HERO XTREME 160R PROGRAMMED FI User manual

PREFACE
Your vehicle is conforming to latest (Bharat stage- ) regulation for emission, safety & VI norms
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
Let us make this world a safer, healthier and more environment friendly place.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with and all applicable legislation including environment legislation
strengthen the green supply chain.
Thank you for selecting a . We wish Hero MotoCorp XTREME 160R PROGRAMMED FI
you many miles of continued riding pleasure in the years ahead.
Your Authorised dealer will be glad to provide further information or Hero MotoCorp
assistance and is equipped to handle your future service needs.
This booklet is your guide to the basic operation and maintenance of your new
. Please take time to read it carefully. Hero MotoCorp XTREME 160R PROGRAMMED FI
As with any fine machine, proper care and maintenance are essential for trouble-free
operation and optimum performance.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT
IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS
COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT
NOTICE. Hero MotoCorp Ltd ‘ R ’ COMPLIES XTREME 160 PROGRAMMED FI
WITH THE LATEST EMISSION NORMS.

As per Ministry of Road Transport & Highways (Government of India) vide
Notification G.S.R. 540(E), Hemostatic agent is excluded from first aid kit in
reduction from existing kit effective from 31st August 2020.
ADDENDUM

Pg. No. Pg. No.
CONTENTS
OIL FILTER SCREEN & CENTRIFUGAL FILTER
SPARK PLUG INSPECTION 36
MAINTENANCE 31
STOP LAMP SWITCH 61
ROAD SIGNS 67
WARRANTY
SUSPENSION 51
CATALYTIC CONVERTER 62
THROTTLE OPERATION 43
BRAKES 47
SAFETY PRECAUTION 32
ENGINE OIL 37
CLEANING 38
AIR CLEANER 39
CLUTCH LEVER FREE PLAY 42
MAIN/SIDE STAND LUBRICATION 55
FUSE REPLACEMENT 60
HEADLAMP FOCUS ADJUSTMENT 62
TUBELESS TYRES 55
WHEEL 52
BATTERY 58
MAINTENANCE SCHEDULE 33
VALVE CLEARANCE ADJUSTMENT 41
DRIVE CHAIN SLACKNESS 44
DRIVE CHAIN SLIDER INSPECTION 47
NUT, BOLTS & FASTENERS 58
EVAPORATIVE EMISSION CONTROL SYSTEM 63
POLISHING OF VEHICLE 63
BASIC TROUBLESHOOTING 64
HERO GENUINE PARTS
ZONAL/REGIONAL/AREA OFFICES
VEHICLE IDENTIFICATION 1
VEHICLE VIEWS 2
VEHICLE SPECIFICATION 7
•Protective apparel 10
•Accessories & modifications 11
ANTI-THEFT TIPS 11
SAFE RIDING TIPS 12
TIPS FOR HEALTHY ENVIRONMENT 13
VEHICLE SAFETY 9
PART FUNCTION 14
•Ignition switch 14
•LCD panel 17
FEATURES 20
HANDLEBAR SWITCHES CONTROL 20
•Important safety information 9
•Instruments and indicators 15
SEAT LOCK 25
BRAKING 28
PARKING 30
SIDE STAND INDICATOR/SWITCH 22
CLEANING AND WASHING OF VEHICLE 31
TOOL KIT/FIRST AID KIT 30
ABS INDICATOR 22
PRE-RIDE INSPECTION 25
RIDING 28
STARTING THE ENGINE 26
FUEL TANK 24

VIN: MBLKCU02#########
Model: XTREME160R PROGRAMMED FI
VIN Engine
Variants
KCU02 KC01AA
Electric start/Front disc with ABS/Rear disc/Cast wheel
MBL KCU02 # # # #####
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
#
Check
Digit
Engine No.: KC01AA########
KC01AA # # # #####
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
•During registration of the vehicle.
VIN and Engine No. may be required:
•For dealing with legal & insurance departments.
1
VEHICLE IDENTIFICATION
Engine No.
Location: Stamped on the lower side of the
left crankcase.
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
MBLKCU02#########
KC01AA#
#######
Electric start/Front disc with ABS/Rear drum/Cast wheel KC01AA
KCU03

FRONT VIEW
1. Front fender
2. Front right turn signal lamp
3. Right position lamp
4. Front visor
5. Headlamp (Low beam)
7. Front left turn signal lamp
8. Headlamp (High beam)
6. Left position lamp
1
3
2
*Accessories and features shown may not be part of standard fitment.
VEHICLE VIEWS
2
6
5
7
8
4

3
*Accessories and features shown may not be part of standard fitment.
REAR VIEW
2. Left rear turn signal lamp
1. Rear reflex reflector
3. Tail/stop lamp
5. Right rear turn signal lamp
4. Licence plate lamp
6. Rear fender
4
5
6
2
1
3

4
*Accessories and features shown may not be part of standard fitment.
TOP VIEW
8
4
1614
2
(4) Horn switch
(6) Clutch lever
(8) Rear view mirrors
(1) Neutral indicator
(2) Programmed FI malfunction indicator
lamp (MIL)
(3) Side stand indicator
(5) Turn signal switch
(7) Passing switch
(9) Headlamp dimmer switch
(10) Hazard switch
(11) Set button
(12) LCD panel of meter console, refer
instruments and indicators (page 15)
for fuel gauge, speedometer and other
features of console
(15) Mode button
(19) Integrated start-kill switch
(21) Ignition switch with key
(13) High beam indicator
(18) Throttle grip
(14) ABS indicator
(16) Front brake master cylinder/Reservoir
(17) Front brake lever
(20) Turn signal indicators
(22) Fuel tank cap
5
6
7
9 10 11 12 13
3
1
15
20
21
22
17
19
18

5
*Accessories and features shown may not be part of standard fitment.
(1) Side reflex reflector
(2) Throttle body/ECU
(inside)
(3) Starter motor
(4) Gear shift pedal
(7) Rider foot rest
(6) Side stand
(9) Saree guard
(5) Main stand
(8) Pillion foot rest (13) Side stand switch
(10) Rear grip
(11) Seat lock
(12) Battery compartment (inside)
LEFT SIDE VIEW
45
10
11
13
67 9
13
28
12

6
*Accessories and features shown may not be part of standard fitment.
(1) Rear brake fluid reservoir
(2) Rear master cylinder
(3) Brake pedal
(4) Kick starter pedal
(5) Oil level dipstick
(7) Front disc
(6) Front caliper assembly
(8) Fuel tank cover
(10) Fuse box (inside)
(11) Document & Tool kit compartment
(12) Rear caliper assembly
(13) Exhaust muffler
(9) Seat
(14) Rear disc
RIGHT SIDE VIEW
3
11 8
27
9
13
14
12
10
1 4 5 6