Heatlie Barbecues Island Gourmet Elite Service manual

A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
Island'Gourmet'Elite'
'IGE600'
Installation'Instruction'Manual'
60 Kinkaid Ave, North Plympton SA 5037
Ph [phone] [e-mail] www.heatlie.com.au
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
2
Please&read&through&the&following&instructions&before&you&begin&to&install&your&Heatlie&Island&
Gourmet&Elite&barbecue.&
&
If&you&have&purchased&the&Island&Gourmet&Elite&Hood,&please&refer&to&the&instructions&included&in&
this&manual.&
&
If&you&purchased&the&Heatlie&Island&Gourmet&cabinet,&please&refer&to&the&instructions&supplied&
with&the&cabinet.&
&
Check&the&product&supplied&has&the&correct&gas&type,&either&LPG&or&Natural&Gas,&required&for&your&
use.&This&will&be&clearly&marked&on&the&carton&and&on&the&product.&
This&appliance&is&for&OUTDOOR&USE&ONLY.&
&
WARRANTY REGISTRATION
The warranty card is located in the pack with the
barbecue instructions.
Please complete and return in the pre-paid
envelope supplied. The serial number can be
found on the instruction label on the trim of your
Heatlie BBQ.
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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1. Box&Contents&
1.1. Unpack&box&
Remove all items from the box and check off against list below (Section 1.3) to ensure all items
have been received.
1.2. Template&for&bench&cut&out&
On top of the packaging is the template used to cut out the hole in the bench top. Refer to
Section 5. Benchtop Cut Out for instructions on cutting the hole in the bench top.
1.3. Container&contents&
Before installation, check the following components have been supplied:
Quantity
Description
1
Heatlie Island Gourmet Elite 600 barbecue
1
Lid Handle
1
Ziplock bag containing 2 hex screws
2
Knobs
1
Large Zip lock bag with instructions, warranty card and envelope
1
Heatlie Island Gourmet Flat Lid (Standard item)
1
Roasting Hood (Optional item. Supplied in separate box)
&
1.4. Tools&required&
A philips head screw driver is required.
2. Gas&Consumption&
&
Gas Type
Natural Gas
Universal LPG
Injector diameter
1.60mm
0.90mm
Burner Pressure
1.00kPa
2.75kPa
NHGC per burner
10 MJ/hr
10 MJ/hr
NHGC Total
20 MJ/hr
20 MJ/hr
&
3. Outdoor&Cooking&Area&
This barbecue is only to be used in an above ground, open air situation with natural ventilation.
3.1. Installation&Location&Requirements&
The Island Gourmet Elite barbecue is not for use indoors. Please refer to AS5601 for specific
installation and ventilation regulations.
Any enclosure in which the appliance is used shall comply with one of the following situations:
a. An enclosure with walls on all sides, but at least one permanent opening at ground
level and no overhead cover (Refer to Figure F1).
b. Within a partial enclosure that included an overhead cover and no more than two
walls (Figures F2 and F3).
c. Within a partial enclosure that includes an overhead cover and more than two walls,
the following shall apply (Refer to Figures F4 and F5):
i. At least 25% of the total wall area is completely open and unrestricted.
ii. At least 30% of the remaining wall area is open and unrestricted.
d. In the case of balconies, at least 20% of the total of the side, back and front wall
areas shall be and remain open and unrestricted.
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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4. Ventilation&Requirements&
Before installation, refer to AS5601 for details on ventilation requirements.
4.1. Ventilation&Openings&
The Island Gourmet Elite can be installed into a bench and bench top which are made from
combustible and/or non-combustible materials. The Island Gourmet Elite can also be installed
into a cabinet with zero clearance between the barbecue body and the cabinet panels, providing
the appropriate ventilation requirements are met.
Essentially, a minimum area of 400cm2(or greater) of ventilation between the barbecue and the
outside air is required, for both LPG and Natural gas applications. This is the requirement for
both zero clearance and non-zero clearance installations.
