Hercules SHIMANO SC-E800 User manual

Translation of original operating instructions for
HERCULES pedelecs with SHIMANO SC-E800
on-board computer
NOS FS 2.1
22-R-0001
MY22H03 - 32_1.0_04.10.2021
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE

MY22H03 - 32_1.0_04.10.2021 1
Contents
Contents
1 About these operating instructions
1.1 Manufacturer 10
1.2 Laws, standards and directives 10
1.3 Language 10
1.4 For your information 10
1.4.1 Warnings 10
1.4.2 Markups 10
1.5 Type number and model 11
1.6 Frame number 11
1.7 Identifying the operating instructions 11
1.8 Aim of the operating instructions 12
2 Safety
2.1 Residual risks 13
2.1.1 Risk of fire and explosion 13
2.1.1.1 Rechargeable battery 13
2.1.1.2 Overheated charger 13
2.1.1.3 Hot components 13
2.1.2 Electric shock 14
2.1.2.1 Damage 14
2.1.2.2 Water penetration 14
2.1.2.3 Condensation 14
2.1.3 Risk of a crash 14
2.1.3.1 Incorrect quick release setting 14
2.1.3.2 Incorrect tightening torque 14
2.1.3.3 Incorrect component 14
2.1.4 Risk of amputation 14
2.1.5 Key breaking off 14
2.1.6 Malfunctions due to Bluetooth® 15
2.2 Toxic substances 16
2.2.1 Brake fluid 16
2.2.2 Suspension oil 16
2.2.3 Lubrication oil 16
2.2.4 Defective battery 16
2.3 Requirements for riders 16
2.4 Vulnerable groups 16
2.5 Personal protective equipment 16
2.6 Safety guards 16
2.7 Safety markings and safety instructions 17
2.8 What to do in an emergency 17
2.8.1 Dangerous situation in road traffic 17
2.8.2 Leaked brake fluid 17
2.8.3 Battery vapours emitted 18
2.8.4 Battery fire 18
2.8.5 Oil and lubricant leaks from the rear frame damper 18
2.8.6 Oil and lubricant leaks from the fork 18
3 Description
3.1 Proper use 19
3.1.1 Improper use 20
3.1.2 Permitted total weight (PTW) 21
3.1.3 Environmental requirements 22
3.2 Nameplate 24
3.3 Components 25
3.3.1 Overview 25

MY22H03 - 32_1.0_04.10.2021 2
Contents
3.3.2 Chassis 26
3.3.2.1 Frame 26
3.3.2.2 Steering system 26
3.3.2.3 Steering headset 26
3.3.2.4 Stem 26
3.3.2.5 Handlebars 27
3.3.2.6 Fork 27
3.3.3 Suspension 28
3.3.3.1 Suspension fork 28
3.3.3.2 Rear frame damper 32
3.3.3.3 RockShox rear frame damper 35
3.3.4 Wheel 36
3.3.4.1 Tyres 36
3.3.4.2 Rim 36
3.3.4.3 Valve 36
3.3.4.4 Spoke 37
3.3.4.5 Spoke nipples 37
3.3.4.6 Hub 37
3.3.5 Braking system 38
3.3.5.1 Mechanical brake 38
3.3.5.2 Hydraulic brake 38
3.3.5.3 Disc brake 39
3.3.6 Seat post 40
3.3.6.1 Patent seat post 40
3.3.6.2 Suspension seat post 40
3.3.7 Mechanical drive system 41
3.3.7.1 Chain drive layout 41
3.3.7.2 Belt drive layout 41
3.3.8 Electric drive system 42
3.3.8.1 Motor 42
3.3.8.2 Battery 42
3.3.8.3 Rechargeable battery 43
3.3.9 Riding light 43
3.3.10 Charger 43
3.3.10.1 On-board computer 44
3.3.10.2 Control panel 44
3.4 Description of controls and screens 45
3.4.1 Handlebars 45
3.4.2 On-board computer 46
3.4.2.1 Main screen 46
3.4.3 Warnings and errors 48
3.4.3.1 Warnings 48
3.4.3.2 Error messages 48
3.4.4 Gear shift 49
3.4.4.1 Control panel functions on right 49
3.4.5 Hand brake 51
3.4.6 Battery level indicator (battery) 52
3.5 Technical data 53
3.5.1 Pedelec 53
3.5.2 SHIMANO EP8 DU-EP800 motor 53
3.5.3 SHIMANO SC-EM800 on-board computer 53
3.5.4 Emissions 53
3.5.5 Rechargeable battery 53
3.5.5.1 Simplo TP-500 53
3.5.5.2 Simplo TP-630 53
3.5.6 FIT Fast Charger (36-6/230) 54
3.5.7 Tightening torques 55

