Elebia NEO20 User manual


Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
Table of Contents
General Information
General Precautions
Restrictions
Main Features
Specications
Regulatory Standards
Remote Control
FCC, IC, CE & ARIB
Battery
Charger
Lifting Procedure
Manual Override
Conformity Declaration & Manufacturer’s Certicate
Warranty
Inspection & Maintenance
Maintenance Check
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10
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12
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14
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EN

Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
4
General Precautions
General Information regarding the NEO lifting hook
Inappropriate use of the NEO lifting hook may give place to potentially dangerous situations and, if
not prevented, these could lead to death or serious injury. To avoid such situations we encourage to
meet the following instructions:
1. Always read the user’s manual instructions before using the NEO lifting hook.
2. Any operator must be familiarised with the NEO lifting hook’s operation controls, procedures and
warnings.
3. DO NOT operate the NEO lifting hook before having completely read and understood the
manufacturer’s user manual and instructions.
4. DO NOT operate the NEO lifting hook if it has been altered without the manufacturer’s approval.
5. DO NOT operate the NEO lifting hook if it is not working properly or if working unusually.
6. DO NOT operate the NEO lifting hook nor repair it if it is damaged or lacks components.
7. DO NOT lift more than the Working Load Limit of 20,000 kg. / 44,092 lb. indicated per NEO lifting hook.
Users must be aware of all operating conditions. Please contact our technical service in case of doubts
and/or questions.
• The NEO lifting hook has specically been designed for the vertical lifting and transporting/moving
of loads.
• The Working Load Limit of 20,000 kg. / 44,092 lb. indicated is per lifting hook.
• Safety factor of 4:1.
Warning
Prior to operation and/or maintenance of elebia products, read and understand the information provi-
ded in this user’s manual.
Failure to review and utilize recommended applications, operation and maintenance instructions may
result in serious injury to operator and others.
It is the sole responsibility of the operator to ensure the correct manipulation and handling of any load
while using any of the elebia products. Automated processes in any lifting operation, whether attaching
and/or releasing any load, or other, must always be submitted to visual inspection of the operator.
elebia designs and produces automated lifting solutions which enhance safety and productivity but can
never replace the responsible and provident handling of all lifting processes.
This user’s manual covers the Application, Operation, Use and Maintenance of the elebia NEO lifting hook.
NOTE: disconnect power sources prior to handling.
!

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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
Restrictions
· Inuences resulting from temperature
The elebia NEO lifting hook has been designed to be used in normal atmospheric conditions and in a
temperature range from -20 ºC to 60 ºC / -4 ºF to 140 ºF. The NEO lifting hook must not be used if these
conditions are not met.
· Inuences from acids/alkalines and chemicals
The elebia NEO lifting hook must not be exposed to acids/alkalines or their vapours, as certain produc-
tion methods may release acids and/or vapours.
EN
and in the CE stamp.
8. DO NOT use the NEO lifting hook to lift, sustain or transport people.
9. DO NOT lift loads over people and ensure that people remain at a distance from the load.
10. DO NOT operate the NEO lifting hook unless all people are, and remain outside, the area of the
sustained load.
11. DO NOT operate the NEO lifting hook if there are people touching or manipulating it.
12. DO NOT lift loads unless the load slings, chain slings or other accessories are of the correct size and
suitably fastened to the NEO lifting hook.
13. DO NOT operate the NEO lifting hook with twisted, tangled, damaged or worn load slings, chain
slings or other means and/or lifting accessories.
14. DO NOT lift the load until the closure system of the NEO lifting hook is conrmed locked.
15. DO NOT operate the NEO lifting hook if it does not meet the lifting procedure specied in section 11
of the user manual.
16. DO NOT leave the weight sustained on the NEO lifting hook unattended unless specic precautions
have been taken.
17. DO NOT allow the use of the NEO lifting hook to make electrical or earth contact in welding operations.
18. DO NOT allow the NEO lifting hook or lifting chains to be touched by a live welding electrode.
19. DO NOT withdraw nor cover the warning signs (i.e. LED Status Indicator) of the NEO lifting hook.
20. DO NOT operate the NEO lifting hook if it lacks the safety signs or if they are illegible.
21. DO NOT modify the NEO lifting hook (by welding, grinding, etc.), as this can adversely aect its opera-
tion and safety.
22. Provide notication of any malfunction or abnormal performance of the NEO lifting hook after it has
been disconnected for its repair.
23. The NEO lifting hook must be stored clean and in a non-humid area to protect against corrosion.
24. DO NOT store the NEO lifting hook with the battery inserted.

Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
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Main Features of the NEO lifting hook
Green: The lifting hook is unlocked and can release load.
Red: Intermediate status. Do Not Lift! Lifting hook is
transitioning from unlocked to locked or vice versa.
Blue: The lifting hook is securely locked and can lift load.
White: Low battery indicator.
* This feature is optional
A contact sensor detects when load is in
position and NEO closes automatically.
* This feature is optional
Swivel with Bearings
Manual Operation Button
Position Encoder
High Capacity Battery
Autoclose Sensor*
High Brightness
LED Status Indicator*

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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
Our Products certify with the following regulatory standards:
Specications
Regulatory Standards
ASME B30.20-2010
ASME BTH-1-2017
EN 10204 3.1.B
ETSI EN 300 220-1 V3.1.1
ETSI EN 300 220-2 V3.1.1
ETSI EN 303 446-1 V1.1.0
ETSI EN 303 446-2 V1.1.0
UNE-EN 1050
UNE-EN 13135:2013
UNE-EN 602041:2007
UNE-EN 607301:2013
UNE-EN 61000-6-4:2007
UNE-EN 61000-6-2:2006
UNE-EN ISO12100:2012
Directive on Machine Safety (D2006/42/EC)
EMC Directive (2014/30/EU)
Low Voltage Directive (2014/35/EU)
Radio Equipment Directive (2014/53/EU)
Assurance of Production Quality in accordance with ISO9001
Each NEO lifting hook is delivered with the CE stamp and a declaration of CE conformity
EN
115 / 4.53
100 / 3.93
93 / 3.66
148,5 / 5.85
106,5 / 4.19
128 / 5.04
390 / 15.35
677 / 26.65
893 / 35.16
390 / 15.35
54 kg. / 119.05 lb.
mm. /in.

Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
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The NEO lifting hook can be paired to the eMAX remote control, the eMINI remote control and/or the eINST
installable remote control.
The eMINI is a small and compact remote con-
trol.With the eMINI remote control, the operator
can open and close the NEO lifting hook and
control its battery level. The eMINI also displays
sensor information and maintenance messages.
Power Supply
Available Code Combinations
Detection of Errors in Transmission
Buttons
Frequency Selection
Frequencies
Communication
Radiated Power
Antenna
Range
Working Temperature
Dimensions
1 3V lithium battery (CR2032)
65,536 dierent combinations
2 CRC bytes + Forward Error Correction
2
1
865.95 MHz / 869.85 MHz
Bi-directional return of receiver battery status
under 5 dBm
Printed circuit
100 metres / 330 Feet
-20 ºC to 85 ºC / -4 ºF to 185 ºF
Minitel box (68 x 52 x 17 mm. / 2.68 x 2.05 x 0.67 in.)
Remote Control
eMINI Mode Button
Display Information
elebia Button
Working Modes Display Information
The remote can work in 2 dierent modes:
> ‘One button’ mode:
‘elebia’button: locks and unlocks the NEO lifting
hook.
> ‘Two buttons’ mode:
‘elebia’button: locks the NEO lifting hook
‘mode’button: unlocks the NEO lifting hook
To switch between modes, press and hold the
‘elebia’ button for 10 seconds.
Battery level of the NEO lifting hook
Low battery level of the eMINI remote control
Maintenance review of the NEO lifting hook
One button mode
Two buttons mode
The eMINI remote control does not detect the
NEO lifting hook
- battery is not inserted
- battery is o
- battery is discharged
0 to 9:
A:
C:
1b:
2b:
b:

