nifty HR17 SP50 HYBRID SERIES Assembly instructions

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Heightrider
Operating & Safety Instructions
HR17 (SP50) HYBRID SERIES
4x4
Manufactured by:
Niftylift Limited
Fingle Drive
Stonebridge
Milton Keynes
MK13 0ER
England
www.niftylift.com
e-mail: [e-mail]
Tel: [phone]
Fax: [phone]
M50381/01

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
1
Table of Contents
1Introduction and General Information 2
1.1 FOREWORD..................................................................................................... 2
1.2 SCOPE............................................................................................................. 3
1.3 INTRODUCING THE HEIGHT RIDER SELF-PROPELLED (SP) SERIES ................. 3
1.4 GENERAL SPECIFICATION................................................................................ 4
1.5 IDENTIFICATION (UK PLATE)............................................................................ 5
1.6 EC DECLARATION OF CONFORMITY (Typical) .................................................. 7
2Safety 8
2.1 MANDATORY PRECAUTIONS ........................................................................... 8
2.2 ENVIRONMENTAL LIMITATIONS..................................................................... 11
2.3 NOISE AND VIBRATION.................................................................................. 11
2.4 TEST REPORT ............................................................................................... 12
3Preparation and Inspection 13
3.1 UNPACKING................................................................................................... 13
3.2 PREPARATION FOR USE................................................................................ 13
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES.......................................... 14
3.4 PLACARD, DECALS & INSTALLATION (UK SPEC) .......................................... 17
3.5 TORQUE REQUIREMENTS.............................................................................. 20
4Operation 21
4.1 CONTROL CIRCUIT COMPONENTS ................................................................ 21
4.2 GROUND CONTROL OPERATION.................................................................... 24
4.3 PLATFORM CONTROL OPERATION ................................................................ 27
4.4 DRIVING CONTROLS...................................................................................... 32
4.5 CAGE WEIGH SYSTEM................................................................................... 33
4.6 BATTERIES AND CHARGING .......................................................................... 34
4.7 TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK.. 37
5Emergency Controls 40
5.1 GENERAL ...................................................................................................... 40
5.2 IN THE EVENT OF AN INCAPACITATED OPERATOR ........................................ 40
5.3 IN THE EVENT OF MACHINE FAILURE ............................................................ 40
5.4 INCIDENT NOTIFICATION................................................................................ 40
6Responsibilities 41
6.1 CHANGES IN OWNERSHIP ............................................................................. 41
6.2 MANUAL OF RESPONSIBILITIES (USA only)................................................... 41
6.3 INSPECTION/SERVICE/PRE-HIRE CHECK LIST ............................................... 42

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
2
1Introduction and General Information
1.1 FOREWORD
The purpose of these manuals is to provide the customer with appropriate safety operating and
maintenance instructions essential for proper machine operation.
All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made
to operate the machine. THESE MANUALS ARE VERY IMPORTANT TOOLS - Keep them with the
machine at all times.
The manufacturer has no direct control over machine application and use, therefore
conformance with good safety practices is the responsibility of the user and his operating
personnel.
All information in these manuals is based on the use of the machine under proper operating
conditions. Alteration and/or modification of the machine are strictly forbidden.
One of the most important facts to remember is that any equipment is only as safe as those
who operate it.
DANGER, WARNING, CAUTION, IMPORTANT, INSTRUCTIONS AND NOTICE
Any place these topics may appear, either in this manual or on the machine, they are defined as
follows:
DANGER: If not correctly followed there is a high probability of serious injury or death to personnel.
WARNING OR CAUTION:If not correctly followed there is some possibility of serious injury or death to
personnel.
THE 'SAFETY ALERT' SYMBOL IS USED TO CALL ATTENTION TO POTENTIAL
HAZARDS THAT MAY LEAD TO SERIOUS INJURY OR DEATH, IF IGNORED.
IMPORTANT AND INSTRUCTIONS: Denotes procedures essential to safe operation and prevention of
damage to or destruction of the machine.
NOTICE: Indicates general safety rules and/or procedures relating to the machine.
It is the owner's/user's responsibility to know and comply with all applicable rules,
regulations, laws, codes and any other requirements applicable to the safe use of this
equipment.

