HERO XPULSE 200T 4V 2023 User manual

PREFACE
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
Thank you for selecting a Hero MotoCorp XPULSE 200T 4V. We wish you many miles of
continued riding pleasure in the years ahead.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp XPULSE 200T 4V. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
Your vehicle is conforming to latest BS6 STAGE-VI (OBD STAGE II-A) regulation for
emission, safety & noise levels. We are also using non asbestos brake shoes/pads and engine
gaskets which are environment friendly in nature.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT
IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS
COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT
NOTICE. Hero MotoCorp Ltd ‘ ’ COMPLIES WITH THE XPULSE 200T 4V
LATEST EMISSION NORMS.

Pg. No. Pg. No.
CONTENTS
MAINTENANCE SCHEDULE 45
SPARK PLUG INSPECTION 48
ENGINE OIL 49
CLEANING 51
OIL FILTER SCREEN & CENTRIFUGAL FILTER
ENGINE OIL COOLER 52
AIR CLEANER 52
WARRANTY
SUSPENSION 64
ROAD SIGNS 80
FUSE REPLACEMENT 72
BASIC TROUBLESHOOTING 77
DRIVE CHAIN SLIDER INSPECTION 61
BATTERY 71
EVAPORATIVE EMISSION CONTROL SYSTEM 75
POLISHING OF VEHICLE 76
NAVIGATION SIGNS 82
CLUTCH LEVER FREE PLAY 56
MAIN/SIDE STAND LUBRICATION 67
HEADLAMP FOCUS ADJUSTMENT 74
ZONAL/REGIONAL/AREA OFFICES
BRAKES 61
THROTTLE OPERATION 56
CATALYTIC CONVERTER 75
VALVE CLEARANCE ADJUSTMENT 54
DRIVE CHAIN SLACKNESS 57
TUBELESS TYRES 67
STOP LAMP SWITCH 73
NUT, BOLTS & FASTENERS 70
HERO GENUINE PARTS
WHEEL 65
ACCESSORIES & MODIFICATIONS 9
VEHICLE SAFETY 10
•Ignition Switch 14
ABS INDICATOR 30
HELMET HOLDER 35
VEHICLE VIEWS 2
•Important Safety Information 10
•Instruments and Indicators 15
SAFE RIDING TIPS 12
VEHICLE SPECIFICATION 7
TIPS FOR HEALTHY ENVIRONMENT 13
PART FUNCTION 14
•LCD Panel 17
LOW FUEL INDICATOR 21
FEATURES 21
VEHICLE IDENTIFICATION 1
ANTI-THEFT TIPS 9
•Protective Apparel 11
HANDLEBAR SWITCHES CONTROL 29
SIDE STAND INDICATOR/SWITCH 31
FUEL 33
SEAT LOCK 34
USB CHARGER 35
PRE-RIDE INSPECTION 36
STARTING THE ENGINE 37
BRAKING 40
TOOL KIT/FIRST AID KIT 42
CLEANING AND WASHING THE VEHICLE 43
SAFETY PRECAUTION 44
PARKING 42
MAINTENANCE 43
RIDING 39

1
VIN: MBLLDU10#########
Model: XPULSE 200T 4V
VIN Engine
Variants
LDU10 MC20A#
Electric start/Front disc with ABS/Rear disc/Cast wheel
MBL LDU10 # # # #####
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
#
Check
Digit
Engine No.: MC20A#########
MC20A# # # # #####
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
VIN and Engine No. may be required:
•For dealing with legal & insurance departments.
•During registration of the vehicle.
VEHICLE IDENTIFICATION
Location: Stamped on the lower side of the
left crankcase.
Engine No.
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
MBLLDU10#########
MC20A##
#######

2
FRONT VIEW
3 Right position lamp( )
(1) Front fender
(4) Headlamp (Low Beam)
( )2 Front right turn signal lamp
(5) Wind screen
(7) Front left turn signal lamp
(8) Headlamp (High Beam)
(9) Engine guard
(6) Left position lamp
9
1
*Accessories and features shown may not be part of standard fitment.
VEHICLE VIEWS
8
2
3
4
5
6
7

3
REAR VIEW
(3) Tail/stop lamp
(1) Hugger fender
(2) Left rear turn signal lamp
(4) Right rear turn signal lamp
(6) Licence plate lamp
(5) Rear brake fluid reservoir
(7) Rear reflex reflector
2
*Accessories and features shown may not be part of standard fitment.
4
3
1
5
6
7

3
M
S
15
4
8
2
9
20
1
11 12 13 14 16
18
19
6
10
21
23
17
5
7
22
(1) High beam indicator
(2) Ignition switch with key
(3) Horn switch
(5) Clutch lever
(9) LCD panel of Meter console. refer
instruments and indicators (page 17)
for fuel gauge, speedometer and other
features of console
(11) Low fuel indicator
(7) Rear view mirror
(4) Turn signal switch
(10) Side stand indicator
(6) Pass lamp switch
(8) Headlamp dimmer switch
(13) Turn signal indicators
(15) Mode (M) and Set (S) buttons
(16) Front brake master cylinder/Reservoir
(12) Neutral indicator
(17) USB charger
(18) Front brake lever
(20) Integrated start-kill switch
(22) Fuel tank cap
(21) ABS indicator
(19) Throttle grip
(23) QR code sticker
(14) Programmed FI malfunction indicator
lamp (MIL)
4
TOP VIEW
*Accessories and features shown may not be part of standard fitment.

5
(1) Side reflex reflector
(4) Starter motor
(3) Bash plate
(6) Rider footrest
(2) Oil cooler
(5) Gearshift pedal
(9) Pillion footrest
(10) Saree guard
(8) Side stand
(7) Main stand
(11) Rear hugger fender
(12) Rear grip
(13) Seat lock
(15) Battery compartment (inside)
(16) Side stand switch
(14) Left side cover
LEFT SIDE VIEW
510
1214
68
1
16
7
13
2 3 49
*Accessories and features shown may not be part of standard fitment.
15 11

6
(3) Brake pedal
(1) Rear disc
(2) Rear brake master cylinder
(6) Front brake caliper assembly
(4) Kick starter pedal
(5) Oil level dipstick
(7) Front disc
(8) Throttle body
(10) First aid kit compartment (inside)
(12) Tool kit compartment (inside)
(9) Seat
(11) Fuse box (inside)
(13) Air cleaner assembly (inside)
(14) Rear brake caliper assembly
(15) Exhaust muffler
RIGHT SIDE VIEW
3
12
*Accessories and features shown may not be part of standard fitment.
4
8
6 7
9
15
2 5
14
10
13
1
11