The cabinet design will determine where this ventilation needs to be situated. The ventilation
opening can be in the front, back, and/or sides of the cabinet, provided the total area of ALL
ventilation holes is equal to 400cm2, or greater. For example, if the back of the cabinet is against
a brick wall and there is no opportunity for ventilation in the back, the 400cm2will need to be
placed somewhere in the front or sides of the cabinet. This may be 200cm2 (or greater) on either
end, 400cm2(or greater) in the front, or even 400cm2(or greater) on one end of the cabinet.
For zero clearance installation, (refer to Section 4.4 and 4.5), the 400cm2(or greater) of
ventilation needs to be located at the base of the barbecue, at the same height as the base plate
of the Island Gourmet Elite. Refer to Diagrams 1, 2 and 3 below.
4.2. Combustible&Construction&Materials&
The Island Gourmet Elite has been designed to allow installation into benches and bench tops
manufactured from combustible materials. The following are examples of combustible materials
that can be used when installing the Island Gourmet Elite: Timber, laminate or MDF.
4.3. Non-combustible&Construction&Materials&
Examples: Steel, stainless steel, Caesar Stone, granite, brick.
4.4. Zero&Clearance&
The Island Gourmet Elite can be installed with no clearance between the barbecue body and the
cabinet panels. This means there will be a panel directly underneath the barbecue and at the
sides, as per Figure 1. In this situation, the ventilation outlet needs to be a minimum width of
860mm, which is the width of the barbecue. The height of this gap needs to be a minimum of 35
mm.
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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4.5. Zero&Clearance&Ventilation&
Figure 1 Zero Clearance ventilation showing a gap of 860mmx35mm
&
860mm
35mm
Figure 2 Side ventilation showing outlets with minimum gap of 530mmx35mm'
530mm
35mm
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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4.6. Non&Zero&Clearance&&
When there is no shelf or other barrier sitting directly underneath the barbecue, and no panels of
the barbecue come in direct contact with the cabinet, except the bench surface, this is termed a
“non-zero clearance” installation and this will form the majority of installations for the Island
Gourmet Elite.
4.7. Non&Zero&Clearance&Ventilation&
This requires 400cm2of ventilation which can be located anywhere in the cabinet. Figure 3
shows the ventilation holes at the top and bottom of the Heatlie Island Gourmet cabinet.
4.8. LPG&Gas&Cylinder&Compartment&
If using LPG, the gas cylinder needs to be located in a ventilated compartment that is
completely separate from the compartment which houses the barbecue. Figure 4 shows the
separate LPG gas cylinder compartment in the Heatlie Island Gourmet Elite cabinet. The
ventilation for this compartment must be at the top and bottom of the compartment, with each
opening at least 200cm2. The upper edge of the bottom opening must not be more than 120mm
above the base of the cabinet, as per Figure 5.
A hole, not exceeding a diameter of 20mm, must be installed to enable the hose fitting to pass
through the cylinder compartment to the barbecue. Refer to AS5601 for pipe sizing details.
Figure 3 Heatlie Island Gourmet Cabinet'
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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Figure 4 Separate LPG Compartment
Figure 5 Ventilation Openings for Gas Cylinder Compartment
4.9. Natural&Gas&
When the Island Gourmet Elite has been connected to the natural gas pipeline and not an LPG
cylinder, there is no requirement for a separate gas compartment. A 40mm diameter hole is
required and is to be situated on the control knob side of the barbecue at the rear of the cabinet,
no more that 40cm up from the base of the cabinet. This is to gain access for the natural gas
connection. Refer to AS5601 for pipe sizing details.
5. Benchtop&Cut&Out&and&IGE&600&Dimensions&
A template is provided with your IGE600 packaging.
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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The cut out you need on your bench top to fit the Heatlie IGE600 is 850mm x 540mm. See
Figure 6. Figure 7 details the dimensions of the Trim for the IGE600.
