HERO Passion PRO TR User manual

PREFACE
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve
environment compatibility, comply with all applicable legislation including
environment legislation and strengthen the green supply chain.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp Passion PRO TR. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and
optimum performance.
Your motorcycle is conforming to latest (Bharat Stage-III norms) regulation for
emission, safety & noise levels. We are also using non asbestos brake shoes / pads and
engine gaskets which are environment friendly in nature.
Thank you for selecting a Hero MotoCorp Passion PRO TR. We wish you many miles of
continued riding pleasure in the years ahead.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Limited. RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Limited.
NOTE

26
26
27
UTILITY BOX
ANTI THEFT TIPS
SAFETY PRECAUTIONS 28
4
2
1
10
7
6
19
20
22
23
24
ACCESSORIES AND MODIFICATIONS
10
13
14
11
12
FUEL GAUGE / ODOMETER / TRIP METER
12
SERVICE REMINDER INDICATOR
16
FUEL VALVE
17
15
SIDE STAND INDICATOR/ SIDE STAND SWITCH 15
25
/ PARKING
14
STEERING LOCK / SEAT LOCK
18
ENGINE OIL/ENGINE OIL TOP UP PROCESS
29
29
OIL FILTER SCREEN & CENTRIFUGAL FILTER 31
32
33
35
36
37
38
38
44
45
47
39
42
43
45
48
48
49
50
51
51
52
52
53
54
57
STOP LAMP SWITCH
SIDE STAND
HEADLAMP ADJUSTMENT
THROTTLE CONTROLLED IGNITION SYSTEM
BRAKE PAD WEAR (FRONT BRAKE)
BRAKE WEAR INDICATOR (REAR BRAKE)
FUSE REPLACEMENT
HERO GENUINE PARTS

MBLXXXXBAYZXYYYYY
XXXXENY
ZXYYYYY
Model Code :
Model Engine
VIN
MBLXXXXBAYZXYYYYY
MBL
Manufacturer
Code
XXXXBA
Vehicle
Description
Y
Year of
Mfg.
Z
Assembly
Plant
X
Month of
Mfg.
YYYYY
Serial
Number
XXXXEN
Engine
Description
Y
Year of
Mfg.
Z
Assembly
Plant
X
Month of
Mfg.
YYYYY
Serial
Number
XXXXENYZXYYYYY
BA EN
Passion PRO TR (Cast wheel/Electric start/Disc)
Vehicle Identification Number (VIN)
VIN
VIN

119 kg
12.8 litres
1.0 litre (usable)
1980 mm
1085 mm
840 mm
1235 mm
165 mm
795 mmSaddle Height
1.05 litres at disassembly
0.85 litre at draining
9.0 :1
0.6 - 0.7 mm
IN : 0.10 mm EX : 0.10 mm
5.74 kW (7.8 Ps) @ 7500 r/min
97.2 cc
162-165 ml
PRODUCT SPECIFICATION
ITEM SPECIFICATIONS
DIMENSIONS
WEIGHT
CAPACITIES
ENGINE
NGK-CR7HSA, BOSCH-UR4AC,
Champion-PRZ 9 HC (Federal Mogul)
Maximum Power
Maximum Torque 0.82 kgf-m (8.04 N-m) @ 4500 r/min
r/min

Front Suspension Telescopic Hydraulic Shock Absorbers
Rear Suspension
Swing Arm with 5 step adjustable Hydraulic Shock Absorber
2.75 x 18 - 6 PR / 50L
3.00 x 18 - 6 PR / 52P
3.722 (67/18)
3.143 (44/14)
3.181 (35/11)
1.706 (29/17)
1.238 (26/21)
0.958 (23/24)
Rear Wheel
Cast Wheel
Cast Wheel
Trail length 85 mm
Disc Type Dia 240 mm
Front Wheel
10 A / 15 A
Electric start
Position lamp 12V 3.0W
115 W
** MF stands for Maintenance Free
12V 35/35W Trapezoidal Halogen Bulb -MFR*
Head lamp (High/Low)
12V 5/10W, 12V 10W (Twin Bulb) MFR*
Tail/Stop lamp
(Amber bulb) with clear lens-MFR*
Turn signal lamp
ITEM SPECIFICATIONS
CHASSIS AND SUSPENSION
POWER TRANSMISSION
ELECTRICAL
FUSE
**MF Battery, MF-4:12V 3 Ah
L.E.D.
12V 1.12W
L.E.D.
L.E.D.
L.E.D.
Side Stand Indicator

