REID LIFTING PGRS20 Installation instructions

REIDLIFTING.COM Assembly & Operation Guide
PORTAGANTRY RAPIDE

Correct Operation 4
Intended Use
Inspection Prior to Initial Operation
Inspection Before Starting Work
Maximum Capacity
Temperature Range
Notes for Correct Operation
Warning
Fall Protection
Additional Notes for Correct Operation
Warning
IRATA
Inspection & Maintenance 8
Regular Inspections
Maintenance & Repair
Storage & Transportation
ATEX 9
ATEX
Classification [Zone 2]
Classification [Zone 1]
Spark Formation
Static Electricity
Inspection, Maintenance & Repair
Notes 11
Assembly Instructions 12
Dimensions 20
Quality & Safety 22
Regulations, Standards & Directives
Accreditations
Conformité Européenne [CE]
The Queen’s Award for Enterprise
Testing
Language
Product IPR
Product Labelling 26
Inspection Record 27
Contents

3
PORTAGANTRY RAPIDE
Lightweight.
Portable. Safe.
Please read the following instructions and
guidance notes carefully, before using or
operating the system.
They contain important information about how to
handle and use the system in a safe and efficient
way, avoiding danger, reducing repair costs
and downtime, and increasing the reliability and
lifespan of the system.
They apply for:
Operation, including preparation,
troubleshooting during operation and
cleaning
Maintenance, inspection and repair
Transportation
It is the responsibility of the end user to adhere
to the Health & Safety and accident prevention
standards and legislation valid in their respective
countries and any regions in which the system is
being used. It is also incumbent on the user or
competent person to ensure that anyone working
with the equipment has the necessary medical
and physical capabilities. A rescue plan also needs
to be in place in the event of an emergency that
could occur during the work. This document
should form part of the overriding Risk Assessment
and Method Statement required for each lift.

Intended Use
This product is intended to be used for the lifting of
goods, the lifting of personnel, rope access or for
providing a safety anchor for the prevention of falls.
It is expected that all users of this product have the
necessary medical and physical capabilities, are fully
trained and competent in its safe assembly and use.
Inspection Prior to Initial Operation
This product must be inspected prior to initial
operation by a competent person to ensure that the
structure is safe and that it has not been damaged
by incorrect assembly, transport or storage.
Inspection Before Starting Work
Before starting work, the assembly of the product
and all load-bearing components should be
checked for visual defects. This includes checking
the integrity of all profiles for denting, making sure
there is no wear or elongation on the bolt holes
and ensuring that the trolley moves freely along
the beam.
Correct Operation
Maximum Capacity
Goods Lifting: This product is designed to lift
and lower loads up to its rated capacity. Do not
exceed the working load limit indicated on the
product.
Personnel Lifting: When lifting people, the
overall load limit is reduced by half to provide an
increased safety factor. The maximum capacity
permitted by the personnel winch/accessory used
in conjunction with this product also needs to be
considered.
Temperature Range
This product can be operated in ambient dry
temperatures between –20°C and +55°C (-4°F
and 131°F). Consult your supplier in case of
extreme working conditions. If used in sub-
zero and wet conditions, fall arrest appliances
characteristics may change.
Notes for Correct Operation
For optimum safety, we recommend single
person assembly to avoid conflicting actions
Assemble only as instructed (ensure all
bolts are present and fitted correctly as per
instructions)
Suitable, appropriately rated winches and
connection plates must be used for all
applications
The product should be set up at a safe
distance from the hazard or lift area, before
moving the structure into place
The supporting ground/structure where
the gantry is to be used must be stable
and capable of withstanding the maximum
expected load applied during use
We recommend that gloves are worn when
using the equipment
The beam must be horizontal prior to any lift
and A-Frames vertical and parallel to each
other
Do not use the product if the trolley does
not run freely along the beam. (For certain
applications, such as when the system is being
used as a restraint point, the trolleys can be
locked into position)

