HERO Karizma ZMR User manual

PREFACE
Thank you for selecting a . We wish you many miles of Hero MotoCorp Karizma ZMR
continued riding pleasure in the years ahead.
Let us make this world a safer, healthier and more environment friendly place.
This booklet is your guide to the basic operation and maintenance of your new
. Please take time to read it carefully. As with any fine Hero MotoCorp Karizma ZMR
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
We at are committed to demonstrate excellence in our environment Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with and all applicable legislation including environment legislation
strengthen the green supply chain.
Your is conforming to latest (Bharat stage- norms) regulation for emission, safety & vehicle IV
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
Your Authorised dealer will be glad to provide further information or Hero MotoCorp
assistance and is equipped to handle your future service needs.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS
OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD
LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero
MotoCorp Ltd ‘KARIZMA ZMR’ COMPLIES WITH THE LATEST EMISSION NORMS.

Pg. No. Pg. No.
CONTENTS
•Safety precaution 32
•Maintenance safety 32
•Spark plug inspection 36
•Instruments & Indicators 16
FEATURES 23
•Fuel tank 24
•Seat lock/Seat removal 25
HANDLEBAR SWITCHES CONTROL 23
•Seat installation/Helmet hanger 26
PARTS FUNCTION 14
•Ignition switch 14
•Steering lock 23
TOOL KIT/FIRST AID KIT 30
PRE-RIDE INSPECTION 26
RIDING 29
PARKING 30
MAINTENANCE 31
BRAKING 29
•Importance of maintenance 31
STARTING THE ENGINE 27
CLEANING AND WASHING OF VEHICLE 31
VEHICLE IDENTIFICATION 1
VEHICLE SPECIFICATION 7
ACCESSORIES & MODIFICATION 9
•Important safety information 10
•Protective Apparel 11
SAFE RIDING TIPS 12
ANTI-THEFT TIPS 9
VEHICLE SAFETY 10
VEHICLE VIEWS 2
TIPS FOR HEALTHY ENVIRONMENT 13
•Maintenance schedule 33
•Air cleaner 39
•Drive chain slider inspection 45
•Brakes 46
•Main/Side stand lubrication 51
•Oil cooler 39
•Throttle operation & free play adjustment 41
•Clutch lever free play adjustment 41
•Wheel 48
•Engine oil top up process 37
•Centrifugal oil filter 38
•Suspension 48
•Valve clearance adjustment 41
•Side stand/Side stand switch 51
•Engine oil replacement process 37
•Tubeless tyre 52
•Nuts, bolts & fasteners 55
•Drive chain slackness adjustment 42
•Battery 55
•Stop lamp switch 58
•Headlamp focus adjustment 58
ZONAL/REGIONAL/AREA OFFICES
BASIC TROUBLESHOOTING 61
•Evaporative emission control system 59
ROAD SIGNS 63
•Catalytic converter 59
•Fuse replacement 57
WARRANTY DETAILS
POLISHING OF VEHICLE 60
INSTALLATION
HERO GENUINE PARTS
•Engine oil 37

1
1. During registration of the vehicle.
VIN and Engine No. may be required:
2. For dealing with legal & insurance departments.
Location: Stamped on the right side of the
steering head tube. Location: Stamped on the lower side of the
left crankcase.
Engine No.: XXXXEJYZXYYYYY
Model: Karizma ZMR
VIN Engine Variants
XXXXEJ Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
Vehicle Identification Number (VIN) Engine No.
Electric start/Front disc/Rear disc/Cast wheel S42 EJ
VIN: MBLXXS42XYZXYYYYY
MBL XXS42 Y Z X YYYYY
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
X
Check
Digit
VEHICLE IDENTIFICATION
XXXXEJY
ZXYYYYY
MBLXXS42XYZXYYYYY

5. Headlamp (Lo-beam)
2. Right position lamp guide
3. Front right turn signal lamp
1. Front fender
4. Front visor
1
7
6. Front left turn signal lamp
8. Headlamp (Hi-beam)
7. Left position lamp guide
9. Oil cooler
*Accessories and features shown may not be part of standard fitment.
FRONT VIEW VEHICLE VIEWS
2
3
2
4
8
5
6
9

2. Tail/stop lamp
1. Left rear turn signal lamp
4. Licence plate lamp
3. Right rear turn signal lamp
1
2
*Accessories and features shown may not be part of standard fitment.
REAR VIEW
3
3
4
VEHICLE VIEWS

2. Turn signal lamp switch
7. Combination meter console
4. Passing switch
1. Horn switch
3. Clutch lever
5. Dimmer switch
6. Rear view mirror
8. Ignition switch with steering lock
13. Fuel tank cap
9. Front brake lever
12. Electric starter switch
10. Dynamic handlebar damper
11. Throttle grip
*Accessories and features shown may not be part of standard fitment.
FRONT VIEW
4
1
11
9
10
8
13
12
7
5
6
4
2
3
VEHICLE VIEWS

7. Pillion foot rest
8. Seat/helmet hanger
9. Saree guard with
women pillion step
6. Side stand
11. Document & tool kit
10. Rear grip
12. Fuel pump
13. Fuel injector
compartment
1. Starter motor
3. Side stand switch
4. Main stand
2. Gearshift pedal
5. Rider foot rest
57
5
LEFT SIDE VIEW
*Accessories and features shown may not be part of standard fitment.
1
234689
12
13 10
11
VEHICLE VIEWS

8. Caliper assembly
7. Throttle body
12. Battery main fuse
9. Front disc
10. Front master cylinder
11. Canister assembly
13. Battery compartment
14. Rear brake fluid reservoir
15. Fuse box
16. Rear shock absorber
17. Rear hugger fender
1. Rear disc
3. Rear master cylinder
4. Rider foot rest
5. Brake pedal
6. Oil level dipstick
2. Pillion foot rest
57
RIGHT SIDE VIEW
6
*Accessories and features shown may not be part of standard fitment.
12
14 13 15
9
1
23468
10
17
16
VEHICLE VIEWS
11

SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
2100 mm
805 mm
1190 mm
1360 mm
810 mm
145 mm
157 kg
Weight
Engine oil
Fuel tank
Hydraulic brake fluid
Front fork oil disassembly
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
1.35 litres at disassembly and 1.10 litres at draining
15.3 litres (Minimum)
Castrol Q stop-DoT 3 or DoT 4
171±2.5 ml
14.9 kW (20BHP) @ 8000 r/min
19. N-m @ 00 7 65 r/min
65.5 x66.2 mm
9.6:1
223 cc
Capacities
Engine
Spark plug gap
Valve clearance (cold)
Idle speed
Front Suspension
Rear Suspension
0. -0. mm8 9
0. mm 10
0.1 mm0
1400 100 ± r/min
Telescopic hydraulic shock absorbers
Swing arm with 5 step adjustable iGRS system
Intake (cold)
Exhaust (cold)
Chassis and suspension
Fuel metering
Spark plug FI (Fuel Injection)
NGK-DPR 8 EA 9
7
Caster 26°
VEHICLE SPECIFICATION