Helioscreen RUBIX User manual

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INSTALLATION GUIDE
RUBIX
Helioscreen Australia Pty Ltd – Dealers Australia Wide
www.helioscreen.com.au | [e-mail] | Phone [phone]

SAFETY NOTESAND IMPORTANT INFORMATION ARE INTEGRATED IN THE TEXT ASAPPROPRIATE. THESE NOTESARE
ALSO HIGHLIGHTED BY SYMBOLS.
This symbol means that the relevant note is important for the safety of persons or for the function of the awning.
This symbol highlights important product information for the installation engineer or user.
1. SAFETY NOTES, WARNINGSAND MOUNTING INFORMATION:
1.1 EXPLANATION OF THE SAFETY NOTES
1. SAFETY
1.1 Explanation of the safety notes .............................................................3
1.2 General safety information .............................................................. 3
2. INSTALLATION
2.1 Tools, resources and materials .............................................................3
2.2 Preparing the installation .................................................................3
2.3Mounting situations: Wall, ceiling and rafter ...................................................4
2.4Mounting height and position of the brackets.................................................. .5
2.5Mounting technique .................................................................. 6-7
2.6Fastening the awning ................................................................. . .7
3. INITIAL OPERATION
3.1 With motor drive .......................................................................
3.2 Adjust inclination of the awning ............................................................9
3.3 Completing the installation / Transfer to the client ..............................................10
4. DISMOUNTING . ......................................................................10
5. TROUBLESHOOTING .................................................................. 10
Page
CONTENTS
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•Drill
• Drillbits,suitableforthedrillingsubstrateandthemountingpieces
• SW3,SW5andSW10Allenkeys
• RatchetwithSW17socket
• SW13ringorforkspanner
• Spiritlevelandstringforalignment
• Stringforalignmentofthebrackets
• Testcable,resp.adjustmentset(forinitialoperation)
2. inStallation
2.1 toolS and materialS
Beforecommencingtheinstallation,pleaseverifywhetherthetypeandnumberofbracketsisinconformitywiththeorderand
whether the base material is the same as that stated on your order.
Ifsignificantdifferencesmakethesafeinstallationoftheawningseemdoubtful,pleaseconsultthemanufacturerofthesystem
and a mounting/installation specialist.
Iftheinformationaboveisnotobserved,theawningsystemmayfalldownandputthehealthofpersonsatrisk!
Transporttheawningtothesiteofinstallation,ensuringthattheorientationiscorrect.
Securetheinstallationzone(thesecuredzonemustbeatleastequivalenttothesizeofthefullydeployedawning). If
theawningishoistedtohigherinstallationpositionswithropes,theawningmustberemovedfromthepackaging.
Whenattachingthehoistingropes,ensurethattheawningisproperlyfastened,butnotdamaged.Hoisttheawning
exclusivelyinhorizontalpositionandevenly.
2.2 PreParing the inStallation
1.2 general Safety information
TheHELIOSCREEN RUBIXawninghasbeendesignedandmanufacturedinconformitywithDINEN13561.
However,whentheawningismountedoroperated,thepersonsinvolvedintherespectiveactivitymaybeputatrisk
ifthe relevant instructions are not observed.
Onlyqualifiedanddulyspecializedcompaniesortrainedspecialistpersonnelmaybepermittedtomounttheawning.
Alwaysobservetheinformationandnotesintheinstallationandoperationinstructions.
Afailuretoobservetherelevantinformationwillrenderthemanufacturer’sliabilitynullandvoid.
Thesafety-at-workandaccidentpreventionregulationsspecifictoeachcountrymustbecompliedwith.Inparticular,a
personperformingspecialworkatheightmustbesuitablysecured.
Thenotesontheproductanditspackagingmustbeobserved.
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wall mounting
Ceiling mounting
2.3mounting SituationS
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PoSition of the braCketS:
Onthebackofthecasingoftheawning,therearestickerswiththedefinitionofthebracketpositions.
Markthepositionalpointsonthebasematerial.
Trytofindtheidealpositionforthebracketcenter.
Donotgobeyondthelimitareasofthebracketcenters,thiscouldleadtodamagestooramalfunctionoftheawning.
determination of the mounting height for wall-mounted awningS:
Themountingheightdependsontheextendedlengthandinclinationoftheawning.Pleaserefertothedrawingontherightfor
basicorientation.Alwaysensurethatthereissufficientheadroom.
2.4mounting height and PoSition of the braCketS
mounting height:
Theawningcanproducecrushingforcesandshearstresses,forinstancebetweenthedropprofileandthecasing,on
thearticulatedarmsandatthepointwheredifferentprofilesmeet.Toprotecthumansafety,themountingheightmustbe
atleast2.50m.Ifthesituationrequiresamountingheightlessthanthestatedminimumheight,theawningmustbeope-
rated exclusively with a switch mounted at a location from where the moving parts can be observed.
Theawningisappropriatetoalimitedextentasameansofprotectionagainstrain.Inanyevent,theminimuminclinati-
onforsuchapplicationsmustbe14°.Thelimitationsoftheusearedefinedintherelevantoperatinginstructions.
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2.5mounting teChnique
drilling holeSfor the braCketS:
Transferthedrillingoutlinesofthebracketstothedeterminedbra-
cketpositions.
Whenmountingtheawnings,selecttheappropriatedrill
bit for the respective base material and mounting
method.
mounting on thermally inSulated faCadeS:
Insulatingplasterandfullmulti-layerthermalinsulationarenotpres-
surestable.Therefore,itisnecessarytousebackingfortheentire
surface,oratleastdistancersfortheareaaroundthescrews.The
accompanyingfigureexplainsapossiblevariant:
braCket mounting:
Looselyfastenallbracketsandachievetruealignment.Evenoutirregularitiesofthebasebyusingsuitablespacers.Thentighten
allscrewsandcheckthatbracketsarefirmlyattached.