5
PORTAGANTRY RAPIDE
Attach the hoist to the lifting point on the
trolley only, making sure it is attached in a way
that does not expose the user to danger by
the hoist, chain or load
Only raise and lower loads when castor brakes
are engaged
Do not allow the load to swing
To avoid side pull, lowering and lifting should
only be carried out when the load chain forms
a straight and vertical line between the load
and lifting attachment point on the trolley
(refer to figure A)
We recommend the use of load-sensing or
overload protection devices on all lifts
The product should not be moved under load
except when a competent person or authority
has approved a risk assessment and method
statement
The risk assessment and method statement
must take into account any factors that might
apply additional loading to the system during
lifting operations
Take care when transporting and storing the
system to avoid damage
To ensure stability of the structure, the
operating span of the beam must be equal
to or greater than the distance between the
castors on the A-Frame
Warning
The equipment should not be used outside
of its limitations, or for any purpose other than
that for which it is intended
Do not lift or transport loads while personnel
are in the danger zone
Do not allow personnel to pass under a
suspended load
Never leave a suspended load unattended
Do not start moving the load along the beam
until you have checked that it has been
attached correctly
When moving a loaded trolley along
the beam, move the load steadily and in
a controlled manner and avoid sudden
movements
Don’t allow the load to hit the system frame
When winching, only use one winch with each
sheave and make sure they never cross paths
with each other
Be aware of any adverse weather conditions
such as strong or gusty winds which could
impose additional horizontal loads and affect
the stability of the structure. Stop using if
weather is impacting on lifting, and either
disassemble the gantry or tie it to a rigid
structure to ensure it can’t overturn
Be aware of hazards when setting up/folding
down, such as trapping fingers in rotating
parts
Note: The Rapide Tall Systems are fitted with
trolley stops on the beam. This is a safety feature
and must always be in place before use. If beam
length adjustment is required, stops must be
repositioned accordingly.
A

Fall Protection
When being used as part of a fall protection
system the user must use a body harness and
retractable device or shock absorber to EN355 that
limits the maximum allowed force (M.A.F.) to 6kN.
Winches used with the system should comply to
EN1496:2017 or equivalent.
In the event of simultaneous goods and personnel
combined lifting/ fall arrest or when being used as
a fall arrest system in sub-zero and wet conditions
contact the supplier as capacities may be reduced.
Only one person should be attached to each
trolley in accordance with the notified working
load limit (WLL). Each lift must be properly
planned, and all weights clearly known along with
the WLL and constraints of all personal fall arrest
system components.
The capabilities stated in the table below apply to
standard range systems only. If unsure about your
system consult serial labels, information filled in on
page 27 or consult your supplier. Bespoke versions
of the system are available tailored to specific
lifting needs. These versions are designated with
a ‘C’ at the end the product number on the serial
label attached to each A-Frame and beam.
For custom designed gantries please contact your
supplier for appropriate rating and capabilities.
This product has different ratings depending
upon the application as detailed in the table
below:
Additional Notes for Correct Operation
Ensure suitable and appropriately rated
winches and connection plates are used for all
applications
The fall arrest device must only be attached
to the lifting points on the trolley or to the
approved brackets
Never walk away from the structure whilst
connected to the equipment (either by winch or
fall arrest block)
Only use the product for fall arrest applications
when the castor brakes are engaged
When using the product as a fall arrest anchor
ensure there is adequate fall clearance when
working at height (Refer to figure B)
Correct Operation
Model PGRS20 PGRS23, PGRM20,
PGRM23
PGRS40, PGRM40,
PGRT20, PGRT23,
PGRT40
Application WLL (kg) Capacity
(Persons) WLL (kg) Capacity (Persons) WLL (kg) Capacity (Persons)
Fall Arrest* 150 3150 2 150 1
Personnel
positioning
limit
250
– 200 – 125 –
Goods 500 N/A 400 N/A 250 N/A
Model PGR1TS20, PGR1TS30, PGR1TS40, PGR1TM20,
PGR1TM30, PGR1TM40, PGR1TT20, PGR1TT30, PGR1TT40
Application WLL (kg) Capacity (Persons)
Fall Arrest* 150 3
Personnel
positioning limit 500
–
Goods 1000 N/A
* Only Applicable to the product being used in accordance with
PD CEN/TS 16415:2013. When being used in accordance with
EN795:2012, the structure shall be limited to a maximum of one
user in fall arrest.
B