Figure 6 Benchtop Cut Out measurements for IGE600
Cut&Out&
552mm
863 mm
Figure 7 Island Gourmet Elite 600 Trim Dimensions
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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Figure 8 (above) shows the depth of the IGE600. The trim sits 11mm above the top of the
bench.
Figure 9 (below) shows the depth from the top of the hood to the base of the IGE600.
Figure 10 Dimensions of handle on lid
33mm
Figure 8 Depth from top of trim to base of IGE600
231mm
385mm
Figure 9 Depth from top of hood to bottom of IGE600
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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6. Benchtop&Preparation&
Prepare bench top cut out using the template provided. The cut out will need to be 850mm x
540mm, as per Figure 6. Use a fine point marker and make your incision as accurate as
possible.
7. Install&Roasting&Hood&
Before installation, check the following parts have been supplied:
&
Quantity
Description
1
Hood
1
Handle
1
Thermometer and bracket
2
Phillips head screws
Steps to Install Hood:
1. Remove all the plastic from the
stainless steel.
2. Place the hood onto something
soft to protect it from becoming
scratched.
3. Attach the handle using the 2
phillips head screws and a
phillips head screw driver.
4. Place the thermometer through
the hole in the front. Thread on
the bracket, then use the
wingnut to fasten in place.
5. Remove the plate from the
IGE600. All screws on the
internal back edge and the
screw closest to the back of the
barbecue on each side will
need to be removed.
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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6. Place the hood along the back
of the barbecue, on the inside
of trim. Line up the obround
holes with the screw holes from
where the screws were just
removed. Screw into place,
using the screws that were
removed.
7. The plate can now be placed
back into the barbecue.
&
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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8. Clean&the&Barbecue&Plate&
The Heatlie Island Gourmet plate is made of mild steel or stainless steel and both need to be
seasoned prior to use. This will reduce the likelihood of food sticking to the plate and to ensure
longevity of the plate. This is a similar process to seasoning a wok.
During manufacturing, the plate has been coated with a food safe coating to prevent rust before
use. Before inserting the hotplate into the barbecue this coating needs to be completely
removed. Using warm, soapy water and a non-scratch scourer, wash the hotplate until the water
runs clear. If the plate feels tacky to touch, wash again.
If the barbecue is heated before this is cleaned off, the plate will discolour, but with normal use
the plate will discolour anyway, even stainless steel plates.
9. Insert&the&BBQ&Plate&
Insert the plate into the brackets on the side of the barbecue body by holding it vertically and
sliding into the bracket. Lower the plate down to a horizontal position with the plate tool, ready
for use.
Figure 11 Inserting plate into bracket.
10. Connect&to&Gas&Supply&
If using Liquid Petroleum Gas (LPG), a 9kg bottle is required. Ensure the correct ventilation
requirements have been applied (Refer to Section 4.8)
Connect the regulator to the cylinder. Do not over tighten. Tighten the gas cylinder connection
with finger (left hand external thread POL Type 21 CGAS fitting). Keep the gas line away from
potential hot surfaces.
If you have a Heatlie IGE600 cabinet, ensure the gas cylinder is securely held in position using
the retaining chain supplied. See separate instructions for the Installation of the Heatlie Island
Gourmet Elite cabinet.
NOTE: This is a low pressure appliance and the pressure regulator must be used.
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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An LPG barbecue cannot be connected directly to a natural gas (piped) supply. The IGE600 can
be easily converted. Contact your nearest stockist or gas fitter.
Where the barbecue is supplied for use with
Natural Gas
, a hose fitting complying to AS1869,
with a ½” BSP external thread on one and a bayonet fitting at the other, for fitting to the fixed
gas supply, is attached. To connect the bayonet fitting, push it into the fixed connection and
rotate it clockwise to lock into place. When connected, check for leaks, as above.
Leak Test:
With the gas connected, turn the gas on and perform the following test to check for
gas leaks: Using soapy water, brush or spray over the joint on the gas cylinder and connection
on the barbecue and watch for bubbles. If bubbles appear there is gas leaking. The fitting may
need to be tightened, or this may be a result of faulty equipment.
