Corrosion or damage caused by exposure to the elements, insects,
weather or hail will not be covered under this warranty.
NOTE: ALL BARBECUES MUST BE COVERED BY A WEATHERPROOF
COVER WHEN NOT IN USE
9. Any evidence that the product has been modified or serviced by an
unauthorised person will void the warranty.
10. Heatlie authorised gas fitters may provide on-site warranty service. No
other costs shall be covered by warranty other than the costs of parts
and labour.
In the event that warranty service is required, contact the place of
purchase. No other warranties, either expressed or implied, whether
by distributor, retailer or employees of Heatlie, will be recognised or
honoured by Heatlie.
This limited warranty sets forth the sole remedy of the owner. The
total liability of Heatlie is limited to the purchase of the product.
Heatlie are continually updating and improving their products,
therefore details and specifications are subject to change.
WARRANTY
POLICY

Designed and manufactured by:
M&A Mead Investments Pty Ltd t/as Heatlie Engineering
ABN 55 111 671 008
60 Kinkaid Ave NORTH PLYMPTON SA 5037
Phone [phone]
Email Address: [email protected]
Web Page: www.heatlie.com.au