7
PORTAGANTRY RAPIDE
Always consider the potential effects of
sharp edges, chemical reagents, electrical
conductivity, cutting, abrasion, climatic
exposure on the fall protection lifelines, and the
effect of offset forces as a result of pendulum
falls
When being used for fall protection, the user
must remain within the footprint of the product
Where required by regulation, each installation
must be approved by a qualified person
Warning
When using for fall protection, only use one
lifeline with each trolley/sheave and make sure
they never cross paths with each other
If more than one person is attached to the
gantry, make sure that working procedures
prevent individual lifelines from crossing and
becoming tangled
When using the product in conjunction with
another manufacturers fall protection products,
ensure that you have read the instructions for
use of those product to ensure their suitability
and any restrictions for use.
It is not recommended to mix the use of
the gantry with personnel and goods lifting
simultaneously.
It is essential for safety that the product is
withdrawn from use immediately and not be
used again until confirmed in writing by a
competent person should,
1. Any doubt arises about its condition for
safe use or;
2.It has been used to arrest a fall
IRATA
This product is suitable for rope access and has
been tested to 15kN. Static load as per test re-
quirements of IRATA international code of practice
(ICOP).

The following information is based on REID
Lifting’s recommendations and does not remove
the responsibility of the user to comply with the
relevant regulations and standards that are valid
in the respective countries and regions where the
system is being used.
Regular Inspections
To ensure that the product’s frame remains in
safe working order it must be inspected regularly
by a competent person. We recommend
inspections every 6 months for personnel lifting
and every 12 months for goods only, unless
adverse working conditions or profile of use
dictate shorter periods. The components of the
system frame need to be checked for damage,
wear, corrosion or other irregularities. It may be
necessary to disassemble the system frame in
order to do this. Particular attention should be
paid to checking the profiles for denting, making
sure there is no wear or elongation on the bolt
holes and ensuring that the trolley moves freely
along the beam.
Any necessary repairs should only be carried
out by an approved specialist workshop using
original spare parts. It is recommended that once
inspected or repaired, the device is marked with
the date of the next inspection.
Inspections are instigated by the user. If detailed
information is required on inspection and test
criteria, please refer to your supplier’s technical
department. The equipment Inspection Record
is on page 27.
If using the product in explosive atmospheres,
see additional section titled ATEX.
Maintenance & Repair
In order to ensure correct operation, the
conditions for inspection and maintenance must
be complied with. If any defects are found, stop
using the product immediately.
No alterations or additions to the equipment
should be made without the written consent of
the manufacturer. Any repair must be carried
out in accordance with the manufacturer’s
procedures.
It is recommended to maintain the equipment in
a clean and dry manner. Cleaning is suggested
using a sponge or cloth with warm, soapy water,
rinsing and allowing to dry.
Storage & Transportation
When transporting the components, take note of
all the manual handling considerations.
Do not throw the product down or stack any
items on top of it.
Always place carefully and security on the
ground to avoid damaging the equipment.
Inspection & Maintenance

9
PORTAGANTRY RAPIDE
ATEX
This product has been designed for use in
explosive atmospheres in line with the following
requirements and information. Any use which
differs or exceeds this is considered incorrect
and REID Lifting will not accept any responsibility
or liability for damages resulting from false
application. The risk is solely with the user. If the
product has been customised in any way, then it
may not comply with standards and no longer be
suitable for use in explosive atmospheres. If this
is the case, then the product will not have any of
the markings below. If in doubt, please contact
your REID representative.
Classification [Zone 2]
As standard, the product meets the requirements
of Category 3 equipment for use in Zone 2
explosive atmospheres, providing a normal level
of protection where mixtures of air and gases,
vapours or mists or by air and dusts mixtures are
unlikely to occur or, if they do occur, are likely
to do so only infrequently and for a short period
only.
The product will have the following identification
on the serial label:
As Standard for Zone 2 Environments:
II 3 GD T6
Identification for protection against explosions
II: Unit group II – non-mining application
3: Category 3 – Normal safety for use in Zone 2
GD: For use in gas (G) & dust (D) atmospheres
T6:Temperature class – Max 85°C
Classification [Zone 1]
Available as an upgrade, the product can
be supplied to meet the requirements of
Category 2 equipment for use in Zone 1
explosive atmospheres, providing a high level
of protection where mixtures of air and gases,
vapours, mists or by air and dusts mixtures are
likely to occur.
The product will have the following identification
on the serial label:
As an upgrade for use in Zone 1 environments:
II 2 GD T6
Identification for protection against explosions
II: Unit group II – non-mining application
2: Category 2 – High safety for use in Zone 1
GD: For use in gas (G) & dust (D) atmospheres
T6:Temperature class – Max 85°C
ATEX