3. While riding, sit in a comfortable posi-
tion with your legs close to fuel tank.
8. Give way to others on the road and sig-
nal before you make a turn.
2. Always wear a helmet (ISI marked)
with chin strap securely fastened and
insist on a helmet for your pillion rider.
4. Ride defensively and at a steady speed
(between 40-50 km/hr).
7. During night time, dip headlamps of
your motorcycle for oncoming traffic,
or when following another vehicle.
11. Get your motorcycle serviced regularly
by the Authorised Hero MotoCorp
workshop.
1. Always conduct simple pre-ride
inspection (page 22).
6. Respect road signs and obey traffic rules
for your own safety and that of others on
the road (pages 57 & 58).
9. To make yourself more visible, wear
bright reflective clothing that fits well.
5. For stopping motorcycle, use both
brakes simultaneously, keeping throttle
in the close position.
Do's:
10. Take care of loose / hanging clothes
while solo / pillion riding.
motorcycle.
SAFE RIDING TIPS
muffler.

Modifying your motorcycle or using non-
Hero MotoCorp accessories can make
your motorcycle unsafe. Before you
consider making any modifications or
adding an accessory, be sure to read the
following information.
Improper accessories or modifications
can cause a crash in which you can be
seriously hurt or killed.
Follow all instructions in this owner's
manual regarding accessories and
modifications.
• Make sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or
steering travel, affect your riding
position or interfere with operating any
controls.
• Be sure electrical equipment does not
exceed the motorcycle's electrical
system capacity (page 3). A blown fuse
can cause a loss of lights.
Modifications
We strongly advise you not to remove
any original equipment or modify your
motorcycle in any way that would
change its design or operation. Such
changes could seriously impair your
motorcycle's handling, stability and
braking, making it unsafe to ride.
• Do not pull a trailer or sidecar with
your motorcycle. This motorcycle was
not designed for these attachments,
and their use can seriously impair your
motorcycle's handling.
Removing or modifying your lamps,
mufflers, emission control system or
other equipment can also make your
motorcycle illegal.
Accessories
ACCESSORIES & MODIFICATIONS

Regular Servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the
emission level under check.
Genuine Engine Oil: Use Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine
oil recommended by Hero MotoCorp and make sure you change it every 6000 kms.
(with top up every 3000 kilometres) to keep the engine fit and environment healthy.
The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
Genuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your motorcycle’s
running condition.
& fuel efficiency.
Noise Pollution : Noise beyond a certain decibel is pollution. Whether it is from
horns or defective mufflers, excessive noise will cause headaches and discomfort.
Emission Pollution : Get emission of your motorcycle checked by Aurhorised
agencies atleast once every 3 months or as notified by the government from time to
time.
Fuel saving & reduce pollution : Switch "OFF" the engine while waiting at traffic
signal points to save fuel and reduce pollution, if the waiting period is long.
TIPS FOR HEALTHY ENVIRONMENT

1
5
711
(7) Dimmer switch
(11) Speedometer
(5) Passing switch
(10) High beam indicator
(1) Horn switch
(2) Turn signal switch
(9) Neutral indicator
(6) Rear view mirror
(3) Clutch lever
(8) Side stand indicator
(4) Headlamp switch
(12) Turn signal indicator
(13) LCD panel
(14) Reset button
(15) Master cylinder
(17) Throttle grip
(19) Ignition switch with steering lock
(20) Fuel tank cap
(18) Electric starter switch
(16) Front brake lever
(21) Leg guard
141312
8 9 10
4
6
17
18
19
20
21
3
15
2
DESCRIPTION
16

