HERO MotoCorp XPULSE 200 User manual

PREFACE
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
. Please take time to read it carefully. As with any fine Hero MotoCorp XPULSE 200
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Thank you for selecting a . We wish you many miles of Hero MotoCorp XPULSE 200
continued riding pleasure in the years ahead.
Let us make this world a safer, healthier and more environment friendly place.
Your Authorised dealer will be glad to provide further information or Hero MotoCorp
assistance and is equipped to handle your future service needs.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with and all applicable legislation including environment legislation
strengthen the green supply chain.
Your vehicle is conforming to latest (Bharat stage- ) regulation for emission, safety & IV norms
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT
IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS
COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT
NOTICE. Hero MotoCorp Ltd ‘XPULSE 200’ COMPLIES WITH THE LATEST
EMISSION NORMS.

Pg. No. Pg. No.
CONTENTS
MAINTENANCE SCHEDULE 42
SPARK PLUG INSPECTION 45
ENGINE OIL 45
OIL FILTER SCREEN & CENTRIFUGAL FILTER
CLEANING 47
AIR CLEANER 49
VALVE CLEARANCE ADJUSTMENT 51
CARBURETOR 50
WHEEL 61
BYSTARTER OPERATION 54
SUSPENSION 60
AIR SUCTION VALVE (ASV) 70
ROAD SIGNS 74
DRIVE CHAIN SLACKNESS 54
EVAPORATIVE EMISSION CONTROL SYSTEM 71
BATTERY 66
THROTTLE OPERATION 53
NAVIGATION SIGNS 76
WARRANTY
ZONAL/REGIONAL/AREA OFFICES
SIDE STAND LUBRICATION 63
HEADLAMP FOCUS ADJUSTMENT 69
CLUTCH LEVER FREE PLAY 52
STOP LAMP SWITCH 69
TYRES 64
FUSE REPLACEMENT 68
DRIVE CHAIN SLIDER INSPECTION 57
CATALYTIC CONVERTER 70
POLISHING OF VEHICLE 71
NUT, BOLTS & FASTENERS 66
BASIC TROUBLESHOOTING 72
MAIN STAND (OPTIONAL)/
BRAKES 58
HERO GENUINE PARTS
VEHICLE SPECIFICATION 7
VEHICLE VIEWS 2
•LCD panel 19
•Off-Road safety 11
ANTI-THEFT TIPS 13
STARTING THE ENGINE 36
VEHICLE IDENTIFICATION 1
•Important safety information 9
VEHICLE SAFETY 9
•Protective apparel 10
•Load limits and guidelines 11
SAFE RIDING TIPS 14
TIPS FOR HEALTHY ENVIRONMENT 15
PART FUNCTION 16
•Instruments and indicators 17
HANDLEBAR SWITCHES CONTROL 29
•Ignition switch 16
FUEL TANK 31
FUEL VALVE 32
FEATURES 22
•Accessories & modifications 13
ABS INDICATOR 30
SIDE STAND INDICATOR/SWITCH 31
SEAT LOCK 33
USB CHARGER 34
PRE-RIDE INSPECTION 35
RIDING/BRAKING 37
PARKING/TOOL KIT/FIRST AID KIT 39
MAINTENANCE 40
SAFETY PRECAUTION 41
CLEANING AND WASHING OF VEHICLE 40

VIN: MBLLDL01#########
Model: XPULSE 200
VIN Engine
Variants
LDL01 MC20AE
Electric start/Front disc with ABS/Rear disc/Spoke wheel
MBL LDL01 # # # #####
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
#
Check
Digit
Engine No.: MC20AE########
MC20AE # # # #####
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
VIN and Engine No. may be required:
•During registration of the vehicle.
•For dealing with legal & insurance departments.
1
VEHICLE IDENTIFICATION
Engine No.
Location: Stamped on the lower side of the
left crankcase.
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
MBLLDL01#########
MC20AE#
#######