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
3
1.2 SCOPE
These operating instructions contain all the necessary information required to allow the safe operation
of any Niftylift Height Rider 17 Hybrid (SP50 in the USA), powered by diesel (D) and DC electric (E).
For further technical information, circuit diagrams and specific instructions for all maintenance which
may need to be carried out by specialist trained personnel, see the associated Workshop and Parts
manual for your model of Niftylift Height Rider.
1.3 INTRODUCING THE HEIGHT RIDER SELF-PROPELLED (SP) SERIES
Please note at the time of going to press all information, illustrations, details and descriptions contained
herein are valid. Niftylift reserves the right to change, modify or improve its products without any
obligations to install them on previously manufactured machines.
If, after reading this manual you require further information, please do not hesitate to contact us.
Niftylift Ltd, Fingle Drive, Stonebridge, Milton Keynes MK13 0ER, Great Britain
Tel: [phone]Fax: [phone]
Niftylift Inc, 32 Concourse Way, Greer, SC 29651 USA
Tel: [phone]Fax: [phone]
Nifty Pty Ltd, 265 King Street, Newcastle, NSW 2300, Australia
Tel: [phone]Fax: [phone]
Driven from the platform, the Niftylift Height Rider 17 (SP50) Hybrid is an extremely versatile articulated
boom platform of unique and simple design. The HR17 can place two men and their tools at a height of
17.00m (55ft 10in) or an outreach of 8.80m (29ft).
The booms are mounted via a 360opowered swing mechanism onto a compact narrow base with a
tight turning circle that ensures excellent manoeuvrability and maximum efficiency.
High traction tyres and powerful hydraulic wheel motors give unsurpassed performance with the option
of fast drive speed when the booms are in the stowed position. Automatic braking and audible alarms
activated by a four degree tilt sensor help to prevent the operator from working on unsafe terrain whilst
elevated.
A digital control system gives smooth, reliable movement of the platform and maximum reliability in the
harshest environments.
Models include the following:
DE: - BI-ENERGY (DIESEL & BATTERY)

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
4
1.4 GENERAL SPECIFICATION
FEATURE HR17 (SP50) HYBRID 4x4
MAXIMUM HEIGHT - WORKING 17.00 m
55 ft 10 in
MAXIMUM HEIGHT - PLATFORM 15.00 m
49 ft 3in
MAXIMUM OUTREACH 9.10 m
29 ft 10in
MAXIMUM HEIGHT – STOWED 2.1 m
6 ft 11in
MAXIMUM WIDTH 2.0 m
6 ft 7in
MAXIMUM LENGTH – STOWED 6.3 m/5.0 m (cage tucked)
20 ft 8 in/16 ft 5 in
PLATFORM CAPACITY 225 kg (500 lbs)
WHEELBASE 2.0 m
6 ft 7 in
TURNING RADIUS – OUTSIDE 3.7 m
12 ft 2in
TURRET ROTATION 3600
TURRET TAIL SWING 0.13 m
5 in
TRAVEL SPEED 0-3.42 mph
0-5.5 km/h
PLATFORM SIZE 1.80m x 0.85m
5 ft 11 in x 2 ft 10 in
CONTROLS Digital
HYDRAULIC PRESSURE 207bar (Booms) 280bar (Drive)
TYRES Solid, non marking
GRADE-ABILITY 40%
MINIMUM VEHICLE WEIGHT 4800 kg
10550 lbs
MAXIMUM GROUND PRESSURE 0.076 kN/cm2
15745.8lbs/ft2
POWER SOURCE DE (Diesel & Battery) - Kubota 722 engine and
8 x 6v 250 AH batteries

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
5
1.5 IDENTIFICATION (UK PLATE)
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This manufacturer’s plate is attached to the chassis on each machine at the time of
manufacture on every Niftylift. Please ensure all sections have been stamped and are legible.

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
6
1.5a IDENTIFICATION (USA PLATE)
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This manufacturer’s plate is attached to the chassis on each machine at the time of
manufacture on every Niftylift. Please ensure all sections have been stamped and are legible.

