HERO IGNITOR User manual

PREFACE
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new Hero MotoCorp
IGNITOR. Please take time to read it carefully. As with any fine machine, proper care and
maintenance are essential for trouble-free operation and optimum performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or assistance
and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment performance
on a continual basis, as an intrinsic element of our corporate philosophy. To achieve this we
commit ourselves to continue product innovations to improve environment compatibility, comply
with all applicable legislation including environment legislation and strengthen the green supply
chain.
Thank you for selecting a Hero MotoCorp IGNITOR. We wish you many miles of continued riding
pleasure in the years ahead.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
NOTE

Pg. No.
CONTENTS
Pg. No.
SAFETY PRECAUTION 27
îFuel tank 15
îDocument compartment/Helmet holder 18
îIgnition switch 10
îLCD Panel 11
ENGINE OIL/ENGINE OIL TOP UP PROCESS 19
RIDING/BRAKING 25
MOTORCYCLE VIEWS 6
PARTS FUNCTION 9
îSteering lock/Fuel valve 14
îAir cleaner drain tube 18
PARKING/TOOL KIT/FIRST AID KIT 26
ANTI THEFT TIPS 26
MOTORCYCLE IDENTIFICATION 1
TIPS FOR HEALTHY ENVIRONMENT 5
PRODUCT SPECIFICATION 2
SAFE RIDING TIPS 4
îInstruments & indicators 9
îLeft handlebar controls 12
îRight handlebar controls 13
îSeat lock 16
ENGINE OIL REPLACEMENT PROCESS 19
TYRES 20
PRE-RIDE INSPECTION 23
STARTING THE ENGINE 24
MAINTENANCE 27
îMaintenance schedule 28
îOil screen filter & Centrifugal filter 30
îSpark plug 30
îRear wheel 47
îAir cleaner 31
îWashing the motorcycle/Catalytic converter 48
îDrive chain 36
îClutch 35
îFront brake 38
îAir suction valve 49
îStop lamp switch/Headlamp adjustment 45
îSuspension 45
ROAD SIGNS 52
îValve clearance 33
îRear brake 40
WARRANTY DETAILS
îThrottle operation 32
îCarburetor 34
îBattery 42
BASIC TROUBLESHOOTING 50
îFuse replacement 43
îFront wheel 46
HERO GENUINE PARTS
ZONAL/REGIONAL/AREA OFFICES

XXXXAAY
ZXYYYYY
Engine No.
MOTORCYCLE IDENTIFICATION
MBLXXXXADYZXYYYYY
Vehicle Identification Number (VIN)
Location: Stamped on the lower side of the
left Crankcase.
VIN and Engine No. may be required:
1. During registration of the motorcycle. 2. For dealing with legal & insurance departments.
VIN: MBLXXXXADYZXYYYYY
Model: Ignitor VIN Engine
Variants
Engine No.: XXXXAAYZXYYYYY
XXXXAA Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
MBL XXXXAD Y Z X YYYYY
Manufacturer
code Vehicle
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
Electric Start/Front Drum/Rear Drum/Cast Wheel AC AA
Location: Stamped on the right side of the
steering head tube.
1
Electric Start/Front Disc/Rear Drum/Cast Wheel AD AA

SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
2010 mm
710 mm
1095 mm
1270 mm
795 mm
175 mm
129 kg
Weight
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil disassembly
Hydrolic Brake Fluid
1.1 litres at disassembly and 0.9 litre at draining
9.0 litres (Minimum)
1.4 litre (Usable)
146 ml
DoT 3 or DoT 4
Capacities
Power
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve Clearance (Cold)
Idle speed
8.20 kW (11.00 BHP) @ 8000 r/min
52.4x57.8 mm
9.2:1
124.7 cc
NGK-CPR 7 EA 9
0.8-0.9 mm
Intake: 0.08 mm
1400±100 r/min
Engine
Spark plug
PRODUCT SPECIFICATION
CHASSIS AND SUSPENSION
Front Suspension
Rear Suspension Telescopic Hydraulic Shock Absorbers
Swing Arm with Adjustable hydraulic Shock Absorber
2
Exhaust: 0.12 mm