1 2 34567
(1) Fuel valve
(3) Gear shift pedal
(4) Rider foot rest
(7) Left side cover
(5) Main stand
(6) Side stand
(2) Carburetor
(13) Seat lock / Helmet hanger
(8) Saree guard with women
pillion step
(10) Reflex reflector
(11) Tail / Stop lamp
(9) Rear turn signal lamp
(12) Rear grip
(18) Front turn signal lamp
(16) Front number plate
(15) Air suction valve
(17) Headlamp grill
(14) Side stand switch
(19) High front fender
(20) Hugger front fender
18
19 10
11
8
LEFT SIDE VIEW
9
16
17
20
1215 1314

1 2 34
14
12
579 10
13
17
18
(5) Starter motor
(4) Rider foot rest
(6) Rear brake pedal
(3) Kick starter pedal
(2) Battery compartment (inside)
(1) Pillion foot rest
(8) Oil level dipstick
(11) Front disc
(7) Bash plate
(10) Caliper assembly
(12) Front suspension
(9) Utility box
(14) Front visor
(13) Headlamp
(16) Fuel tank knee pad
(18) Rear suspension
(17) Rear number plate
(15) Hand guard
11
9
68
16 15

SERVICE REMINDER
98
headlamp
PARTS FUNCTION
INSTRUMENTS AND INDICATORS
(1) Neutral indicator Light glows when vehicle is in neutral
(3) Turn signal indicator Flashes when turn signal switch is operated
(6) Odometer Shows accumulated distance traveled
(7) Service reminder indicator Displays when the next service is due (page 12)
(5) Tripmeter Shows the distance traveled during a trip
(8) Reset button To reset the tripmeter to zero before starting a new trip
(9) Side stand indicator Light glows when the vehicle is parked on the side stand
(2) Speedometer Indicates driving speed
(10) High beam indicator Light glows when Headlamp is in "Hi" Beam
(4) Fuel gauge Indicates approximate fuel quantity in the
form of digital segments. The fuel gauge segments will
swing to the maximum scale on the fuel gauge LCD
panel once when the ignition switch it turned "ON".
Sl. No. Description Function
10
10 7
6
2
153 4

11
“ON”
“OFF”
The engine can be started, Turn
signal lamps, Horn, Tail/Stop lamp and
Passing Switch can be operated. Fuel
Gauge, Odometer and Tripmeter
reading will be functional.
3
1
2
Steering can be locked
“LOCK”
Engine cannot be started and no
electrical system will be functional.
“OFF” Position /
Lock Open
“LOCK” Position
“ON” Position
IGNITION SWITCH

SERVICE REMINDER
TRIP
km
km
SERVICE REMINDER
TRIP
km
km
12
The fuel gauge (1) is of a Liquid Crystal
Display (LCD) type.
FUEL GAUGE
The approximate amount of fuel quantity
available in the fuel tank is indicated by the
number of segments (2) in the display.
1
2
3 5
7
6
The Tripmeter (5) shows distanced traveled
per trip. The Tripmeter can be reset to zero
by pressing the “RESET” button (6).
If only one segment (3) is displayed and
blinks, this indicates that the fuel quantity
is low and is in reserve. The fuel tank
should be refilled as soon as possible.
ODOMETER
The Odometer (4) shows accumulated
distance traveled.
TRIPMETER
(1) Fuel gauge (2) Segments
(3) Segment (4) Odometer (5) Tripmeter
(6) Reset button
(7) Service reminder indicator
The Service Reminder Indicator (7) is to
indicate user to bring the vehicle to an
Authorised Hero MotoCorp workshop for
service.
The Service Reminder Indicator can be
reset at an Authorised Hero MotoCorp
workshop.
The indicator shall start blinking when the
vehicle covers kilometers as specified in
the maintenance schedule. The indicator
will keep on blinking throughout the
kilometer interval for a particular service
and will stay ‘‘ON’’ thereafter.
SERVICE REMINDER INDICATOR
4