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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
FCC, IC, CE & ARIB
EN
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment.
This transmitter must not be co-located or operating in conjunction with any other antenna or transmit-
ter, except in accordance with FCC multi-transmitter product procedures.
Any changes or modications not expressly approved by the warranty of this device could void the user’s
authority to operate the equipment.
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.These limits are
designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment oand on, the user is encouraged to try to correct the interference by one or more of the
following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and receiver.
The NEO lifting hook can also be controlled using a free chan-
nel of the crane’s master control. The eINST remote control
has to be placed in the crane relay cabinet, where only simple
wiring is needed. It may be used by pairing to a free channel
of the crane’s master control. It is compatible with all cranes.
Available as 24 V DC or 48 V DC
Dimensions: 80 x 140 x 45 mm. / 3.15 x 5.51 x 1.77 in.
The eMAX is our most advanced remote control. It displays
all the info in a big high-resolution screen and a high-prole
keypad, yet remains handy and lightweight.
For more information on the eMAX remote control, please
refer to the eMAX remote control user manual
(downloadable from https://elebia.com/downloads/)
eINST
eMAX
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Kg
18.725

Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
10
Battery
Charger
The battery status is indicated by a 14 segment Eink
display. The battery is fully charged when the 14 Eink
segments are black, and as the battery discharges
the segments turn white.
The battery is completely discharged when all 14
Eink segments are white.
High capacity: 3 hour charge – 5,000 cycles / 250
hours in standby mode.
Technical Specications:
Input Voltage
Output
Charge Indicator
Charge Complete Indicator
100-240 V AC / 50-60Hz. 1.0A (max.)
12.6 V DC / 1.2A
No
No
Technology
Maximum Voltage
Nominal Voltage
Nominal Capacity
Protection Circuit
Maximum Discharge Current
Charge Indicator
Temperature (Charge)
Temperature (Discharge)
Temperature (Idle)
Weight
Rechargeable Li-Ion
12.4 V DC
10.95 V DC
3.2 Ah DC
Charge, Discharge, Overvoltage
6.4 A
Eink 14 Segment Display
0 ºC to 45 ºC / 32 ºF to 113 ºF
-20 ºC to 50 ºC / -4 ºF to 122 ºF
-20 ºC to 60 ºC / -4 ºF to 140 ºF
150 g. / 5.29 oz.

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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
Lifting Procedure
Engage
Approach
Make sure lifting hook is open.
(Visual conrmation with GREEN
colour in LED status indicator)
Close and Lock
Sensor detects contact and NEO lifting hook closes
automatically*. Closing order can be sent via radio.
(Visual conrmation with RED colour in LED status
indicator)
*Only units with Autoclose Mode.
Lift
Once closure system is conrmed locked, lifting of
load can begin.
(Visual conrmation with BLUE colour in LED status
indicator)
Orient and Position
NEO Lifting hook orients and po-
sitions itself automatically when
nger contacts lifting point.
Descend
01
04 05
02 03
EN

Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
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Manual Override
Release
Once load is safely
on the ground.
Insert 6mm hex key into
slot/groove.
Push key upwards. Repeat steps 1 & 2 two times
until LED status indicator is red.
The release order
can be given.
The NEO lifting hook
unlocks and opens. (RED
colour in LED status
indicator. Do not lift)
Load is released.
(GREEN colour in LED
status indicator)
01
01 02 03
02 03 04
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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
Conformity Declaration and Manufacturer’s Certicate
ELEBIA AUTOHOOKS, S.L.U., with registered oce at Plaça Pere Llauger Prim, naus 10-11, Polígon Indus-
trial Can Misser, 08360, Canet de Mar, (Barcelona), Spain, Tax Identication Certicate B65770265, and
ISO 9001 Certicate No. 9000041
DECLARES:
Under its sole responsibility, that the following NEO Lifting Hook, with serial number _______________,
with a maximum operating load of 20,000 kg., complies with the EC Machinery Directive 2006/42/EC of
the European Parliament and of the Council, of 22 June 1998, on the approximation of the laws of the
Member States relating to machinery, and 2004/108/EC, on the approximation of the laws of the Mem-
ber States relating to electromagnetic compatibility, and has been manufactured in accordance with the
following harmonised standards:
ASME B30.20-2010, ASME BTH-1-2017, EN 10204 3.1.B, ETSI EN 300 220-1 V3.1.1, ETSI EN 300 220-2 V3.1.1,
ETSI EN 303 446-1 V1.1.0, ETSI EN 303 446-2 V1.1.0, UNE-EN 1050, UNE-EN 13135:2013, UNE-EN 60204-
1:2007, UNE-EN 60730-1:2013, UNE-EN 61000-6-4:2007, UNE-EN 61000-6-2:2006, UNE-EN ISO12100:2012
As stipulated by Directive on Machine Safety D2006/42/EC
- CE symbol xed to the lifting hook.
- Technical documentation led in manufacturer’s site.
Authorised signatory:
Oscar Fillol Vidal
CEO of ELEBIA AUTOHOOKS
Barcelona, 15 May 2018
Date: Date:
Observations: Observations:
EN

Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
14
Warranty
Inspection & Maintenance
The warranty of the NEO lifting hook is for 2 years
and covers parts and labour for the use envisaged
and recommended in the user manual. Batteries
and maintenance operations, and the materials
and labour involved therein, are exempt from the
warranty. Non-performance of checks and mainte-
nance may lead to cancellation of the warranty.
This warranty is limited to the original end user of the lifting equipment and is subject to the equipment
being inspected, controlled and maintained according to the producer and dealer instructions throug-
hout the warranty period. The warranty period is 2 years from the purchase date and is subject to the
conditions and measures given here.
Warranty will not be valid when any of the following measures are met:
• Overload.
• Wrong and/or carelessly use.
• Damages by not following procedures and measures.
• Damages by hoisting diering material other then indicated on the NEO lifting hook or stated in
the user manual.
• Adapting and/or modifying the NEO lifting hook.
• The injudicious use of the NEO lifting hook, and not succeeding all indications which are stated in
the user manual.
• When maintenance inspections have not been carried out by the authorised elebia Technical Service.
The manufacturer is not responsible for incidental damage or damage due to wrong use of the lifting
tools as well as from violation of this manual.
At least once a year, or in case of any damage to the NEO lifting hook, the hook should be inspected, tested
and if necessary returned to Elebia Autohooks SLU Technical Service for review. The frequency of inspections
and tests may vary according to the intensity and type of use.
Proper maintenance of the NEO lifting hook will lengthen its useful life. It is the user’s responsibility to
respect the General Precautions,Warnings and Restrictions included in this user’s manual, to undertake the
corresponding inspections, and to withdraw the product in the event of deterioration or malfunction.
Frequent visual inspection to detect cracks and deformations, and inspection of crucial parts is recommen-
ded. In the event of cracks or deformations of over 1%, the mechanism must be withdrawn.
Distributor / Service:
Date:

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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specications.
EN
Date:
Date:
Date:
Date:
Date:
Date:
Date:
Date:
Date:
Date:
Observations:
Observations:
Observations:
Observations:
Observations:
Observations:
Observations:
Observations:
Observations:
Observations:
Maintenance Check

Plaça Pere Llauger Prim, Naus 10-11
Polígon Industrial Can Misser
08360 Canet de Mar (Barcelona) Spain
Tel. (+34) 93 543 4706
www.elebia.com
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