HEEVE SPLIT Series User manual

HEEVE SPLIT-SERIES YARD RAMP
INSTRUCTION MANUAL
IN ACCORDANCE WITH CE STANDARDS
- MACHINE DIRECTIVE 2006/42/EC
- LOW VOLTAGE DIRECTIVE 2014/35/EU
- ISO 12100:2010
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HEEVE SPLIT-SERIES YARD RAMP INSTRUCTION MANUAL
© 2022 Heeve | www.heeve.com.au

1. INTRODUCTION
The Heeve Split-Series Forklift Dock Ramp / Yard Ramp (hereinafter “yard ramp” for short) is a manually
operated mechanical dock leveller to bridge the difference in height between the vehicle loading bed and the
ground surface where a permanent loading platform isn’t available.
Alterations to the mobile container yard ramp and the addition of auxiliary units are only permitted with our
express written approval.
Ensure that all operators read and understand the instruction manual before use, taking note of the technical
data and details on functional characteristics.
This manual includes the outer structure of the Yard Ramp, its usage, structural features, relevant
parameters, regulations for safe operation and daily maintenance.
2. YARD RAMP CAPACITY - UNDERSTANDING YARD RAMP DYNAMIC
LOAD
The Heeve yard ramp has a rated capacity displayed on a serial tag attached to the top of the ramp. Before
using the yard ramp, the operator must calculate the dynamic capacity.
Capacity is one of the deciding factors in determining what type of yard ramp to use in a loading dock
installation. Capacity refers to the absolute amount of weight that can be evenly distributed across the deck
of a yard ramp in the stored position or the maximum weight that can travel across an extended yard ramp
when in use.
It is extremely important to calculate the capacity of a yard ramp needed for each specific application.
Improper capacity selection can lead to many unwanted issues ranging from pitting or dishing of the yard
ramp, to complete structural failure leading to potentially serious injury.
To avoid failure and injury, you must determine the correct dock leveller for your specific application.
First, you need to understand two things: Static Load and Dynamic Load.
Static Load refers to the rated structural capacity of the ramp when the load is not in motion. In other words,
it is the evenly distributed load in a stored position.
Dynamic Load refers to the capacity of the leveller that is determined by different factors such as speed,
number of wheels, frequency of use, percentage of grade, and other dynamic factors while the forklift is
travelling across the ramp during use. In most cases, the dynamic load is greater than the static load.
When determining the dynamic capacity factor of the yard ramp the following information needs to be
considered:
● The weight of the heaviest fork truck or material handling equipment being used including
attachments that may be placed on the fork truck.
● Heaviest load weight that the material handling equipment will be moving.
● Whether a fork truck has three or four wheels.
● Duration of use per day.
The common dynamic load factor is 1.5 when calculating capacity for a 4-wheel forklift using a standard yard
ramp. However, capacity factors can vary depending on the severity of the application. Variables like fork
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HEEVE SPLIT-SERIES YARD RAMP INSTRUCTION MANUAL
© 2022 Heeve | www.heeve.com.au

truck types, fork truck weights and speed could require you to increase capacity. Duration of use, the weight
of loads, percentage of incline and decline of the yard ramp can also influence capacity. When in doubt it is
always better to increase the capacity factor. There is no such thing as too much capacity and the cost of
increasing capacity is low relative to the overall cost of the yard ramp.
Below is an example of how to calculate the capacity rating of the yard ramp required. An example of the
calculation is as follows:
A fork truck has a total operating weight of 5,000kg with the weight of the heaviest load included being
2,000kg. Add these two together to get the total maximum weight.
Weight of fork truck: 5,000kg
Weight of heaviest load: 2,000kg
5,000 + 2,000 = 7,000
Total maximum weight = 7,000kg
Next, determine the dynamic factor by multiplying the total maximum weight by (1.5) for 4-wheel fork trucks,
or by (2) for 3-wheeled fork trucks.
Number of wheels: 4
Dynamic factor = 1.5
Next multiply the total maximum weight by the dynamic factor.
Total maximum weight: 7,000kg
Dynamic factor: 1.5
7,000 x 1.5 = 10,500
You have now determined the minimum capacity for a yard ramp is 10,500kg.
Lastly, confirm if the yard ramp shall be used less than 4 hours per day. If used more than 4 hours per day
contact our team for a detailed assessment.
At a minimum, always round the number that is calculated as rated capacity up to the next available capacity
of the yard ramp.
3. BASIC INFORMATION
Heeve Split-Series Forklift Dock Ramp / Yard Ramp
SKU Number
Static Load Capacity*
Type
H0083
8-Tonne
Manual
H0084
10-Tonne
Manual
H0085
12-Tonne
Manual
H0086
15-Tonne
Manual
*Consider Dynamic Load Calculation as per item 2.
4. PRODUCT OVERVIEW
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HEEVE SPLIT-SERIES YARD RAMP INSTRUCTION MANUAL
© 2022 Heeve | www.heeve.com.au

