Outback Excel 100 User manual

Excel 100 Excel 300
Excel 200
Assembly and Operating Instructions for Outback®
Excel 100, Excel 200, and Excel 300 Gas Barbecues
Photographs are not to scale.
Specifications subject to change
without prior notice.
WARNING
• For outdoor use only. Not for commercial use.
• Read instructions before using the appliance. Failure to follow instructions
could result in death, serious bodily injury, and/or property loss.
• Warning: accessible parts may be very hot. Keep young children and pets
away.
• Do not move the appliance during use.
• Turn off the gas supply at the gas bottle after use.
• Any modification of the appliance, misuse, or failure to follow the instructions
may be dangerous and will invalidate your warranty. This does not affect your
statutory rights.
• Retain these instructions for future reference.
• Leak test annually, and whenever the gas bottle is removed or replaced. Check
that the hose connections are tight and leak test each time you reconnect the
gas bottle.
• For Flare-up control please refer to the ‘OPERATION’ section of this manual.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open barbecue lid or hood.
4. If odour continues, discontinue use and
contact your local dealer.
FOR YOUR SAFETY
1. Do not store or use petrol or other
flammable vapours or liquids in the vicinity
of this or any other appliance.
2. A gas bottle not connected for use must not
be stored in the vicinity of this or any other
appliance.
0359

2
1. Parts List
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
Pre-Assembled Component
Quantity varies according to model purchased
 Appearance, size, and construction may differ according to model
CODE PART QTY OUTBACK®
EXCEL 100 OUTBACK® EXCEL 200 OUTBACK® EXCEL 300
HOOD
A1 Hood (Pre-Assembled to Body) 1 √√√
A2 Hood Handle 1 √√√
A3 Warming Rack 1 √√√
BODY
B1 Barbecue Body 1 √√√
B2 Burner 1 √√√
B3 Control Panel 1 √√√
B4 Knob 2 √√√
B5 Hose and Regulator assembly 1 √√√
B6 Lava Rock in Basket 1 √√√
B7 Cooking Grill 1 √√√
B8 Ignition Button 1 √√√
B9 Control Panel Heat Shield 1 √√√
B10 Main Electrode 1 √√√
B11 Hinge Bracket 2 √√√
B12 Body Heat Shield 1 √√√
B13 Body Support 2 √√√
B14 Grease Cup Holder 1 √√√
B15 Grease Cup 1 √√√
TROLLEY
C1 Trolley Handle 1
C2 Side Shelf (with bracket)  1
C6 Side Burner Knob  1
C7 Side Burner Grid  1
C8 Side Burner Shelf  1
C9 Side Burner  1
C10 Side Burner Electrode  1
C11 Side Burner Valve / Hose Assembly  1
C12 Left Front Leg 1 √√√
C13 Left Rear Leg 1 √√√
C14 Right Front Leg 1 √√√
C15 Right Rear Leg 1 √√√
C16 Hose Tidy 1 √√√
C17 Gas Bottle Holder 1 √√√
C18 Leg End Loop 1 √√√
C19 Wheel Spacer 2 √√√
C20 Wheel 2 √√√
C21 Axle 1 √√√
C22 Bottom Shelf 1 √√√
C23 Gas Bottle Strap 1 √√√
HARDWARE
D1 M6x15 Bolt 24 28 28
D2 M5x10 Bolt 4 √√√
D3 M4x10 Bolt  1
D4 ST4.0x10 Screw 7 √√√
D6 ST4.8x15 Screw 2 √√√
D7 M8 Locknut 2 √√√
D8 M5 Nut 2 √√√
D9 Spacer 2 10 6
D5 ST4.0x15 Screw 4 4
C3 Side Shelf (without bracket)  1 1
C4 Side Shelf Bracket A  1 1
C5 Side Shelf Bracket B  1 1

3
B15
B14
2.1. Parts Diagram: Excel 100
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
A2
A3
B3
B4
B5
C1
B8
C13
C23
A1 B1
B11
Pre-assembled body unit
includes the following
individual parts:
B2
B12
B13
C16
C19
B9
C17
C20 C21
C18
C14
C15
C22
B7
B6
B10
C12

4
2.2. Hardware Reference Diagram: Excel 100
Specifications subject to change without prior notice.
D1
D1 D4 D2
D6
D7D8 D9

5
3.1. Parts Diagram: Excel 200
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
A2
A3
A1 B1
B11
Pre-assembled body unit
includes the following
individual parts:
B2
B12
B13
B7
B6
B10
B15
B14
C3
B3
B4
B5
B8
B9
C2
C4
C5
C13
C23
C16
C19
C17
C20 C21
C18
C14
C15
C22
C12

6
3.2. Hardware Reference Diagram: Excel 200
Specifications subject to change without prior notice.
D1
D2
D4
D7
D8
D6
D1
D5
D9

7
4.1. Parts Diagram: Excel 300
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
A2
A3
B3
B4
B5
B8
C7
C10
C9
C8
C6
A1 B1
B11
Pre-assembled body unit
includes the following
individual parts:
B2
B12
B13
B9
C11
B10 B7
B6
B15
B14
C3
C4
C5
C13
C23
C16
C19
C17
C20 C21
C18
C14
C15
C22
C12

8
4.2. Hardware Reference Diagram: Excel 300
Specifications subject to change without prior notice.
D1
D1
D2 D4 D8
D3 D9 D5 D7
D6

9
C15
5. Assembly
IMPORTANT!
• TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver,
adjustable spanner or metric spanner set.
• The assembly of this barbecue requires 2 people.
• Whilst every care is taken in the manufacture of this product, care must be taken during assembly in
case sharp edges are present.
• Please read the Important Information section carefully before assembly and use of your
barbecue.
2
Attach the Left Front Leg
(C12) and Left Rear Leg
(C13) to the Gas Bottle
Holder (C17) using
ST4.0x10 Screws(D4).
C18 Attach the Right Front Leg
(C14) and Right Rear Leg
(C15) to the Leg End Loop
(C18). The legs are a push
fit onto the leg end loop. In
case of difficulty, they may
need tapping with a soft
faced mallet. Take care not
to damage the parts.
1 Excel 100  Excel 200  Excel 300
Excel 100  Excel 200  Excel 300
C12
C13
C17
C14
C15

10
Attach the Bottom Shelf (C22) to the Gas Bottle
Holder (C17) using ST4.8x15 Screws (D6).
Take care not to over tighten these screws
which will damage the plastic gas bottle holder.
Attach the leg assembly to the bottom
shelf assembly using M6x15 Bolts (D1).
4
3 Excel 100  Excel 200  Excel 300
Excel 100  Excel 200  Excel 300
C22
C17 D6
D1