Reducetheprojectionofinstallationboltstoaminimum(max.11mm),
otherwiseitisimpossibletohookintheawning.
Insulationprotectiontakenout
Distancetube
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2.6fitting the awning
Ensurethatsufficientpersonnelisavailabletolifttheawning.
Theawningweighsupto75kg;theweightsare
definedonthepackaging.
Hookawningwiththebaseprofileintothebracketprofile.Ensurethattheposition
ofthebracketscoincideswiththemarkedpositionsofthecentralsupports.
Iftheassyishookedincorrectlyandifthelengthoftheinstallationboltsisright,
theawningwillstayinplace,butitmuststillbesecured.
Insertthebracketfastenersintheappropriatechannelofthebase
prole,movetotherightpositionandtightenthethreadedpinswith
SW3Allenkey.
This secures the awning and prevents it from falling down.
3. initial oPeration
Beforetheinitialoperationoftheawning,removeallobjects(e.g.ladders,toolsetc.)fromthefulltravelrange(in/out)
of the awning and from underneath the awning.
Duringthetrialoperation,ensurethatnobodyisinthisarea–thereisariskofinjuryincaseofamalfunction.
3.1 with motor driVe
Fortrialoperation,alwaysusethetestcable(noautomaticcontrolunitsetc.).Inaddition,theoperatormustbeableto
see the awning.
Ifthetestcablehasnotyetbeenconnected,connecttothecableofthedrivinggear.
Theendpositionswitchesofthemotorsarefactoryset.However,readjustmentsonlocationaccordingtothe"motor
adjustmentmanual"arepossible.
Fullyextendawningandcheckswitch-offpoint.Infullyextendedcondition,theawningisoptimallystretched.Whenwindingup
theawningforthefirsttime,checkthatthecoveringiswoundupproperlyandthatthearticulatedarmsfoldcorrectly(parallel).
Electricalinstallationworkandconnectionstothemainsmustbecarriedoutexclusivelybyalicensedelectricalcom-
pany. Electricalinstallationworkandconnectionstothemainsmustbecarriedoutexclusivelybyalicensedelectrical
company.
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3.2 Setting the inClination of the awning
adjuStment of the CaSSette droP Profile:
• Extendtheawningbyapproximately40to50cm.
• Loosenstopnutsatthesideofthedropprofileholderswith
SW13spanner.
• Movedropprofilewithonehandintothedesired
inclination position.
• Pushdropprofiletothedesiredpositionand fixbytightening the
stop nut.
• Makethesameadjustmentontheotherside.Usethemeshpattern
on the drop bar holder for easier orientation.
• Visuallyverifywhetherthesidepartsofthehousingandthedrop
profileareinalignment.Ifnecessary,correctdropprofileagain.
• Windupawningandcheckthatthedropprofileclosesexactly.
adjuStment of the inClination of the awning:
• Halfextendtheawning.
• RemovesecuringscrewwithAllenkey5.
• LoosenthesidescrewwithAllenkey10.
• Liftarmslightlytorelievetheloadonthepivotingpartandadjust
theinclinationbyturningthescrewinthepivotingpartwithSW
10Allenkey.
to lower the awning, turn CloCkwiSe
to raiSe the awning, turn Counter-CloCkwiSe
Intheeventofasignificantchangeoftheinclinationsetting(more
than10°),thearmsmustbeadjustedalternately.
Ensurethatthepivotingpartrestswithitssurfaceonthe
headofthecountersunkscrew.
• Followingtheadjustmentoftheinclination,firmlytightentheside
screwandinsertthesecuringscrewwiththewasher,thenalso
tighten firmly.
Loosenscrewslightly.
Stopnut
Mesh pattern
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5. TROUBLESHOOTING
3.3 COMPLETING THE INSTALLATION / TRANSFER TO THE CLIENT
• Clearsite.Removepackagingmaterialsfromsiteanddisposeaccordingtolocalregulations.
• Handovertoclientallinstructionsconcerningtheinstallationandoperationoftheawningaswellastheinstructionsforthe
electrical connections of control units and switches.
Give client comprehensive instructions about the operation of the awning. Failure to observe the instructions and incorrect
operation can result in damages to the awning and accidents.
Notifyclientofthewindresistanceclassoftheawning.
4. DISMOUNTING
Ensurethattheareaaroundtheawningisfreeofunauthorizedpersonnel.Shutoffpowertomotor-drivenawningsand
takestepstoensuretheycannotbeswitchedonagain.
• Dismounttheawningexclusivelyinretractedcondition.
• Dismountingoftheawningisthereverseofthemountingprocedure.
TYPE OF FAULT CAUSE REMEDY
Motor drive does not work Nopower Checkconnection(specializedcompany)
Motor drive not correctly connected Checkconnection(specializedcompany)
Thermal protection of the motor drive activated Waitfor15-20mins,thenoperateagain
Remotecontrolbatteriesempty Checklightsignalonsendingunit,replace
batteries
Higher-levelcontrolunitpreventsmanual
operation
Waituntilhigher-levelsignalisnotactivated
any more.
System does not extend or retract fully Endpositionsofthemotordrivechanged,or
incorrect end position setting
Resetorre-programendpositions(seemotor
adjustmentmanual)
Awning makes grating noises Insufficient lubrication Sprayarmarticulationbearingwithasuitable
lubricant(e.g.Teonspray)
Drop profile does not close exactly Adjustmentofthedropproleinaccurate AdjustdropproleaccordingtoItem3.2
System does not close on one side Fabric unevenly sewn Linecoveringonthissidebyapplyingfabric
tape to cloth roller
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