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
7
1.6 EC DECLARATION OF CONFORMITY (Typical)
EC DECLARATION OF CONFORMITY
MANUFACTURER AND NIFTYLIFT LTD
PERSON RESPONSIBLE MALCOLM NORTH
FOR DOCUMENTATION:
ADDRESS: FINGLE DRIVE,
,EGDIRBENOTS
,SENYEKNOTLIM
,RE031KM
.DNALGNE
MACHINE TYPE: MOBILE ELEVATING WORK PLATFORM
MODEL TYPE:
SERIAL NUMBER:
NOTIFIED BODY: TUV NORD CERT GmbH
NOTIFIED BODY NUMBER: 0044
ADDRESS: POSTFACH 10 32 61
NESSE14154-D
YNAMREG
CERTIFICATE NUMBER:
APPLICABLE STANDARDS:
EN 280:2001+A2:2009
CE/24/6002,1-40206NENID
We hereby declare that the above mentioned machine conforms
with the requirements of the Machinery Directive, 2006/42/EC
and EMC Directive 2004/108/EC
SIGNED: DATE: 30th March 2010
NAME: Malcolm North POSITION: Engineering Manager
NOTE:
THIS DECLARATION CONFORMS WITH THE REQUIREMENTS OF ANNEX II-1.A OF THE COUNCIL DIRECTIVE
2006/42/EC. ANY MODIFICATIONS TO THE ABOVE MENTIONED MACHINE WILL INVALIDATE THIS
DECLARATION, AND THE MACHINE’S APPROVAL.

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
8
2Safety
2.1 MANDATORY PRECAUTIONS
When operating your Niftylift, your safety is of utmost concern. In order to fully appreciate all aspects
of the machines operation it should be ensured that each operator has READ and fully UNDERSTOOD
the relevant manual covering machine use, maintenance and servicing. If any doubts exist concerning
any points covered in your manual, contact your local dealer or Niftylift Ltd.
Before using any Niftylift, thoroughly inspect the machine for damage or deformation to all major
components. Likewise, check the control systems for hydraulic leaks, damaged hoses, cable faults or
loose covers to electrical components. At no time should damaged or faulty equipment be used -
Correct all defects before putting the platform to work. If in doubt, contact your local dealer or Niftylift
Ltd (see front cover for address).
THE MANUFACTURER HAS NO DIRECT CONTROL OVER THE MACHINE
APPLICATION AND USE. THEREFORE CONFORMATION WITH GOOD SAFETY
PRACTICES IS THE RESPONSIBILITY OF THE USER AND HIS OPERATING
PERSONNEL. FAILURE TO UNDERSTAND AND FOLLOW ALL SAFETY RULES
COULD RESULT IN SERIOUS INJURY OR DEATH.
2.1.1 Only trained persons will be permitted to operate the Niftylift.
2.1.2 Always operate the Niftylift in full accordance with the manufacturers Operating & Safety Instructions
for that model.
2.1.3 Before use each day and at the beginning of each shift the Niftylift shall be given a visual inspection
and functional test including, but not limited to, operating and emergency controls, safety devices,
personal protective clothing, including fall protection, air, hydraulic and fuel system leaks, cables and
wiring harness, loose or missing parts, tyres and wheels, placards, warnings, control markings and
Operating and Safety Manuals, guards and guard rail systems and all other items specified by the
manufacturer.
2.1.4 Any problems or malfunctions that affect operational safety must be repaired prior to use of the
platform, with specific regard to any safety components refer to the Parts Manual for part numbers and
details. If in doubt, contact Niftylift Ltd (Details on page 3). Ensure wheels are chocked before
carrying out any maintenance that involves gearbox disengagement as described in
Section 4.7.2
2.1.5 Always ensure that all warning labels, instructions, placards, control markings and Safety Manuals are
intact and clearly legible. If replacements are required contact your local dealer or Niftylift. Always
observe and obey safety and operating instructions on such labels.
2.1.6 Do not alter, modify or disable in any way the controls, safety devices, interlocks or any other part of
the machine.
2.1.7 Before the Niftylift is used and during use the user shall check the area in which it is to be used for
possible hazards such as, but not limited to, uneven ground drop-offs, holes, bumps, obstructions,
debris, floor and overhead obstructions, high voltage conductors, wind and weather, unauthorised
persons and any other possibly hazardous conditions.

