HERO SPLENDOR iSMART PROGRAMMED FI User manual

PREFACE
We wish you many miles of continued riding pleasure in the years ahead.
We at are committed to demonstrate excellence in our environment Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Thank you for selecting a . Hero MotoCorp SPLENDOR iSMART PROGRAMMED FI
Let us make this world a safer, healthier and more environment friendly place.
Your vehicle is conforming to latest (Bharat stage-VI norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
Your Authorised dealer will be glad to provide further information or Hero MotoCorp
assistance and is equipped to handle your future service needs.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
. Please take time to read it Hero MotoCorp SPLENDOR iSMART PROGRAMMED FI
carefully. As with any fine machine, proper care and maintenance are essential for trouble-free
operation and optimum performance.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS
OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD
LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero
MotoCorp Ltd ‘SPLENDOR iSMART PROGRAMMED FI’ COMPLIES WITH THE
LATEST EMISSION NORMS.

As per Ministry of Road Transport & Highways (Government of India) vide
Notification G.S.R. 540(E), Hemostatic agent is excluded from first aid kit in
reduction from existing kit effective from 31st August 2020.
ADDENDUM

Pg. No.Pg. No.
CONTENTS
Pg. No.
MAINTENANCE 27
OIL FILTER SCREEN 35
ENGINE OIL 32
DRIVE CHAIN SLIDER INSPECTION 44
MAIN/SIDE STAND LUBRICATION 52
NUTS, BOLTS & FASTENERS 55
EVAPORATIVE EMISSION CONTROL SYSTEM 59
ROAD SIGNS 63
HERO GENUINE PARTS
HEADLAMP FOCUS ADJUSTMENT 58
SAFETY PRECAUTION 28
SPARK PLUG INSPECTION 32
MAINTENANCE SCHEDULE 29
CLUTCH LEVER FREE PLAY 40
THROTTLE OPERATION 41
DRIVE CHAIN SLACKNESS 41
BRAKES 44
ENGINE OIL FILTER ELEMENT 34
AIR CLEANER 36
VALVE CLEARANCE ADJUSTMENT 38
SUSPENSION 48
WHEEL 49
TUBELESS TYRES 52
BATTERY 55
FUSE REPLACEMENT 57
STOP LAMP SWITCH 58
CATALYTIC CONVERTER 59
POLISHING OF VEHICLE 60
BASIC TROUBLESHOOTING 61
WARRANTY
ZONAL/REGIONAL/AREA OFFICES
VEHICLE IDENTIFICATION 1
VEHICLE VIEWS 2
VEHICLE SPECIFICATION 5
ACCESSORIES & MODIFICATIONS 7
ANTI-THEFT TIPS 7
VEHICLE SAFETY 8
ŸImportant safety information 8
ŸProtective apparel 9
SIDE STAND INDICATOR/SWITCH 19
STARTING THE ENGINE 23
ŸIgnition switch 12
RIDING 23
PRE-RIDE INSPECTION 22
TOOL KIT/FIRST AID KIT 26
USB CHARGER (OPTIONAL) 21
TIPS FOR HEALTHY ENVIRONMENT 11
i3s (IDLE STOP START SYSTEM) 17
SAFE RIDING TIPS 10
PARKING 26
FEATURES 15
HANDLEBAR SWITCHES CONTROL 15
FUEL TANK 19
ŸInstruments and Indicators 13
CLEANING AND WASHING OF VEHICLE 27
PARTS FUNCTION 12
SEAT LOCK/HELMET HOLDER 20
BRAKING 25

VEHICLE IDENTIFICATION
1
Model: SPLENDOR iSMART PROGRAMMED FI
VINVariants
Electric start/Front Disc/Rear Drum/Cast wheel
Engine No.
Location: Stamped on the lower side of the
left crankcase.
JA07AA
Engine
MBLJAW04#########
JA07AA#
#######
1. During registration of the vehicle.
2. For dealing with legal & insurance departments.
VIN and Engine No. may be required:
VIN: MBLJAW04#########
MBL JAW04 #
Manufacturer
code Vehicle
Description Model Year
#
Check
Digit
Engine No.: JA07AA########
JA07AA # #
Engine
Description Year of
Manufacturing Assembly Plant
## #####
Plant
Code Month of
Manufacturing Production
Serial Number
# #####
Month of
Manufacturing Serial Number
JAW04
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
Electric start/Front Drum/Rear Drum/Cast wheel JA07AAJAW05