SPECIFICATIONSITEM
Caster angle
Trail
Tyre Size
25°
89 mm
80/100x17-M/C 46 P (Tubeless Tyre)
100/90x17-M/C 55 P (Tubeless Tyre)
1.038 (27/26)
Power Transmission
Front
Rear
Brakes Dia. 240 mm (Non Asbestos Type)
Dia. 130 mm (Non Asbestos Type)
Dia. 130 mm (Non Asbestos Type)
Front (Disc type)
Front (Drum type)
Rear (Drum type)
Battery
Alternator
Starting system
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter illumination
Neutral indicator
Turn signal indicator
Position lamp
Hi Beam indicator
Fuse
3.350 (67/20)
3.071 (43/14)
3.077 (40/13)
1.944 (35/18)
1.473 (28/19)
1.190 (24/22)
12V-3 Ah, MF Battery
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4th
5
nd
2
12V-5/21W **MFR
125 W
Electric Start
12V-35/35 W Halogen Bulb, **MFR
LED
10A, 15A, 20A
12V 5W
LED
12V 1.7W
LED
12V-10 Wx4 MFR**
Electricals
**MFR stands for Multi-Focal Reflector Tyre
3
*MF stands for Maintenance Free

îGet your motorcycle serviced regularly by the
Authorised Hero MotoCorp workshop.
îAlways conduct simple pre-ride inspection (page
23).
îWhile riding, sit in a comfortable position with your
legs close to fuel tank.
îAlways wear a helmet (ISI marked) with chin strap
securely fastened and insist on a helmet for your
pillion rider.
îRespect road signs and obey traffic rules for your
own safety and that of others on the road (page 47
& 48).
îDuring night time, dip headlamps of your motorcycle
for oncoming traffic, or when following another
vehicle.
îGive way to others on the road and signal before you
make a turn.
îTo make yourself more visible, wear bright reflective
clothing that fits well.
îTake care of loose/hanging clothes while
solo/pillion riding.
îFor stopping motorcycle, use both brakes
simultaneously, keeping throttle in the close
position.
îRide defensively and at a steady speed (between
40-50 km/hr).
îNever touch any part of the hot exhaust system
like muffler.
îAvoid sudden acceleration, braking and turning of
your motorcycle.
îNever ride under the influence of alcohol or drugs.
îDo not litter the road. handle while riding.
îNever shift gears without disengaging the clutch
and closing the throttle.
îDo not cross the continuous white/ yellow line in the
center of the road, while overtaking.
îDo not attach large or heavy items to the
handlebars, front forks, or fenders.
îNever take your hands off the steering handle while
riding.
îNever use cel l phone wh ile riding the
motorcycle.
îConcentrate on the road and avoid talking to the
pillion rider or others on the road.
SAFE RIDING TIPS
Do's: Don't:
4

îGenuine spares: Always insist on Hero MotoCorp genuine parts as spurious or incompatible
spares and accessories can upset or deteriorate your motorcycle’s running condition.
The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
îEmission pollution: Get emission of your motorcycle checked by Authorised agencies atleast once
every 3 months or as notified by the government from time to time.
îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be tuned
regularly, which will also help reduce pollution and improve vehicle performance & fuel
efficiency.
îGenuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 kms. (with top up
every 3000 kilometres) to keep the engine fit and environment healthy.
îFuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal points to
save fuel and reduce pollution, if the waiting period is long.
îRegular servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp workshop, as
per the service schedule, for an optimum performance and keep the emission level under check.
îNoise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or defective
mufflers, excessive noise will cause headaches and discomfort.
TIPS FOR HEALTHY ENVIRONMENT
5

4
2
TOP VIEW 10
(1) Fuel gauge
(2) Horn switch
(3) Turn signal switch
(4) Clutch lever
(5) Rear view mirror
(6) Headlamp switch
(7) Pass lamp switch
(13) LCD panel
(14) Master cylinder (Optional)
(8) Dimmer switch
(9) Select/Reset buttons
(10) High beam indicator
(11) Turn signal indicator
(12) Tachometer
(15) Neutral indicator
(16) Front brake lever
(17) Throttle grip
(18) Starter switch
(19) Ignition switch
(20) Fuel tank cap
(21) Leg guard (Optional)
*Accessories and features shown may not be part of standard fitment.
6
MOTORCYCLE VIEWS
1
3
5
67
4
8910
4
11 12 13 14 15
16
17
18
19
20
21
4

(4) Side stand
(3) Main stand
pillion step (Optional)
(1) Starter motor
(5) Saree guard with women
(2) Gear shift pedal
(8) Rear grip
(7) Tail/Stop lamp
(9) Seat lock
(10) Side cover left
(6) Rear turn signal lamp
(13) Front turn signal lamp
(12) Fuel valve
(11) Battery compartment (inside)
(15) Front reflex reflector
(14) Choke knob
*Accessories and features shown may not be part of standard fitment.
2
LEFT SIDE VIEW
14
35
6
7
98
10
11
12
13
14
15
MOTORCYCLE VIEWS
7