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
9
2.1.8 This machine contains several hazardous substances such as but not limited to: Battery acid, Hydraulic
Fluid, Engine Coolant, Antifreeze, LPG, Diesel Fuel, Petrol, Engine Oil, Grease, Gasoline.
2.1.9 Covers and canopies should remain closed when the machine is in operation. Only trained personnel
should carry out maintenance on the machine, ensuring at all times they protect themselves from
electrical, heat and mechanical hazards.
2.1.10 Never exceed the maximum platform capacity, as indicated on the decals and machine serial plate.
2.1.11 Only operate the Niftylift on a firm, level surface.
2.1.12 Never position any part of the Niftylift within 4.0m, (12ft) of any electrical power line, conductor or
similar not exceeding 66kV. (Minimum span 125m) Other distances for increased voltages and
different spans are given in NZECP 34:1993.
THIS MACHINE IS NOT INSULATED.
If in doubt, contact the appropriate authorities
2.1.13 On entering the platform ensure that the drop down entry bar is closed afterwards.
2.1.14 Use of an approved safety belt and lanyard, hard hat and appropriate safety clothing is mandatory.
Fasten harness to designated harness securing points within the platform and do not remove until
leaving the platform whilst in the stowed position.
2.1.15 Always remain standing within the platform. Do not attempt to increase your height or
reach by standing and/or climbing on the platform guard rails or any other object.
KEEP YOUR FEET ON THE PLATFORM FLOOR. Do not sit, stand or climb on the
guard rail, mid rail or boom linkage. Use of planks, ladders or any other devices on
the Niftylift for achieving additional height or reach shall be prohibited.
2.1.16 Do not use the platform levelling system to artificially increase the outreach of the platform. Never use
boards or ladders in the platform to achieve the same result.
2.1.17 Do not use the platform to lift overhanging or bulky items that may exceed the maximum capacity or
carry objects that may increase the wind loading on the platform. (e.g. Notice boards etc.)
2.1.18 The Niftylift shall not be operated from a position on trucks, trailers, railway cars, floating vessels,
scaffolds or similar equipment unless the application is approved in writing by Niftylift Ltd in Great
Britain.
2.1.19 Always check that the area below and around the platform is clear of personnel and obstructions
before lowering or slewing. Care should be taken when slewing out into areas where there may be
passing traffic. Use barriers to control traffic flow or prevent access to the machine.
2.1.20 Stunt driving and horseplay, on or around the Niftylift, shall not be permitted.
2.1.21 When other moving equipment and vehicles are present, special precautions shall be taken to comply
with local ordinances or safety standards established for the work place. Warnings, such as but not
limited to, flags, roped off areas, flashing lights and barricades shall be used.
2.1.22 Before and during driving while the platform is elevated the operator shall maintain a clear view of the
path of travel, maintain a safe distance from obstacles, debris, drop offs, holes, depressions, ramps
and other hazards to ensure safe elevated travel. Maintain a safe distance from overhead obstacles.