FRONT VIEW
(1) Leg guard (optional)
(2) Headlamp (High beam)
(3) Right position lamp
(5) Right hand guard (optional)
(4) Front right turn signal lamp
(6) Wind screen
(8) Headlamp (Low beam)
(7) Left hand guard (optional)
(9) Front left turn signal lamp
(10) Left position lamp
2
VEHICLE VIEWS
*Accessories and features shown may not be part of standard fitment.
7
6
9
8
10
4
5
3
2
1

REAR VIEW
(1) Rear fender
(2) Rear reflex reflector
(3) Left rear turn signal lamp
(4) Tail/stop lamp
(6) Right rear turn signal lamp
(7) Rear brake fluid reservoir
(5) Licence plate lamp
3
*Accessories and features shown may not be part of standard fitment.
5
6
7
3
2
4
1

(4) Turn signal switch
(7) Bystarter knob
(6) Clutch lever
(1) High beam indicator
(2) Ignition switch with key
(3) Horn switch
(5) Pass lamp switch
(8) LCD panel of Meter console. refer
instruments and indicators (page 17)
for fuel gauge, speedometer and other
features of console
(9) Side stand indicator
(16) Rear view mirrors
(18) Throttle grip
(10) Left turn signal indicator
(14) Front brake master cylinder/Reservoir
(19) Electric starter switch
(21) Fuel tank cap
(11) Neutral indicator
(12) Right turn signal indicator
(13) Mode (M) and Set (S) buttons
(15) Engine stop switch
(17) Front brake lever
(20) ABS indicator
TOP VIEW
4
4
5
320
21
1
6
78910 11 12
M
S
13 14 15
17
16
18
19
2
*Accessories and features shown may not be part of standard fitment.

(1) Side reflex reflector
(4) Starter motor
(3) Fuel valve
(5) Gear shift pedal
(6) Rider footrest
(2) Front hugger fender
(12) Rear grip
(7) Main stand (optional)
(9) Pillion foot rest
(11) Seat lock
(8) Side stand
(10) Saree guard
(18) Front fender
(14) Left side cover
(16) Side stand switch
(15) Battery compartment (inside)
(13) Seat
(17) Air suction valve
LEFT SIDE VIEW
5
7
1234568 9 10
11121516 14
18 17 13
*Accessories and features shown may not be part of standard fitment.

(8) Front disc
(6) Bash plate
(7) Front caliper assembly
(5) Oil level dipstick
(2) Kick starter pedal
(3) Rear brake master cylinder
(4) Brake pedal
(1) Rear caliper assembly (9) Carburetor
(10) Right side cover
(11) Fuse box (inside)
(14) Air cleaner assembly (inside)
(15) Exhaust muffler assembly
(13) USB charger & First aid kit compartment (inside)
(16) Rear disc
(12) Tool kit compartment (inside)
RIGHT SIDE VIEW
6
12
13 9
11 10
16
15
*Accessories and features shown may not be part of standard fitment.
67 8
134
25
14

SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
Pay load
2222 mm
850 mm
1258 mm
1410 mm
823 mm
220 mm
153 kg
130 kg
Weight
7
VEHICLE SPECIFICATION
Engine oil
Fuel tank capacity
Fuel reserve capacity
Front fork oil at disassembly
Hydraulic brake fluid
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug
Spark plug gap
Valve clearance
Idle speed
Front suspension
1200 ml at disassembly and 1070 ml at draining
13.0 litres
2.0 litres (Usable)
353 cc (Per leg)
DoT-4/DoT-3
1 . kW @ 8 00 3 5 0 r/min
1 N-m @ 00 7.1 65 r/min
66.5x57.5 mm
10:01
199.6 cc
NGK-CPR 8 EA9, BOSCH UR5DC
0.8-0.9 mm
0.07 mm +0.01/-0.02
0.09 mm +0.01/-0.02
1400 00 ±1 r/min
Telescopic front forks (dia 37 mm)
with anti friction bush
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Rear suspension
Caster angle Rectangular swingarm with mono shock
27°