Shift the turn signal knob sideways for
right/left indications and leave it to come
back to its normal position on its own.
IMPORTANT : To switch OFF the turn
signal after completing the turn, gently
push inside.
1
2
white
1. Headlamp switch is “OFF”.
Functions in DC when the passing switch
knob is pressed in the following condition.
2. Headlamp switch is “ON” but on low beam.
3
13
LEFT HANDLEBAR CONTROLS
Passing switch
Dimmer switch
Headlamp switch
4. Turn signal lamp switch
5. Horn switch
Tail/Stop lamp
Headlamp “ON”
Speedometer L.E.D.
NOTE
After getting the vehicle serviced, make
sure that the Service Reminder Indicator
has been reset.
5
4
6

1
(1) Electric starter switch
(2) Ignition key
6. Clutch Switch
There is a clutch switch provided for the
safety of the rider. The motorcycle cannot
be started by electric starter switch until
the clutch lever is operated when the
vehicle is engaged in gear.
2
STEERING LOCK
Steering lock with Ignition switch, turn the
ignition key (2) to "OFF" position & turn
the handle bar towards left or right & push
the key downwards & turn towards
"LOCK” position. After locking take out
the key.
14
Never hold starter switch continuously for
more than 10 seconds as continuously
cranking of engine will drain the battery.
STARTER SWITCH
Location : On the rear left side of the seat,
below the rear cowl.
SEAT LOCK

15
(1) Seat Lock (2) Knob (3) Helmet Hanger
1 3
SIDE STAND INDICATOR
For the safety of the customer a side stand
indicator (1) is provided.
When the vehicle is parked on side stand
(Ignition Switch “ON”), an indicator lamp
glows in the speedometer panel.
Operation : Insert the key and turn it
clockwise. Pull the knob (2) downwards
to release the seat. To install, engage the
hook on the underside of the seat with the
frame and push on the top rear side of the
seat until the lock (1) clicks.
Helmet Hanger (3)
The helmet can be hung and locked on the
hook provided with the seat lock (1) by
rotating the key.
SIDE STAND SWITCH
A side stand switch (2) is provided in the
side stand, when the vehicle is parked on
side stand (Ignition Switch “ON”), the
switch enables the side stand indicator
lamp to glow on the speedometer panel.
(2) Side stand switch
(1) Side stand indicator
2
2
1

16
At “RES” (3), fuel will flow from the
reserve fuel supply to the carburetor. Use
the reserve fuel only when the main supply
is exhausted. Refill the tank as soon as
possible after switching to “RES”. The
reserve fuel supply is 1.0 litre (usable).
FUEL VALVE
1
FUEL ON
OFF
RES
2
FUEL ON
OFF
3
FUEL
OFF
RES
(1) “OFF” Position
(2) “ON” Position
(3) “RES” Position
At “ON” (2), fuel will flow from fuel tank
to the carburetor
“ON”
At “OFF” (1), fuel cannot flow from the
tank to the carburetor. Turn the valve
“OFF” whenever the motorcycle is not in
use.
“OFF”
R S
“RES”

17
motorcycle
(1) Key hole cover (2) Fuel tank cap
(3) Ignition key
3
2
3. For locking, position the cap back on the
opening and press gently. The key
springs back to the normal position and
the cap gets locked.
1. To remove the fuel tank cap (2), open
the key hole cover (1) and insert the
ignition key (3) turn it clockwise and
remove the cap.
FUEL TANK
2. Do not overfill the tank. There should be
no fuel (3) in the filler neck (4).
Fuel tank capacity is 12.8 litres including a
reserve supply of 1.0 litre (usable).
NOTE
Do not park the motorcycle under direct
sunlight as it causes evaporation of petrol
due to heat and deterioration of paint gloss
due to ultra violet rays.
1