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
10
2.1.23 Under all travel conditions the operator shall limit travel speed according to conditions of ground
surface, congestion, visibility, slope, location of personnel and other factors causing hazards of
collision or injury to personnel.
2.1.24 The aerial platform shall not be driven on grades, side slopes or ramps exceeding those for which the
aerial platform is rated by the manufacturer.
2.1.25 It shall be the responsibility of the user to determine the hazard classification of any particular
atmosphere or location. Aerial platforms operated in hazardous locations shall be approved and
suitable for the duty. (See ANSI/NFPA 505-1987 where applicable).
2.1.26 The operator shall immediately report to his supervisor any potentially hazardous location(s)
(environment) which become evident during operation.
2.1.27 If an operator encounters any suspected malfunction of the Niftylift or any hazard or potentially unsafe
condition relating to capacity, intended use or safe operation, he shall cease operation of the Niftylift
and request further information as to safe operation from his management, or owner, dealer or
manufacturer before further operation of the Niftylift.
2.1.28 The operator shall immediately report to his superior any problems or malfunctions of the Niftylift,
which becomes evident during operation. Any problems or malfunctions that affect the safety of
operation shall be repaired prior to continued use.
2.1.29 The boom and platform of the Niftylift shall not be used to jack the wheels off the ground.
2.1.30 The Niftylift shall not be used as a crane.
2.1.31 The Niftylift shall not be positioned against another object to steady the platform.
2.1.32 Care should be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial
platform.
2.1.33 Batteries shall be recharged in a well-ventilated area free of flame, sparks or other hazards, which may
cause explosion. Highly explosive hydrogen gas is produced during the charging process.
2.1.34 When checking electrolyte levels great care should be taken to protect eyes, skin and clothing. Battery
acid is highly corrosive and protective glasses and clothing is recommended.
2.1.35 If the platform or elevating assembly becomes caught, snagged or otherwise prevented from normal
motion by adjacent structure or other obstacles, such that control reversal does not free the platform,
all personnel shall be removed from the platform safely before attempts are made to free the platform
using ground controls.
2.1.36 When the machine is not in use always stow the booms correctly. NEVER LEAVE
THE KEYS IN THE MACHINE,if it is to be left for any period of time. Use wheel
chocks if leaving on an incline.
2.1.37 The engine must be shut down while fuel tanks are being filled. Fuelling must be done in a well-
ventilated area free of flame, sparks or any other hazard that may cause fire or explosion. PETROL
(GASOLINE), LIQUID PROPANE AND DIESEL FUELS ARE FLAMMABLE.

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
11
2.1.38 NEVER START THE NIFTYLIFT IF YOU SMELL PETROL (GASOLINE), LIQUID
PROPANE OR DIESEL FUEL. THESE FUELS ARE HIGHLY FLAMMABLE
2.1.39 The operator shall implement means provided to protect against use by unauthorised persons.
2.1.40 Never remove anything that may affect the stability of the machine such as, but not limited to, batteries,
covers, engines, tyres or ballast.
2.2 ENVIRONMENTAL LIMITATIONS
Unless specifically configured otherwise, the machine will have a short operational time in extreme
temperatures such as freezers and cold storage, due to reduced battery performance. For electrical
cables and components, the temperature must be within the range -5°C to 60°C.
The machine is limited in high temperatures because of the cooling requirement for engines and
hydraulic oil. Coolant temperatures must be within the range -37°C to 110°C (at 50% mixture of water
to anti-freeze). Oil temperature must not exceed –23°C to 93°C.
The recommended operational range for these machines is - 5°C to +40°C. Please contact
Niftylift Ltd for special considerations if the machine is required to operate outside these
temperatures.
Extended operation in dusty environments is not recommended, frequent cleaning will be necessary. All
dust, dirt, salt encrustation, excess oil or grease should be removed. Deposits of paint or bitumen,
particularly on legends or labels should be removed.
All standard Niftylift machines are rated for a wind speed of 12.5 m/s, which equates to 45kph / 28mph
or force 6 on the Beaufort scale. No attempt should be made to operate a Niftylift in wind strengths
above this limit and if the operator has any doubts over the wind speed he / she should cease operation
immediately until it can be established that the wind speed has fallen to a safe level.
DO NOT USE THE NIFTYLIFT IN ELECTRICAL STORMS
2.3 NOISE AND VIBRATION
The airborne noise emission on the Height Rider range of machines does not exceed 79dB(A),
measured at a perpendicular distance of 4m, under equivalent continuous A-weighted sound pressure
test conditions. This was based on a Diesel powered machine, working on high throttle, and under
load. All other models will exhibit significantly lower emissions than this figure, dependant on power
option. In normal operation the Vibration level to which the operator is subjected will not exceed a
weighted root mean square acceleration value of 2.5 m/s2.