Instructions&for&gas&fitter:&The&installer&must&test&the&appliance&for&satisfactory&operation&before&
customer&handover.&
11. Lighting&Instructions&
11.1. Before&Lighting&
a. Ensure the knobs are in the OFF position.
b. Turn on valve at the gas cylinder (for LPG connection)
c. Check there are no leaks. (See Leak Test in Section 10)
11.2. Lighting&
a. If roaster hood is in use, open hood before lighting.
b. Turn on front burner by pushing down the knob and rotate anti-clockwise slowly until the
piezo igniter clicks. Hold down for 10 seconds until the burner stays alight. Alternatively,
light by placing a match in the match holder provided and hold the match on the right
hand side between the plate and the trim. If ignition does not occur within 15 seconds,
turn off, wait for 30 seconds then repeat the above process.
c. Repeat this process for the rear burner.
d. Do not leave on high for longer than 2 minutes without food on the hotplate as it may
damage the plate.
e. Ensure gas vents remain clear.
f. After use, turn off knobs and gas supply.
NOTE: If the barbecue does not operate correctly, turn it off and refer to the trouble
shooting section.
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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12. Trouble&Shooting&
Problem&
Possible&Cause&
Remedy&
Barbecue does not light
Gas supply problem
Check cylinder valve is open.
Check gas bottle is not
empty.
Check hose is connected at
bayonet fitting.
Check Natural gas line is
functional and turned on.
The electrode is too far
away from the burner.
Wire probe needs to be 3mm
away from the burner and
over a port hole in the
burner.
The electrode is not
sparking.
Ensure the lead is connected
securely to the piezo.
Flame on back burner is
not lighting or not burning
correctly.
Thermocouple is not
positioned correctly.
Thermocouples need to be
positioned in the flame, 3mm
above the burner slots.
Burner lights but does not
stay on
Gas supply problem.
Check cylinder valve is open.
Check gas bottle is not
empty.
Check hose is connected at
bayonet fitting.
Check Natural gas line is
functional and turned on.
Gas control valve
problem.
Ensure the knob turns freely
and is on HIGH to light.
Thermocouple is not
positioned correctly.
Thermocouples need to be
positioned in the flame, 3mm
above the burner slots.
Flame is low, excessively
yellow and/or depositing
soot on under side of plate.
Gas supply problem.
Low pressure may result
from the gas cylinder being
close to empty. Change to a
full gas cylinder.
Blocked burners.
Clean burners by removing
the burner assembly and
clean with high pressure air.
Inspect gas valve for
blockage caused by insects
or spiders, for example.
Burner flame is starved of
air.
Ensure barbecue is
ventilated correctly.
If any of the above conditions cannot be rectified, contact the place of purchase or the
manufacturer, Heatlie Barbecues.
&
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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13. Seasoning&the&Plate&
The Heatlie Island Gourmet plate is made of mild steel or stainless steel and both need to be
seasoned prior to use. This will reduce the likelihood of food sticking to the plate and to ensure
longevity of the plate. This is a similar process to seasoning a wok.
To season the plate, follow the instructions in Section 8 to clean the plate. (This may have been
cleaned prior to inserting the plate.)
Rinse and dry the plate.
Turn on the BBQ and apply a layer of vegetable oil or cooking oil. This process should take
around 3 minutes.
Turn off the BBQ.
Wipe off a layer of oil with a paper towel.
Your bbq is now ready to cook on.
14. Cooking&Instructions&
Turn the barbecue on high for 2 minutes to pre-heat the hotplate. Longer than 2 minutes,
without food on the plate, may damage the hotplate.
For medium cooked steak, 20mm thick, cook for 3-4 minutes each side; for medium-rare steak,
2 minutes each side.
For gourmet sausages, 25mm thick, cook for approximately 10 minutes, turning every couple of
minutes.
Roasting: sear the meat on all sides on the hotplate, turn the flame down to low and close the
hood. Maintain the temperature at 200oC by keeping the flame on low or medium.