The Heeve Split-Series Forklift Dock Ramp / Yard Ramp has regular dimensions as follows:
Overall width
(Outside)
Internal width
(Usable area)
Overall length
Adjustable Height
Range
Unit Weight
2,248mm
2,000mm
11,000mm
1,200mm to
1,650mm
2,700kg to 3,700kg
The Yard Ramp has been tested and debugged at the manufacturer's factory and all technical specifications
meet the design requirements. The yard ramp needs no personal adjustment.
5. MAIN COMPONENTS
This Yard Ramp is composed of an approach inclined ramp piece, landing area piece, support legs, guard
rail, safety chains, lip plate(s) and other components.
Note: Dimensions are subject to change without notice.
6. SAFETY PRECAUTIONS
● Qualified operators are persons who, on the basis of their training, experience, instruction and
knowledge of the relevant standards and regulations, regulations for the prevention of accidents
and operating conditions, are Authorised by the persons responsible for the safety of the
workplace to carry out the respective required tasks whilst being able to recognize and prevent
potential associated dangers.
● Operation is only permitted on a level and firm floor/ground surface.
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HEEVE SPLIT-SERIES YARD RAMP INSTRUCTION MANUAL
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● It is strictly prohibited to overload the ramp. Before use, estimate the total mass of the forklift
and goods to avoid overloading. Failure to do this could cause axle deformation or damage,
resulting in unnecessary accidents such as collapse or overturning.
● Before each use, the entire yard ramp must be checked for stability or any damage. In
particular, the levelling system and tyres should be carefully inspected to make sure there is no
damage in the levelling system or damage to the wheels and tyres.
● Do not use the ramp if there are any faults found during the inspection.
● Move with a forklift as far as possible in the straight of the axis of travel. The unit must not be
offset and must be used on flat, level ground for stability, in order to prevent sliding.
● In the course of raising and lowering the ramp, all personnel are strictly forbidden to access the
yard ramp.
● The safety chains should be as tight and as horizontal as possible but allow for changes in
vehicle height caused by shifting loads.
● Only use genuine spare parts.
● Parts and/or instructions are subject to change without notice.
● When in use, connect the safety chains of the yard ramp to the vehicle.
● Avoid sudden stops in transit.
● Do not exceed the rated capacity.
● All circumstances cannot be addressed in these instructions. Please use common sense and
practise general safety measures when using this product.
7. OPERATIONAL METHOD
Loading and Unloading The Yard Ramp
If an overhead crane of sufficient capacity is not available, use a forklift with a minimum capacity rating of
4,500 kg to unload the catalogue listed yard ramps. Alternatively, the use of two 2,500kg forklifts may be
used.
To remove a yard ramp from a flatbed truck with two forklifts, position the forklifts directly across from each
other, one on either side of the yard ramp. Slowly and carefully raise the forks of each lift at the same time,
evenly raising the yard ramp above the truck bed.
When adequate clearance is achieved, pull the flatbed truck forward, allowing room to lower the yard ramp
onto the ground. Once on the ground, the yard ramp can be moved using one forklift as outlined below.
Moving
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HEEVE SPLIT-SERIES YARD RAMP INSTRUCTION MANUAL
© 2022 Heeve | www.heeve.com.au