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
12
2.4 TEST REPORT
All Niftylift machine models are subjected to a comprehensive ‘type test’ which duplicates all
combinations of safe working load (SWL), overload, windage, inertia and pull force to assess the
various safe stability criteria. Self propelled machines are also subjected to kerb and braking tests at
the SWL to satisfy additional ‘worse case’ stability requirements.
Each individual machine is then subjected to static overload tests on flat level ground with 150% of the
SWL, exceeding the requirements of EN280 for power operated MEWPs. Self propelled machines are
also tested at the maximum working angle plus 0.5º with a test load of 125% of the SWL. Finally, on all
machines, a functional test is performed with 110% of SWL.
All safety devices are checked for correct operation, operating speeds are checked against benchmark
figures and the dynamic functions ensure that all acceleration and deceleration forces are within
acceptable limits. All noted defects are rectified and recorded before the machine is permitted to enter
into service.

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
13
3Preparation and Inspection
3.1 UNPACKING
Since the manufacturer has no direct control over the shipping or carriage of any Niftylift it is the
responsibility of the dealer and/or owner and/or lessee to ensure the Niftylift has not been damaged in
transit and a Pre-operational Report has been carried out by a qualified engineer before the aerial
platform is put into service.
1) Remove all ropes, straps and or chains used to secure the aerial platform during transit.
2) Ensure any ramp, loading dock or forklift used is capable of supporting or lifting the aerial platform.
3) If the aerial platform is to be driven off, please ensure that the operator has read and fully
understood this entire manual. Refer to the appropriate section for precise operating instructions.
***Carry out the Pre-operational Report before placing machine in service.
3.2 PREPARATION FOR USE
Whilst every effort has been made at the Niftylift factory to ensure your machine arrives in a safe and
operable condition it is necessary to carry out a systematic inspection prior to putting the aerial
platform into service.
THIS IS NOT A REQUEST IT IS MANDATORY
To assist the user in this task you will find enclosed a Pre-operational Report, which must be filled out
upon delivery/receipt of the machine.
Before the user carries out the Pre-operational Report he must have read and fully understood all the
contents of the Operating, Safety and Maintenance Manual.
WARNING - DO NOT OPERATE A POTENTIALLY DEFECTIVE OR
MALFUNCTIONING MACHINE. CORRECT AND REPAIR ANY DEFECTS BEFORE
OPERATING YOUR NIFTYLIFT.

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
14
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES
Before use each day and at the beginning of each shift the aerial platform shall be given a visual
inspection and functional test including, but not limited to, the following: It is recommended that these
be performed at regular intervals as indicated on each checklist.
3.3.1 DAILY SAFETY CHECKS
1) Check that all labels (decals) are in place and legible.
2) Visually inspect the machine for damaged or loose components.
3) Check that batteries are charged (Refer to Section 4.6 for further information).
4) Check the fuel level (if applicable).
5) Check that canopies/covers and guards are in place and secure.
6) Check that the boom rest switch is operable (if applicable).
7) Check that control levers are secure and operate freely.
8) Check that operating buttons and emergency stop buttons function correctly.
9) Check the operation of the manual hand pump.
10) Visually inspect all hydraulic hoses and fittings for damage or leaks.
11) Check that the platform pivot pins and their tag bolts are secure.
12) Check that the tilt alarm is functioning correctly (On a slope of 4.50or more the alarm should
sound and drive should be disabled).
13) Check the operation of the cage weigh system (If fitted).
3.3.2 WEEKLY SAFETY CHECKS
1) Inspect tyres and wheels for damage and wear.
2) Check that the joystick manipulators are secure.
3) Check battery fluid levels and specific gravity (after charging) and general condition.
4) Check hydraulic oil level, ISO Grade 22 (Europe), Grade 32 (Rest of World).
5) Check engine coolant level. Caution, the cooling system is pressurised, so allow engine to cool
sufficiently before removing filler cap.
6) Inspect the engine air filter and clean or replace if necessary.
7) Inspect hose track for damage or missing parts.