2
(1) Turn signal switch
(8) i3s indicator
(3) Dimmer switch
(4) Clutch lever
(2) Horn switch
(12) Speedometer
(11) High beam indicator
(7) Neutral indicator
(5) Passing switch
(6) Rear view mirror
(9) Side stand indicator
(13) Turn signal indicator
(10) Fuel gauge
(24) Ignition switch with steering lock
(25) Fuel tank cap
(16) Tripmeter
(23) Reset button
(17) Service reminder indicator
(19) i3s switch
(15) Odometer
(20) Front brake lever
(21) Throttle grip
(22) Electric starter switch
(14) Programmed FI malfunction indicator
lamp (MIL)
(18) Master cylinder
*Accessories and features shown may not be part of standard fitment.
25
715
14
910
6
3
TOP VIEW VEHICLE VIEWS
11
1
812 16
2
4
5
18
24
13 17
19
20
21
23
22

3
(3) Rider footrest
(4) Main stand
(1) Side reflex reflector
(5) Side stand
(6) Battery (inside)
(2) Gearshift pedal
(10) Licence plate lamp
(9) Rear reflex reflector
(7) Saree guard with women
pillion step
(11) Tail/Stop lamp
(8) Rear turn signal lamp
(12) Rear grip
(13) Seat lock
(14) USB charger (inside)
(optional)
(15) Side stand switch
(16) Front turn signal lamp
16
9
LEFT SIDE VIEW 12
13
15
457
*Accessories and features shown may not be part of standard fitment.
11
6 8
10
1 2 3
14

4
(6) Starter motor
(2) Kick starter pedal
(3) Rider footrest
(5) Oil level dipstick
(1) Pillion foot rest
(4) Rear brake pedal
(8) CCB valve (inside)
(7) Leg guard
(9) Caliper assembly
(10) Front disc
(11) Front suspension
(14) Throttle body/ECU (inside)
(16) Exhaust muffler
(1 ) ear 5 R shock absorber
( ) Headlamp12
(1 ) Front visor3
RIGHT SIDE VIEW
11
12
13
23 4 58
*Accessories and features shown may not be part of standard fitment.
14
7
1910
8
6
15
16

5
VEHICLE SPECIFICATION
Engine oil
Fuel tank capacity
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance
Idle speed
Front suspension
Rear suspension
0.95 litre at disassembly and 0.75 litre at draining
9.5 litres
6.73 kW @ 7500 r/min
9.89 N-m @ 5000 r/min
50.0x57.8 mm
9.7:1
113.2 cc
0.6-0.7 mm
0.08 mm
0.12 mm
1400±100 r/min
Telescopic hydraulic shock absorbers
Swingarm with 5 step adjustable hydraulic shock
absorbers
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug
SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
2048 mm
726 mm
1110 mm
1270 mm
799 mm
180 mm
116 kg
Weight
NGK-CR7HSA P-RZ9HC (Federal Mogul),
BOSCH-UR4AC
714 mm
Disc-Drum
Drum-Drum
Kerb weight 116.7 kg
Disc-Drum
Drum-Drum
Payload 130 kg

6
VEHICLE SPECIFICATION
* MF stands for Maintenance Free
** MFR stands for Multi-Focal Reflector
SPECIFICATIONSITEM
Front
Rear
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
3.45 (69/20)
3.214 (42/14)
3.167 (38/12)
1.778 (32/18)
1.217 (28/23)
0.923 (24/26)
*MF battery 12V-3Ah/ETZ-4
Transmission
Electricals
Cast wheel
Cast wheel
Front wheel
Rear wheel
nd
2
Alternator
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter illumination
Neutral indicator
Turn signal indicator
150 W @ 5000 r/min
LED
LED
LED
Brakes Dia. 240 mm
Dia. 130 mm
Front (Drum type)
Hi beam indicator LED
i3s indicator LED
Side stand indicator LED
Programmed-Fi Malfunction indicator lamp (MIL) LED
80/100-18-47P (Tubeless tyre)
80/100-18-54P (Tubeless tyre)
Tyre size
12V-35W/35W Halogen bulb, **MFR
12V-21/5W, **MFR
12V-10Wx4 Nos.(Amber bulb with clear lens), **MFR
Front (Disc type)
Rear (Drum type) Dia. 130 mm
Licence plate lamp 12V-5W
Fuse 10 A x3 & 15 A
Trail length 92.3 mm
Caster angle 26.1°