Spark Formation
There is an increased danger of ignition when
certain material pairings clash, namely non-
corrosion-resistant steel or cast iron against
aluminium, magnesium or pertinent alloys. This
applies especially in the case of rust or surface
rust. When assembling the product and inserting
fastening components, these must therefore be
clear of rust and debris of any kind. As stated
previously, care must be taken to ensure the
gantry is handled in a suitable manner, never
thrown down and always placed carefully onto
the ground.
REID recommends the use of corrosion
resistant tools when assembling this system to
prevent the possibility of any sparks.
For ATEX Zone 1 use, stainless steel castor
brackets are fitted to reduce the possibility of
a spark.
Static Electricity
For Zone 2 applications, there is a potential
risk of static electricity build-up leading to
an incentive spark. Although the risk of such
ignition is unlikely, the system must be earthed
during assembly and use. This can be achieved
by attaching an earthing lead to a convenient
location on metallic parts of both the system and
trolley.
For additional protection in Zone 1 applications,
the system is fitted with anti-static trolley rollers,
stainless steel fasteners and therefore does not
need to be earthed.
However, the effectiveness of the conductivity
during operation can be affected by a dirty tread
or other environmental influences and therefore
must be checked periodically by the operator.
Inspection, Maintenance & Repair
Special attention should be given to dust
deposits on the structure, especially in areas
where the profiles come into contact, and should
be wiped clean and care taken not to apply
materials that could create electrostatic charging.
Additionally, the bearings in the trolley rollers
and castors should be checked to ensure they
rotate freely.
The structure is predominantly constructed from
aluminium which will not rust. However, there
are steel components used throughout. These
are; fasteners, castors, master-link, trolley rollers,
A-frame height adjustment gearing system (if
fitted) and the height adjustment ratchet (if
fitted).
Where there is sign of any rust deposits on the
aluminum structure, it should be wiped clean
as above and, where there is sign of rust on a
steel component, that component should be
removed from use and the structure not used
until a replacement is fitted.
If using the product in explosive atmospheres,
in addition to the Regular Inspection and
Maintenance information above, these additional
instructions should be followed:
Inspections must be instigated by the user
prior to each use if used in a potentially
explosive atmosphere.
Inspections and maintenance must be carried
out at a safe distance away from an explosive
atmosphere.
ATEX

11
PORTAGANTRY RAPIDE
Notes

The PORTA GANTRY RAPIDE and its constituent components are described in the image below.
Appropriate PPE should be worn: Gloves Protective Footwear Hard Hat
Assembly Instructions
Upright
Cheek Plate
Sheaved Trolley
Trolley
Beam
Trap plate
Leg
Lockable Castors

Rotate upper A-Frame to a vertical position. While in this vertical position remove ball lock pin
from its stow hole on the Trap Plate.
Open leg and insert ball-lock pin into second hole
securing the leg in its open position. Repeat for
second leg on the same A-Frame.
13
PORTAGANTRY RAPIDE
Pre-Assembly
Pre set-up checks
This product is delivered flat packed
Ensure the castors are locked
Allow sufficient clearance for the A-Frame rotation. If sufficient space not available see
steps 13 to 17 - Confined Space set-up method
N.B. Trolley can be stored separately, on the upper A-Frame or the Leg.
Standard Assembly
1 2 3

Repeat steps 1-4 for lower A-Frame Scissor upper A-Frame until ball-lock pin is
adjacent to beam
Remove ball-lock pin and continue scissor motion
until stops engage beam and holes are aligned
Repeat steps 6 and 7 for opposite A-Frame
Re-insert ball-lock pin into hole ensuring the pin
is fully engaged through hole. A gentle rocking
motion can be used to induce alignment
5 6
78
Assembly Instructions
Be careful not to trap hands between beam and cheek plates!
If fitted, ensure castor brakes applied before lifting a load.
Continue the rotation of the A-Frame until it
comes to rest on ground
4