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
15
3.3.3 MONTHLY SAFETY CHECKS
1) Check the engine oil level (if applicable).
2) Check wheel nuts are secured (torque 110ft lbs / 150Nm).
3) Check that the slew worm is secured and correctly in mesh. Clean and re-grease.
4) Check the track rod linkage.
5) Inspect brakes for operation and wear.
6) Inspect the engine fuel tank for damage or leaks.
7) Check telescopic boom wear pads and nylon studs (if applicable).
8) Every Six months perform a thorough examination in accordance with the ‘Lifting Operation
and Lifting Equipment Regulations’ (LOLER) 1998, Regulation (9)(3)(a).
3.3.4 ANNUAL SAFETY CHECKS
1) Check that all pivot pins and their tag bolts are secure.
2) Inspect for any cracks or badly rusted areas on booms and chassis.
3) Change the hydraulic oil filters.
4) Check the bushes in the front wheel hubs for wear.
5) Check that slew ring bolts are secure (torque 205ft lbs. 279Nm).
Toughcage
Niftylift toughcage is fully UV stabilised for outdoor use in the most demanding climates. However, the
user and machine owner should consider the following;
•Discolouration of the material may occur; this is a natural aging process which does not
significantly alter the material properties.
•Degredation to the floor may occur as a consequence of product use and effect of UV exposure.
The toughcage’s multi-layer construction means degradation of the top surface may occur over
time without compromising the structural strength of the internal and base layers.
•The rate at which the toughcage floor ages is dependant upon the machines application and its
country of use (Typical levels of UV exposure). Refer to table below for aging rate applicable to your
specific area.
UK, NETHERLANDS, GERMANY, POLAND, SCANDINAVIA, CANADA, RUSSIA 14 years
FRANCE, ITALY, USA (NORTH EAST STATES) 11 years
SPAIN, GREECE, TURKEY, CHINA, USA (MID WEST STATES), AUSTRALIA (TASMANIA) 9.5 years
MALAYSIA, INDONESIA 8 years

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
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USA (SOUTH STATES), SOUTH AMERICA, AUSTRALIA (VICTORIA, NEW SOUTH WALES) 7.5 years
USA (WEST STATES), SOUTH AFRICA, INDIA, PAKISTAN, IRAN, AUSTRALIA (WESTERN,
SOUTH, QUEENSLAND)
7 years
NORTH AFRICA, SAUDI, DUBIA, AUSTRALIA (NORTHERN TERRITORY) 6 years
Note: The date of manufacture of the toughcage floor is located on its underside.
Niftylift recommends that the user and machine owner regularly inspect the toughcage floor for
damage. If any significant damage is found then the floor must be replaced. For further guidance
please contact Niftylift Limited.

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
17
3.4 PLACARD, DECALS & INSTALLATION (UK SPEC)
ITEM DESCRIPTION NUMBER QTY
1 Serial Plate P15383 1
2 Point Loading P22980 4
3 Travel Direction P14784 2
4 No Step P14785 5
5 Charger Point P19699 1
6 4X4 P14697 3
7 ‘Green machine’ P22804 1
8 Noise Warning 85dB P17124 1
9 ‘HR17 Hybrid’ P22709 2
10 General crush hazard P14782 4
11 Gearbox Disengage P18811 2
12 ‘Fitted with SiOPS’ P22820 2
13 Clunk Click P19961 2
14 IPAF ‘Are you trained?’ P22055 2
15 “If E-Stop Disabled P14864 2
16 Daily Safety Check List P14908 1
17 “If Tilt Alarm Sounds” P14868 2
18 Overload Warning P18848 2
19 General Warning P21970 2
20 Raise flyboom P19442 1
21 Battery isolator P18600 1
22 “Niftylift.com” P14389 1
23 ‘toughcage’ P21816 2
24 Hazard tape N/A N/A
25 Cage Gate Warning P18335 1
26 SWL 225kg P17328 1
27 Footswitch P14884 1
28 Harness Point P14883 2
29 Operating Instructions P14892 1
30 E-Stop P21140 1
31 Control Buttons - Cage P22039 1
32 Hydraulic Levers – Cage P21139 1
33 Auxiliary descent P22842 1
34 Emergency descent levers P23036 1
35 Hydraulic Oil P14415 1
36 Diesel P14414 1
37 Control Buttons - Base P21137 1
38 Head Protection P14921 1

Height Rider/SP Series
Operating & Safety Instructions
English/USA – 03/10
Original instructions
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39 Emergency controls location P21700 1
40 Emergency controls location (small) P23044 1
41 General Notice P18870 1
43 Battery Drain P19850 1
44 ‘Green Machine’ Large P22805 1
45 Tie Down Points P14958 4
46 ‘Do not place objects on controls’ P21511 1