HERO MotoCorp XPULSE 200T User manual

PREFACE No : IB28A
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility and strengthen the green supply chain. We are also using non asbestos brake
shoes and engine gaskets which are environment friendly in nature.
Authorised Distributor or dealer(s) of the Distributor (‘‘Dealer’’) will be glad to provide you
further information or assistance and to handle your future service needs.
Thank you for selecting a Hero MotoCorp XPULSE 200T. We wish you many miles of
continued riding pleasure in the years ahead.
Let us make this world a safer, healthier and more environment friendly place.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp XPULSE 200T. Please take time to read it carefully. As with any fine machine,
proper care and maintenance are essential for trouble-free operation and optimum
performance.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
NOTE

Pg. No. Pg. No.
CONTENTS
ACCESSORIES & MODIFICATIONS 9
VEHICLE IDENTIFICATION 1
VEHICLE VIEWS 2
VEHICLE SPECIFICATION 7
ANTI-THEFT TIPS 9
•Ignition switch 14
PARKING/TOOL KIT 37
ABS INDICATOR 28
SAFE RIDING TIPS 12
STARTING THE ENGINE 34
FUEL TANK 29
•Important Safety Information 10
•Protective Apparel 11
SIDE STAND INDICATOR/SWITCH 28
VEHICLE SAFETY 10
FUEL VALVE 30
PART FUNCTION 14
RIDING/BRAKING 35
SAFETY PRECAUTION 39
HANDLEBAR SWITCHES CONTROL 26
MAINTENANCE 38
SEAT LOCK 31
•Instruments and Indicators 15
TIPS FOR HEALTHY ENVIRONMENT 13
•LCD panel 17
USB CHARGER 31
PRE-RIDE INSPECTION 32
FEATURES 20
CLEANING AND WASHING THE VEHICLE 38
MAINTENANCE SCHEDULE 40
ENGINE OIL 43
SPARK PLUG INSPECTION 43
BRAKES 56
MAIN/SIDE STAND LUBRICATION 61
CARBURETOR 48
OIL FILTER SCREEN & CENTRIFUGAL FILTER
VALVE CLEARANCE ADJUSTMENT 49
CLEANING 45
DRIVE CHAIN SLACKNESS 52
DRIVE CHAIN SLIDER INSPECTION 55
SUSPENSION 58
CATALYTIC CONVERTER 69
BYSTARTER OPERATION 52
CLUTCH LEVER FREE PLAY 50
AIR CLEANER 47
THROTTLE OPERATION 51
WHEEL 59
TUBELESS TYRES 62
POLISHING OF VEHICLE 70
BASIC TROUBLESHOOTING 71
AIR SUCTION VALVE (ASV) 69
EVAPORATIVE EMISSION CONTROL SYSTEM 70
STOP LAMP SWITCH 68
NAVIGATION SIGNS 73
BATTERY 65
HEADLAMP FOCUS ADJUSTMENT 68
FUSE REPLACEMENT 67
NUT, BOLTS & FASTENERS 65
JOB APPLICABLE TO PERIODIC SERVICES
SERVICE ADVICE SHEET
DELIVERY CERTIFICATE
HERO GENUINE PARTS
SERVICE RECORD SHEET
OWNERSHIP RECORD AND DATA

VIN: MBLLDU01#########
Model: XPULSE 200T
VIN Engine
Variants
LDU01 MC20AE
Electric start/Front disc with ABS/Rear disc/Cast wheel
MBL LDU01 # # # #####
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
#
Check
Digit
Engine No.: MC20AE########
MC20AE # # # #####
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
VIN and Engine No. may be required:
•During registration of the vehicle.
•For dealing with legal & insurance departments.
1
VEHICLE IDENTIFICATION
Engine No.
Location: Stamped on the lower side of the
left crankcase.
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
MBLLDU01#########
MC20AE#
#######

FRONT VIEW
(1) Front fender
(3) Right position lamp
(2) Front right turn signal lamp
(4) Headlamp (Low Beam) (8) Leg guard
(5) Left position lamp
(6) Front left turn signal lamp
(7) Headlamp (High Beam)
8
1
*Accessories and features shown may not be part of standard fitment.
2
VEHICLE VIEWS
2
3
6
7
5
4

REAR VIEW
(2) Left rear turn signal lamp
(1) Rear fender
(3) Tail/stop lamp
(4) Licence plate lamp
(5) Right rear turn signal lamp
(6) Rear reflex reflector
(7) Rear brake fluid reservoir
2
3
*Accessories and features shown may not be part of standard fitment.
4
5
3
6
7
1

M
S
TOP VIEW
4
*Accessories and features shown may not be part of standard fitment.
14
3
4
5
6
7
8910 11 12 13 16
17
15
18
21
2
1
20
(9) Side stand indicator
(3) Bystarter knob
(6) Clutch lever
(7) Pass lamp switch
(1) High beam indicator
(2) Ignition switch with key
(4) Horn switch
(5) Turn signal switch
(8) LCD panel of Meter console. Refer
instruments and indicators (page 15)
for fuel gauge, speedometer and other
features of console
(13) Mode (M) and Set (S) buttons
(18) Throttle grip
(10) Left turn signal indicator
(20) ABS indicator
(12) Right turn signal indicator
(14) Front brake master cylinder/Reservoir
(16) Rear view mirrors
(19) Electric starter switch
(15) Engine stop switch
(17) Front brake lever
(21) Fuel tank cap
(11) Neutral indicator
19

(2) Fuel valve
(4) Starter motor
(5) Gear shift pedal
(1) Side reflex reflector
(3) Bash plate
(6) Rider foot rest
(10) Saree guard
(8) Side stand
(7) Main stand
(11) Rear grip
(9) Pillion foot rest
(12) Seat lock
(15) Side stand switch
(14) Battery compartment (inside)
(13) Left side cover
(16) Air suction valve (inside)
LEFT SIDE VIEW
*Accessories and features shown may not be part of standard fitment.
4510
111316 15
5
68
13
14
27 9
12

(1) Rear master cylinder
(4) Oil level dipstick
(6) Front disc
(8) Seat
(7) Carburetor
(2) Brake pedal
(5) Front caliper assembly
(3) Kick starter pedal
(9) Tool kit compartment (inside)
(10) Fuse box (inside)
(11) USB charger compartment (inside)
(14) Exhaust muffler
(15) Rear disc
(13) Rear caliper assembly
(12) Air cleaner assembly (inside)
RIGHT SIDE VIEW
2
11
*Accessories and features shown may not be part of standard fitment.
6
3
7
5 6
8
14
15
10
1 4
13
9
12