● Yard Ramps can be moved short distances on-site with the use of a suitable forklift. Always ensure
that you have sufficient operating space, a clear path from the current ramp location and desired
ramp location and use a spotter to assist the forklift operator at all times.
● Disconnect each of the two pieces of the yard ramp (incline ramp and landing area)
● Using a suitable forklift, place the forklift tynes in the appropriate lifting position and disconnect the
ramp pieces.
● Move each piece to the desired area and reassemble the two ramp pieces together.
● Check over the ramp to ensure it’s stable and has been reassembled correctly before use.
Positioning for Use
● Move the ramp into a safe working position ideally on flat level ground away from hazards.
● Using the crank handle for the main support legs, raise the ramp to 100mm higher than the vehicle
height or dock floor so the lip plate overlaps the floor on the vehicle/dock when folded down.
● Reverse the vehicle very slowly using a spotter back up to the ramp.
● If your trailer is equipped with airbag suspension, release air before loading.
● Lower the support legs to the required height of the vehicle with the crank handle to allow for needed
support.
● Ensure that the support legs are taking the weight of the ramp and not the wheels.
● NEVER USE THE RAMP WITHOUT THE SUPPORT LEGS IN PLACE. THIS IS DANGEROUS
AND CAN CAUSE SERIOUS INJURY OR DEATH.
● Secure the ramp to the trailer or dock with the attached safety chains. WARNING: Leave three chain
links slack in the safety chains. DO NOT attach too tightly.
In Use
● Vehicles traversing the yard ramp should always maintain a slow, steady, speed, preferably in low
gear. They should not stop or change gears while on the yard ramp as the increased traction will
cause excessive wear and damage to the vehicle tyres. Forklift trucks should ascend and descend
with their forks tilted back and raised enough to avoid contact with the yard ramp deck.
Removing from the In Use Position
● Disconnect the safety chains. Raise the ramp above the vehicle floor level. Drive the vehicle away
from the ramp.
8. MAINTENANCE
● Inspect all components regularly including inspection of the frame structure weld joints, deformation,
paint protection, lifting points, fixing chains and all moving parts. Do not use the ramp if there are any
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HEEVE SPLIT-SERIES YARD RAMP INSTRUCTION MANUAL
© 2022 Heeve | www.heeve.com.au

faults found during inspections. We recommend that you record the results of the inspections in an
inspection book.
9. MAINTENANCE RECORD
Maintenance/Safety
Task
Details
Date Reported
Date Resolved
GENERAL PRODUCT WARRANTY: Products purchased from the Authorised Dealer (original place of
purchase) or Merchant (“Dealer”) will be free of defects in material and workmanship at the time of receipt,
and will meet the specifications stated at the place of the purchase transaction or online at the Dealer’s
website, under normal use and service when correctly installed, operated and maintained. This product
warranty is effective for the period of time stated below unless otherwise stated in the product instructions or
depicted in the product advertisement. All Authorised Dealer warranties are NON-TRANSFERABLE and
cover only the original end purchaser. This limited warranty does not cover products purchased through
non-authorised dealers. Non-authorised dealer receipts are not accepted for warranty verification.
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HEEVE SPLIT-SERIES YARD RAMP INSTRUCTION MANUAL
© 2022 Heeve | www.heeve.com.au

***Warranty claims must be made directly to the original place of purchase.***
WARRANTY PERIOD: This warranty remains in force for one year from the date of the product’s accepted
delivery. The Authorised Dealer offers a one year manufacturer’s warranty for most products unless
otherwise specified on the product advertisement.
WARRANTY SERVICE: The Authorised Dealer will replace any defective or malfunctioning part at no
charge, including payment of the shipping costs of parts or replacement product to and from the
manufacturer. The purchaser is responsible for labour charges. If the product does not meet specifications
as depicted in the advertisement, the Authorised Dealer will refund the full purchase price of the product.
Questions regarding the warranty on a specific product and warranty claims should be directed to the
Authorised Dealer with whom the purchase transaction was made.
WARRANTY LIMITATIONS: The above warranty does not apply to products that are repaired, modified or
altered by any party other than the Authorised Dealer; are subjected to unusual physical stress or conditions
(such as overloaded ramps or corrosion), natural disaster, governmental actions, wars, strikes, labour
disputes, riots, theft, vandalism, terrorism or any reason beyond reasonable control; are damaged due to
improper installation, misuse, abuse, accident or negligence in use, storage, transportation or handling, or
tampering; or to products that are considered consumable items or items requiring repair or replacement due
to normal wear and tear.
Product should be inspected prior to signing for delivery. Product damage incurred during shipping, unless
noted on the Bill of Lading at the time of delivery, renders this warranty void.
LIMITED LIABILITY: In no event shall the Authorised Dealer be liable to the purchaser or any third party for
any indirect, incidental, consequential, special, exemplary or punitive damages arising out of the use of the
product, including, without limitation, property damage, loss of value of the product or any third party
products that are used in or with the product, or loss of use of the product or any third party products that are
used in or with the product.
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HEEVE SPLIT-SERIES YARD RAMP INSTRUCTION MANUAL
© 2022 Heeve | www.heeve.com.au
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