Cook for 30 minutes per 500 grams of meat. Check periodically, until the juices run clear.
Alternatively, use a meat thermometer to test for correct internal temperature to determine if
cooked.
15. Cleaning&After&Use&
After use, scrape the food particles off the hotplate and apply a layer of cooking oil before
replacing the lid for protection. Avoid washing the plate with water.
Wipe the controls with warm soapy water regularly and empty the fat container after each use.
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A-001-MAN Heatlie IGE600 Instruction Manual V3.1 Updated Feb 2017
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'
'
'
Designed'and'Manufactured'by:''
M&A'Mead'Investments'Pty'Ltd'
T/A'Heatlie'BBQs'ABN'55'111'671'008'
60'Kinkaid'Ave,'North'Plympton'SA'5037'
Ph'(08)'8376'9330'Email'''[e-mail]''''www.heatlie.com.au'
'
Heatlie'BBQs'warrants'its'products'to'be'free'of'original'manufacturing'defects'in'material'and''
workmanship,'for'a'period'of'ten'years'from'the'date'of'purchase'for'domestic'use'and'one'year'for''
commercial'use.'Any'claim'must'be'made'within'this'time,'dating'from'the'date'of'purchase.'
'
Our'goods'come'with'guarantees'that'cannot'be'excluded'under'Australian'Consumer'Law.'You'are''
entitled'to'a'replacement'or'refund'for'major'failure'and'for'compensation'for'any'other''
reasonably'foreseeable'loss'or'damage.'You'are'also'entitled'to'have'the'goods'repaired'or'replaced''
if'the'goods'fail'to'be'of'acceptable'quality'and'the'failure'does'not'amount'to'major'failure.'
'
This'warranty'is'subject'to'the'following'conditions:'
1. The'warranty'applies'to'the'original'owner'so'as'the'original'date'of'purchase'can'be'verified'
or'the'warranty'card'has'been'completed'and'returned'to'Heatlie.''
2. The'owner'has'responsibility'of'adequately'packaging'the'product'and'transporting'it'under'
insurance'to'place'of'purchase,'or'to'Heatlie'BBQs'at'the'owners'cost.'
3. Warranty'service'must'be'performed'by'a'Heatlie'authorised'gas'fitter'or'by'Heatlie'BBQs.'
4. Installation'must'conform'to'the'applicable'gas'and'building'standards'laid'down'by'the'country'or'
state,'and'according'to'the'Heatlie'product'installation'guide'and'instructions.'
5. This'warranty'policy'does'not'cover'problems'associated'with'rust.'
6. This'warranty'policy'does'not'cover'buckling'or'warping'of'the'hotplate.'
7. Lack'of'maintenance,'abuse,'misuse,'neglect,'accident'or'improper'installation'of'the'appliance''
will'not'be'covered.'
8. Corrosion'or'damage'caused'by'exposure'to'the'elements,'insects,'weather'or'hail'will'not'be'
covered'under'this'warranty.'
NOTE:'ALL'BARBECUES'MUST'BE'COVERED'BY'A'WEATHERPROOF'COVER'WHEN'NOT'IN'USE'
9. Any'evidence'that'the'product'has'been'modified'or'serviced'by'an'unauthorised'person'will'void'
the'warranty.'
10. Heatlie'authorised'gas'fitters'may'provide'on-site'warranty'service.'No'other'costs'shall'be''
covered'by'warranty'other'than'the'costs'of'parts'and'labour.'
'
In#the#event#that#warranty#service#is#required,#contact#the#place#of#purchase.#No#other#warranties,#either#expressed#or#
#implied,#whether#by#distributor,#retailer#or#employees#of#Heatlie,#will#be#recognised#or#honoured#by#Heatlie.##
This#limited#warranty#sets#forth#the#sole#remedy#of#the#owner.#The#total#liability#of#Heatlie#is#limited#to#the#purchase##
of#the#product.#Heatlie#are#continually#updating#and#improving#their#products,#therefore#details#and#specifications#are##
subject#to#change.#
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