MY22H03 - 32_1.0_04.10.2021 3
Contents
4 Transporting and storing
4.1 Weight and dimensions for transportation 57
4.2 Designated handles, lifting points 57
4.3 Transportation 58
4.3.1 Using the brake transport securing system 58
4.3.2 Transporting the pedelec 58
4.3.3 Shipping a pedelec 58
4.3.4 Transporting the battery 58
4.3.5 Shipping the battery 58
4.4 Storing 59
4.4.1 Break in operation 59
4.4.1.1 Preparing a break in operation 59
4.4.1.2 Carrying out a break in operation 59
5 Assembly
5.1 Unpacking 60
5.2 Required tools 60
5.3 Commissioning 61
5.3.1 Checking the battery 61
5.3.2 Preparing the wheel 62
5.3.3 Preparing the LIMOTEC seat post 63
5.3.4 Fitting the pedals 64
5.3.5 Checking the stem and handlebars 65
5.3.5.1 Checking the connections 65
5.3.5.2 Checking stem is firmly in position 65
5.3.5.3 Checking the headset backlash 65
5.4 Pedelec sale 65
6 Operation
6.1 Risks and hazards 66
6.2 Tips for a greater range 68
6.3 Error messages 69
6.3.1 Battery error message 69
6.3.2 On-board computer warnings 70
6.4 Error message screen 71
6.5 Instruction and customer service 72
6.6 Adjusting the pedelec 72
6.6.1 Preparing 72
6.6.2 Pedelec adjustment procedure 73
6.6.3 Determining the sitting position 74
6.6.4 Adjusting the saddle 75
6.6.4.1 Straightening the saddle 75
6.6.4.2 Adjusting the saddle height 75
6.6.4.3 Setting the saddle height with the remote control 76
6.6.4.4 Adjusting the saddle position 77
6.6.4.5 Adjusting the saddle tilt 77
6.6.4.6 Checking saddle stability 77
6.6.5 Handlebars 78
6.6.5.1 Handlebar width 78
6.6.5.2 Hand position 78
6.6.5.3 Adjusting the handlebars 78
6.6.6 Stem 79
6.6.6.1 Adjusting the handlebar height with quick release 79
6.6.6.2 Setting the quill stem 80
6.6.6.3 Adjusting the Ahead stem 80
6.6.6.4 Adjusting the angle-adjustable stem 81
6.6.7 Ergonomic handles 82
6.6.7.1 Checking handlebar stability 82

MY22H03 - 32_1.0_04.10.2021 4
Contents
6.6.8 Tyres 83
6.6.9 Brake 84
6.6.9.1 Brake handle position 84
6.6.9.2 Brake handle tilt angle 84
6.6.9.3 Determining the grip distance 85
6.6.9.4 Grip distance on a SHIMANO ST-EF41 brake lever 86
6.6.9.5 Retracting the brake linings 87
6.6.10 Gear shift 88
6.6.10.1 SHIMANO shifter 88
6.6.11 Suspension 89
6.6.12 Fork sag 89
6.6.12.1 Adjusting the ROCKSHOX fork coil spring with spacer for pre-tensioning 90
6.6.12.2 Adjusting the RockShox coil spring with an external preload adjuster 92
6.6.12.3 ROCKSHOX Paragon Silver coil spring 93
6.6.12.4 Adjusting the RockShox fork air suspension 95
6.6.13 Adjust the rear frame damper sag 97
6.6.13.1 Adjusting the RockShox rear frame damper 98
6.6.14 Fork rebound damping 100
6.6.14.1 Adjusting the RockShox suspension fork 101
6.6.15 Adjusting the rear frame damper rebound damper 102
6.6.15.1 Adjusting the RockShox rear frame damper 103
6.6.16 Compression adjuster on rear frame damper 104
6.6.16.1 Adjusting the RockShox compression adjuster 105
6.6.17 Lighting 106
6.6.17.1 Adjusting the lights 106
6.6.18 Adjust on-board computer 108
6.6.19 Opening the settings menu 109
6.6.20 Closing the settings menu 110
6.6.20.1 Sets the language 110
6.6.20.2 Setting units 110
6.6.20.3 Changing the displayed speed 110
6.6.20.4 Adjusting the clock 111
6.6.20.5 Changing the brightness 111
6.6.20.6 Changing the beep sound 111
6.6.20.7 Automatic light setting 112
6.6.20.8 Adjusting the start gear 112
6.6.20.9 Changing level of assistance 112
6.6.20.10 Adjusts the gear shift 113
6.6.20.11 RD protection reset 113
6.6.20.12 Deleting all saved values 114
6.6.21 Connecting an external device 114
6.6.21.1 Connecting device via the ANT 114
6.6.21.2 Connecting the device via Bluetooth® LE 114
6.7 Connect external devices 115
6.7.1 Connect via Bluetooth® LE 115
6.7.2 Connect via ANT 115
6.8 Using E-TUBE PROJECT 115
6.9 Accessories 116
6.9.1 Child seat 116
6.9.2 Trailer 117
6.9.2.1 Approval for trailer with Enviolo hub 117
6.9.2.2 Approval for trailer with ROHLOFF hub 118
6.9.3 Mobile holder 118
6.9.4 Tubeless and airless tyres 118
6.9.5 Suspension fork coil spring 118
6.9.6 Pannier rack 118
6.9.7 Panniers and cargo boxes 118
6.10 Personal protective equipment and accessories for road safety 119
6.11 Before each ride 119