Ensure all ball lock pins are fully engaged
into their respective holes
Ensure all quick release knob/bolts on trap
Plates and beam are hand tight and secure
Ensure upright is bolted using top and
bottom fixing holes on trap plate
Ensure gantry is level
15
PORTAGANTRY RAPIDE
Close trolley plate encapsulating the beam and re-
insert ball-lock pin
Ensure pin is properly engaged through holes
If trolleys are required to be locked into position then
an additional pin is available to provide trolley lock-off
Take weight of gantry upright
Remove bolts and adjust to the desired height
Re-insert bolts and hand tighten quick release
knobs ensuring the gantry is secure
To increase height pull foot down until desired
position is achieved
Remove pin
Open trolley and present to beam with plate
rotated through 90°
10 11
12
9
Never adjust the height while the gantry is under load.
Ensure the upright is bolted using top
and bottom fixing holes on Trap Plate.
Never adjust the height while the gantry is under load.
Be careful not to allow plate to swing open uncontrolled.
Pre-lift checksFoot Adjustment
Master-link / Close-Coupled Trolley Installation Height Adjustment

Ensure all ball lock pins are fully engaged
into their respective holes
Ensure all quick release knob/bolts on trap
Plates and beam are hand tight and secure
Ensure upright is bolted using top and
bottom fixing holes on trap plate
Ensure gantry is level
While in this vertical position remove ball lock pin
from its stow hole
Open leg and insert ball-lock pin into second
hole securing the leg in its open position.
Repeat for second leg
Repeat steps 13 to 16 for lower A-Frame
Rotate upper A-Frame around until ball-lock pin is
adjacent to beam
Remove pin and continue motion, follow steps
6 and 7
Be careful not to trap hands between beam and cheek plates!
Rotate upper A-Frame to vertical position
If fitted, ensure castor brakes applied before lifting a load.
Pre-lift checks
Confined Space Assembly
Assembly Instructions
14 15
16 17
13

Trolley can be stored separately, on the
upper A-Frame or the leg
Never install winch bracket while gantry is under load.
Only install winches which are approved by REID for use
with the PORTA GANTRY RAPIDE and a suitable interface
/ mounting plate supplied.
Winch can be installed on both sides of gantry and on
either bolts A and B or B and C (PGR250-500) OR A and B,
B and C or A and D (PGR1000). Ensure winch bracket and
quick release knobs are hand tight.
A
A
C
C
D
B
B
17
PORTAGANTRY RAPIDE
To fold the gantry reverse steps 10 to 1 for
Standard Assembly or steps 17 to 13 for Confined
Space Assembly
When folding gantry ensure ball-lock pins are
stowed in cheek plate holes to avoid damage.
Gantry Stowage Trolley Storing Winch Bracket Installation
Remove existing bolt, A or C
Present bracket to gantry as shown (with locating pin at bottom) and insert new, longer bolts securing the winch
with the quick release knobs provided
PGR250-500 PGR1000
18
19 19

F
D
E
Place retaining pin into holes, F
Observe pin is securely engaged
Assembly Instructions
Place winch onto locating pin, D
Rotate winch to align holes, E
Winch Installation
Illustration shows one example of many winches,
fall arrests and interface brackets available.
Thread rope through cheek plates and capture
rope between sheave and beam
Secure sheave with ball-lock pin
Observe pin is securely engaged
Present sheaved trolley to underside of beam
Capture rope between sheaved trolley and beam
and insert pin as shown
Sheave Trolley Installation
Insert second pin as shown
Observe both pins are fully engaged
20 20a 21
22 23

19
PORTAGANTRY RAPIDE
Remove bolt and handle
Store handle in safe place
Move A-Frame assembly to required position
Re-insert bolt and hand tighten quick release knob
Complete assembly of gantry as steps 6-8
Beam Width Adjustment
Beam width adjustment can take place during steps 4 or 5
For coarse adjustment in leg height set cartridge
at desired point (2x50mm increments)
The foot option can be changed by removing the
ball lock pin and withdrawing the foot cartridge
assembly
Changing the Foot Option
Adjustable Foot Option
For fine height adjustment depress lever and
push foot up to desired position
Observe gantry is level
Never adjust the height while the gantry is under load.
24 25
27
26
28

H
D
B
A
C
F
G
E
100
440
420
J
Beam length
Beam adjustment
Clear operating span
Height to lifting eye
Height increment
Height to top of beam
Width
Height to top of roller
Length
DimensionsDimensions
PORTAGANTRY RAPIDE 250-500
A
E
B
F
C
G
H
J
D